Microwave absorbing properties of a radar absorbing structure composed of carbon nanotube papers/glass fabric composites

In this study, carbon nanotube papers were employed in fabricating thin and broadband radar absorbing structures (RAS). Different concentrations of the CNT papers have been made by using a vacuum filtration method, with 20 × 20 cm in size and 21-27 μm in thickness. An epoxy resin was added into the CNT paper and then cured to become a composite with 1-5 wt.% of CNTs and 83-309 μm in thickness. The complex permittivity and permeability (ε′, ε″, μ′, μ″) of the CNT paper composites were measured using the transmission/reflection method in the frequency range of 2-18 GHz. The results reveal that the real (ε′) and imaginary (ε″) parts of the complex permittivity are increased with the CNT concentration. The ε′ of 5 wt.% CNT sample reaches 323 at 2 GHz and then decreases to 49.0 at 18 GHz. The ε″ reaches 321 at 2 GHz and decreases to 26.0 at 18 GHz. The CNT paper composite combined with a glass fabric composite used for a dielectric spacer is fabricated for an innovative RAS and the reflection loss is measured using the arch method in a microwave anechoic chamber. The results show that the 5 wt.% CNT paper composite/glass fabric composite absorbers attain maximum reflection loss of −13.3 dB at 12.0 GHz, −13.8 dB  at 10.0 GHz, and −16.0 dB at 7.5 GHz for spacer thickness of 1.5, 2.0, and 3.0 mm, respectively.     

Mechanical and electromagnetic interference shielding properties of carbon fiber/graphene nanosheets/epoxy composite

Graphene oxide (GO) was introduced into carbon fiber/epoxy composite using a wet process for impregnating carbon fiber by epoxy added with GO, which resulted in an enhancement in the interfacial performance and electromagnetic interference shielding effectiveness (SE) of composite. To investigate the reinforcing mechanism, we compared the reinforcing effect between graphene oxide and reduced graphene oxide through interlaminar shear strength test, microdrop test, scanning electron microscopy, and transmission electron microscopy. The results indicate that toughening effect plays the key role for the interfacial improvement of carbon fiber/graphene nanosheets/epoxy composite. By adding only 0.1 wt% GO, the composite achieved an 11% enhancement of interlaminar shear strength at the maximum of 117.45 MPa and a SE improvement about 10 dB in the range of 5–20 GHz in the meantime, giving rise to a highly practicable potential for industrial utilization. POLYM. COMPOS., 37:2494–2502, 2016. © 2015 Society of Plastics Engineers     

Flammability and thermal properties of epoxy/glass/MWNT Composites

The aim f this work is to study the effect of nanotubes on flammability properties of epoxy/glass composites. Multiwalled carbon nanotubes (MWNT) and its functionalized derivative (amino functionalized nanotubes) were incorporated into epoxy resin. To disperse MWNTs in the epoxy resin, different ways were employed. Microscopic observations showed that, the best dispersion state was gained by using ultrasonication method and high shear flow simultaneously. Thermal resistance of cured epoxy resins containing various amounts of nanotubes (0.25–0.7 wt %), was investigated by thermo gravimetric analysis (TGA). Introducing MWNTs and amino‐MWNTs to samples increased the initial thermal decomposition temperature for about 32 and 37°C, respectively. LOI measurements of composite samples showed an increase up to 32. Cone calorimetry test was carried out on epoxy/glass and epoxy/glass containing 0.5% MWNT. The results showed that, introducing 0.5% MWNTs decreases maximum average rate of heat emission for about 26%. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39849.     

Characterisation and modelling of CNT–epoxy and CNT–fibre–epoxy composites

Abstract

This research presents an experimental and theoretical investigation on the effects of carbon nanotube (CNT) integration within neat epoxy resin (nanocomposites) and a carbon fabric–epoxy composite (multiscale composites). An approach is presented for the prediction of mechanical properties of multiscale composites. This approach combines woven fibre micromechanics (MESOTEX) with the Mori-Tanaka model which was used for the prediction of mechanical properties of nanocomposites in this research. Nanocomposite and multiscale composite samples were manufactured using cast moulding, resin infusion, and hand lay-up process. The CNT concentrations in the composite samples were from 0 to 5 wt-%. The samples were characterised using tensile, shear and flexural tests. The discrepancy between the theoretical predictions and the experimental observations was hypothesised to be due to dispersion and bonding issues and SEM images are presented in support of the hypothesis.     

Improved tensile properties of carbon nanotube modified epoxy and its continuous carbon fiber reinforced composites

Carbon nanotubes (CNTs) were used to improve the tensile properties of an epoxy resin and its continuous carbon fiber (CF) reinforced composites. Micrography picture showed that CNTs has been well incorporated into the composites, and made the fracture cross section more rougher through sharing the stress. For the CNT/epoxy composite, the tensile strength and modulus both increased upon the CNT addition, and at a CNT volume concentration of 2.0%, the maximum enhancements in the tensile strength and modulus were achieved as 26.7% and 21.5%, respectively. For the CNT‐CF/epoxy composite, the maximum enhancement in tensile strength was achieved as 11.6% at a CNT volume concentration of 1.0% and then decreased with the further increase of the CNT addition, but the tensile modulus increased monotonically upon the CNT addition. POLYM. COMPOS., 36:1664–1668, 2015. © 2014 Society of Plastics Engineers     

Structure‐property relationship of substituted pyrrolidine functionalized CNT epoxy nanocomposite

Carbon nanotubes (CNTs) based polymer nanocomposites hold the promise of delivering exceptional mechanical properties and multifunctional characteristics. However, the realization of exceptional properties of CNT based nanocomposites is dependent on CNT dispersion and CNT‐matrix adhesion. To this end, we modified MWCNTs by Prato reaction to yield aromatic (phenyl and 2‐hydroxy‐4‐methoxyphenyl) substituted pyrrolidine functionalized CNTs (fCNT1 and fCNT2) and aliphatic (2‐ethylbutyl and n‐octyl) substituted pyrrolidine functionalized CNTs (fCNT3 and fCNT4). The functionalization of CNTs was established by Thermogravimetric analysis (TGA), Raman Spectroscopy, and XPS techniques. Optical micrographs of fCNT epoxy mixture showed smaller aggregates compared to pristine CNT epoxy mixture. A comparison of the tensile results and onset decomposition temperature of fCNT/epoxy nanocomposite showed that aliphatic substituted pyrrolidine fCNT epoxy nanocomposites have higher onset decomposition temperature and higher tensile toughness than aromatic substituted pyrrolidine fCNT epoxy nanocomposites, which is consistent with the dispersion results of fCNTs in the epoxy matrix. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42284.     

Morphological,mechanical, and electromagnetic interference shielding effectiveness characteristics of glass fiber/epoxy resin/MWCNT buckypaper composites

Glass fiber/epoxy resin composites (GF/EP) using one and three multi-walled carbon nanotube buckypapers (BP) were obtained and their complex parameters, reflectivity, and electromagnetic interference (EMI) shielding effectiveness (SE) at X-band (8.2–12.4 GHz) and Ku-band (12.4–18 GHz) were evaluated. The preparation of BP used polyacrylonitrile (PAN) nanofibers (PF These composites show both large storage and energy loss capacity in both bands revealing promising results related to EMI SE applications. Besides, a high attenuation of around 67% and 72% were achieved for BP based composites. The cross-section view of the buckypaper and the laminates was analyzed by scanning electron microscopy (SEM). The incorporation of the CNT film into the laminates showed no improvements in the elastic properties through dynamic mechanical analyses (DMA). Nevertheless, a decrease in the shear properties by the compression shear test (CST) and interlaminar shear strength (ILSS) has been observed. GF/EP/BP/PF composite presented a reduction of 29 and 39% in its ILSS properties compared to the base laminate (GF/EP). Also, the decrease was even more significant, revealing a steep reduction in its CST properties. On the other hand, the removal of the pan nanofiber (PF) led to better mechanical properties for GF/EP/BP/RPF composites. Results have shown ILSS values of 47.4 ± 2.2 MPa which are close to the base laminate (52.4 ± 3.1 MPa). The removal of the PF provided larger porous in the CNT network, making the impregnation by epoxy easier in the BP/RPF which resulted in improved shear properties compared to GF/EP/BP/PF samples.     

界面结合对GF/PDCPD复合材料性能的影响

界面结合性能对制备性能优异的复合材料具有重要意义。通过对双环戊二烯（DCPD）与玻璃纤维（GF）的浸润性进行研究，将其与等效环氧树脂比较，开发了一种与玻璃纤维具有较好结合性的DCPD树脂，用其制备出一种综合性能优异的玻璃纤维增强PDCPD基复合材料。通过动态接触角、90?拉伸强度和层间剪切强度实验，测定了不同树脂与玻璃纤维之间的粘附力，提供了玻璃纤维与不同树脂界面性能差异。结果表明，SCB-600 DCPD树脂与玻璃纤维的结合性较优，动态接触角为60.35??0.3?，90?拉伸强度为(42.3?1.6) MPa，层间剪切强度为(61.3?3.2) MPa，与1564环氧树脂相当。进一步优化了DCPD树脂质量分数，当树脂质量分数为30%?2%时，SCB-600 DCPD复合材料具有相对最优的力学性能，材料拉伸强度为(1180.1?4.1) MPa，弯曲强度为(1060.4?4.6) MPa，缺口冲击强度为(145.3?4.8) KJ/m2。其弯曲和拉伸强度与玻璃纤维增强环氧树脂基复合材料的性能基本相当，但缺口冲击强度优于1564环氧树脂。     

PPS/recycled PEEK/ carbon nanotube composites: Structure,properties and compatibility

Blends of poly(phenylene sulfide) (PPS) and recycled poly(ether ether ketone) (r‐PEEK) were prepared using a twin‐screw extruder. The carbon nanotube (CNT) added to the blends not only improved the compatibility of the two polymers, but also affected the morphology of the immiscible PPS/r‐PEEK blends. R‐PEEK always forms the dispersed phase and PPS the continuous phase in such blends. In the composite, CNT particles were observed in the PPS phase, mostly distributes in the interface between PPS and PEEK. The results show that r‐PEEK improves the impact and tensile strength of PPS, but does not provide nucleation effect on PPS. However, CNT improved the flexural modulus of PPS/r‐PEEK blends and promoted the crystallization of r‐PEEK rather than that of PPS. The prepared PPS/r‐PEEK blends provided larger electrical conductivity than neat polymers. Adding 20 wt % CNT to blend resulted in composite with the minimum volume resistivity, a reduction of four orders of magnitude, compared with that of the neat blend. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42497.     

Carbon nanotube film/epoxy composites with high strength and toughness

A strong and tough carbon nanotube (CNT)/epoxy composite was fabricated by resin solution impregnation process based on floating catalyst chemical vapor deposition (CVD)–growth CNT films, which had a tensile strength and toughness of 405 MPa and 122 J/g, respectively, and good damping properties as well. Evolution of the composite structure revealed that the CNTs aligned along the tension direction with decreasing orientation angle, and the CNT bundle size enlarged during the tensile test process, which contributed to efficient load transfer among the composite network. Results showed that the proper resin content could bring benefit for strong connections and dense packing of CNTs/bundles, but excessive resin content was unfavorable for improving mechanical properties and conductivities of the nanocomposite. In addition, the resin in CNT film/epoxy composites had a lower crosslink density than that in a neat epoxy system, which endowed the CNT composites with large deformation capability. POLYM. COMPOS., 38:588–596, 2017. © 2015 Society of Plastics Engineers     

Synergistic effect of graphene and carbon nanotube on lap shear strength and electrical conductivity of epoxy adhesives

In this study, synergy between graphene platelets (GnPs) and carbon nanotubes (CNTs) in improving lap shear strength and electrical conductivity of epoxy composite adhesives is demonstrated. Adding two-dimensional GnPs with one-dimensional CNTs into epoxy matrix helped to form global three-dimensional network of both GnPs and CNTs, which provide large contact surface area between the fillers and the matrix. This has been evidenced by comparing the mechanical properties and electrical conductivity of epoxy/GnP, epoxy/CNT, and epoxy/GnP-CNT composites. Scanning electron microscopic images of lap shear fracture surfaces of the composite adhesives showed that GnP-CNT hybrid nanofillers demonstrated better interaction to the epoxy matrix than individual GnP and CNT. The lap shear strength of epoxy/GnP-CNT composite adhesive was 89% higher than that of the neat epoxy adhesive, compared with only 44 and 30% increase in the case of epoxy/GnP and epoxy/CNT composite adhesives, respectively. Electrical percolation threshold of epoxy/GnP-CNT composite adhesive is recorded at 0.41 vol %, which is lower than epoxy/GnP composite adhesive (0.58 vol %) and epoxy/CNT composite adhesive (0.53 vol %), respectively. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48056.     

Properties of treated calcium copper titanate filled epoxy thin film composites for electronic applications

In this study, calcium copper titanate (CCTO) fillers were treated with 1%, 5%, and 10% of silane‐based coupling agent 3‐glycidoxypropyltrimethoxysilane (GPTMS). The CCTO treated with 10% GPTMS filled epoxy thin film composite exhibits a remarkable improvement (60%) of dielectric constant than untreated CCTO/epoxy thin film composite. Besides that, results treated CCTO/epoxy thin film composite produced using various epoxy resins showed that OP 392 epoxy thin film composite exhibited the highest glass transition temperature and degradation temperature, moderate dielectric constant, slightly lower coefficient of thermal expansion and lowest dielectric loss compared with D.E.R. 332 and Epolam 2015 epoxy thin film composites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43313.     

Assessment of mechanical and healing behaviors of glass fibers-epoxy composite containing the microcapsules with the nanocomposite shell

In the current study, the effect of adding the encapsulated healing agent with neat polymeric and nanocomposite shells on the mechanical-healing features of glass fibers/epoxy composite under various loads was investigated. Therefore, the microcapsules with urea-formaldehyde (UF) nanocomposite shell containing the various weight fraction of silica nanoparticles (0, 1, 2, 3) were synthesized. After that, the flexural, tensile, and interlaminar shear strength (ILSS) samples were destructed by using the quasi-static penetration method with the damaging force of 500, 1050, and 2900 N, respectively. The maximum healing efficiency in the flexural loads belonged to the composite with the 3 wt% nanosilica on the surface of microcapsules, which was 83.9%. Also, it was found the increment in the weight fraction of silica nanoparticles had a negligible effect on the healing ability of composite under tensile loading. Achieving 135.8% healing efficiency in the composite with the 2 wt% nanosilica under the shear loads can be one of the most important findings in this work.     

Effect of carbon nanotube dispersion on the complex permittivity and absorption of nanocomposites in 2–18 GHz ranges

The effect of dispersion processes on complex permittivity and microwave absorption in 2?18 GHz ranges is presented for nanocomposites loaded with different amounts of carbon nanotubes (CNTs) ranging from 1 to 5 wt %. The ultrasonic sonication (US) method and the three‐roll mill (TRM) method were performed for the manufacturing of the CNT/epoxy absorbers with different dispersing levels. Microscopic observations revealed that the CNT agglomerates were reduced after the TRM process, and individual CNTs were uniformly dispersed in the epoxy resin. For the same weight content of CNT fillers, the percentage increase of between US and TRM samples varies from 35.5% to 101.7% while the corresponding increment of (dielectric loss) varies from 79.6% to 248.8%. A minimum reflection loss for the US sample with 2 wt % CNTs is only ?7.8 dB at 11.3 GHz while the corresponding TRM sample is greatly improved to reach ?37.4 dB at 7.76 GHz for the same matching thickness of 3 mm. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40963.     

Investigation of CNT modification of epoxy resin in CFRP strengthening systems

The use of carbon fiber‐reinforced polymers (CFRPs) to reinforce old structures has become popular in recent years. In this study, the chemical structure of the epoxy resin used as the bonding agent in the CFRP strengthening system was modified by dispersing multi‐walled carbon nanotubes (MWCNTs) in order to improve the performance of the strengthening system. Composites were fabricated with different mixing orders employing the solvent‐assisted dispersion method and ultrasonic mixing. Thermogravimetric analysis, dynamic mechanical analysis, and tensile tests were conducted to investigate the effect of CNT dispersion and fabrication method on the thermal and mechanical properties of epoxy composite. In addition, the temperature‐dependent tensile behavior of fabricated composites was studied by performing tensile tests at elevated temperatures. The morphology of CNT/epoxy composites was characterized using scanning electron microscopy (SEM). Fourier transform infrared (FTIR) was also used to show the influence of solvent on the molecular structure of composites. Based on the experimental results, the decomposition temperature of the epoxy resin was heightened by 15°C as a result of solvent‐assisted dispersion of nanotubes. However, the glass transition temperature (T_g) was slightly reduced due to the solvent effect. FTIR analysis revealed that the solvent negatively affects the curing process of epoxy composite. A considerable enhancement was recorded in the tensile properties as a result of CNT infusion. This was attributed to the homogeneous dispersion of nanotubes which was shown by SEM images. Using solvent to disperse nanotubes led to the reduction of tensile strength of the epoxy composite at elevated temperature due to the lower T_g. POLYM. COMPOS. 37:1021–1033, 2016. © 2014 Society of Plastics Engineers     

Quantification of carbon nanotube dispersion and its correlation with mechanical and thermal properties of epoxy nanocomposites

An experimental study is carried out to quantitatively assess the dispersion quality of carbon nanotubes (CNTs) in epoxy matrix as a function of CNT variant and weight fraction. To this end, two weight fractions (0.05% and 0.25%) of as-grown, oxidized, and functionalized CNTs are used to process CNT/epoxy nanocomposites. Scanning electron microscopy, X-ray diffraction, and Fourier transform infrared analysis of different variants of CNTs are used to establish the efficiency of purification route. While the relative change in mechanical properties is investigated through tensile and micro-hardness testing, thermal conductivity of different nanocomposites is measured to characterize the effect of CNT addition on the average thermal properties of epoxy. Later on, a quantitative analysis is carried out to establish the relationship between the observed improvements in average composite properties with the dispersion quality of CNTs in epoxy. It is shown that carboxylic (-COOH) functionalization reduces the average CNT agglomerate size and thus ensures better dispersion of CNTs in epoxy even at higher CNT weight fraction. The improved dispersion leads to enhanced interfacial interaction at the CNT/epoxy interface and hence provides higher relative improvement in nanocomposite properties compared to the samples prepared using as-grown and oxidized CNTs. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48879.     

Influence of silicon carbide filler on mechanical and dielectric properties of glass fabric reinforced epoxy composites

Fiber‐reinforced polymeric composites (FRPCs) have emerged as an important material for automotive, aerospace, and other engineering applications because of their light weight, design flexibility, ease of manufacturing, and improved mechanical performance. In this study, glass‐epoxy (G‐E) and silicon carbide filled glass‐epoxy (SiC‐G‐E) composite systems have been fabricated using hand lay‐up technique. The mechanical properties such as tensile strength, tensile modulus, elongation at break, flexural strength, and hardness have been investigated in accordance with ASTM standards. From the experimental investigations, it has been found that the tensile strength, flexural strength, and hardness of the glass reinforced epoxy composite increased with the inclusion of SiC filler. The results of the SiC (5 wt %)‐G‐E composite showed higher mechanical properties compared to G‐E system. The dielectric properties such as dielectric constant (permittivity), tan delta, dielectric loss, and AC conductivity of these composites have been evaluated. A drastic reduction in dielectric constant after incorporation of conducting SiC filler into epoxy composite has been observed. Scanning electron microscopy (SEM) photomicrographs of the fractured samples revealed various aspects of the fractured surfaces. The failure modes of the tensile fractured surfaces have also been reported. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Evaluation of mechanical properties of untwisted carbon nanotube yarn for application to composite materials

Carbon nanotubes (CNTs) with superior mechanical properties have been of interest as reinforcement for polymer composites. However, the length of individual CNTs is limited. As a solution, yarns spun by twisting together multi-walled carbon nanotubes (MWCNTs) have been reported. In this study, untwisted CNT yarns were prepared by a non-conventional method drawing CNTs through a die. The MWCNTs in these yarns are held together by strong van der Waals forces that arise due to the interactions on the long and smooth surfaces of the MWCNTs. Here, mechanical properties of untwisted CNT yarn were studied by tensile tests. The strength of the CNT yarn was increased by increasing the apparent density of the yarn. The CNT yarns showed high tensile strength of 1 GPa and elastic modulus of 79 GPa at a yarn diameter of 35 μm. The interfacial shear strength between the CNT yarn and epoxy resin was studied by the microdroplet method, and it was very low. The wettability of the CNT yarn was affected by a type of curing agent. A unidirectional composite of epoxy resin and CNT yarn was prepared by the pultrusion molding method. Mechanical properties of the unidirectional composite were affected by the type of curing agent.     

Creep performance of CNT reinforced glass fiber/epoxy composites: Roles of temperature and stress

Carbon nanotubes (CNTs) have been emerged as a potential nanofiller to reinforce polymeric materials to improve their mechanical properties, like strength and modulus. However, time-dependent deformation of such materials under a constant load and elevated temperature is a matter of concern for long-term durability of these materials. The present article primarily demonstrates the effects of creep temperature and stress on the reinforcement efficiency of CNT in a glass fiber/epoxy (GE) composite. Two types of materials were investigated in this study—GE which was used as a control material, as well as CNT embedded GE composite. To elucidate the impact of CNT on the long-term durability of GE composite, creep tests have been performed at different temperatures (50, 80, and 110 °C) under bending loading. As applied stress has also significant contribution toward the elevated creep deformation of materials, creep tests have also been carried out under different stresses (5, 10, and 40 MPa). The strength of the CNT-GE composite exhibited 8.7 and 18.3% higher than that of control GE composite under tensile and bending load, respectively. Results suggest CNT reinforcement to be beneficial for low temperature applications, both in terms of creep strain and strain rate. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47674.     

Electrical conductivity and microwave absorbing properties of nickel‐coated multiwalled carbon nanotubes/poly(phthalazinone ether sulfone ketone)s composites

Nickel‐coated multiwalled carbon nanotubes (Ni‐MWNT) were prepared by electroless deposition with ultrasonic vibrations. The morphologies and components were characterized by scanning electron microscope and energy dispersive spectroscopy. Two types of fillers, multiwalled carbon nanotubes (MWNT) and Ni‐MWNT, were blended with poly(phthalazinone ether sulfone ketone)s (PPESK) by the solution‐mixing method, respectively. The electrical conductivity and microwave absorbing properties of the composites were investigated. The results show that Ni‐MWNT/PPESK composites have relatively lower electrical resistivity values than MWNT/PPESK, and in both cases the decrease in electrical resistivity indicates a similar percolation transition behavior in the same MWNT content region. Moreover, as MWNT loading is 5 parts per hundred parts of resin (phr), Ni‐MWNT/PPESK composite has the wider frequency region (9.5–13.5 GHz) of the reflection loss (RL) less than ?10 dB and the lower minimum value of RL (?27.5 dB) compared with MWNT/PPESK. The better microwave absorption properties can be attributed to the improved dielectric and magnetic properties of the fillers. A good correlation between electrical conductivity and microwave absorption was found for MWNT/PPESK composites. In addition, tensile test and thermogravimetric analysis indicate that introducing Ni‐MWNT into PPESK is favorable for the improvement of the mechanical properties and high temperature stability of the composites. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers