New petroleum absorbers based on cardanol‐furfuraldehyde magnetic nanocomposites

Cardanol‐furfuraldehyde/maghemite composites were prepared through a bulk polymerization aiming to produce magnetic green resins able to absorb petroleum spilled on the water. Several techniques such as Fourier transform infrared spectroscopy, ultraviolet–visible spectrophotometry, wide angle X‐ray scattering, and small angle X‐ray scattering were used in the characterization of the materials. In addition, magnetic force and oil removal capability tests were also performed. Obtained materials presented a good magnetic force allied with a considerable oil removal capability: each gram of the resin was able to remove 10g of petroleum from the water. Therefore, the easy and simple production process presented is a promising tool for oil spill cleanup process. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Oil sorbers based on renewable sources and coffee grounds

This work presents useful composites for oil spill cleanup processes. These systems are composed of a polyester matrix loaded with coffee ground powder and maghemite. They were prepared by in situ polymerization. The aliphatic monomers proportion—castor oil and glycerin—was studied with the aim of understanding the effect of feed ratio on the product properties. The materials were studied using several techniques, including Fourier Transform Infrared Spectroscopy, Ultraviolet‐visible Spectrophotometry, and Wide Angle X‐ray Scattering, with magnetic force tests used for the characterization of materials. Density tests showed the presence of coffee grounds causes an important reduction in the density values of composites, improving their flotation. The interaction between composites and petroleum is more than twice that between composites and water. Moreover, for all magnetizable composites, the removal capability was (25.1 ± 1.2) g/g (petroleum/composite), allowing us to state that this is a promising material for use in oil spill cleanup processes. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43127.     

Composites based on renewable materials: Polyurethane‐type matrices from forest byproduct/vegetable oil and reinforced with lignocellulosic fibers

The use of products and byproducts from the agro‐industry and forest biorefinery is essential for the development of value‐added and low environmental‐impact materials. In this study, polyurethanes were prepared using sodium lignosulfonate (NaLS) and castor oil (CO) as reagents and were used to prepare composites reinforced with lignocellulosic fibers, namely, curaua and coir fibers (30 wt %, 3 cm length, and randomly oriented). The SEM images of fractured surfaces of the composites revealed excellent adhesion at the fiber/matrix interface of both coir and curaua composites, which probably resulted from the favorable interactions between polar groups, as well as amid low polarity domains that are present in both the matrix and the reinforcements. The composites exhibited different impact/flexural and strength/flexural moduli (NaLS/CO/Curaua = 465 Jm^?1/44 MPa/2 GPa; NaLS/CO/Coir = 180 Jm^?1/25 MPa/1 GPa). The higher tensile strength/aspect ratio of the curaua fibers (485 MPa/259) compared with that of the coir fibers (120 MPa/130) most likely contributes to the enhanced performance of its composite. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Soybean and linseed oil‐based composites reinforced with wood flour and wood fibers

Composites consisting of a conjugated linseed or soybean oil‐based thermoset reinforced with wood flour and wood fibers have been prepared by free radical polymerization. The thermoset resin consists of a copolymer of conjugated linseed oil (CLO) or conjugated soybean oil (CSO), n‐butyl methacrylate (BMA), divinylbenzene (DVB), and maleic anhydride (MA). The composites were cured at 180°C and 600 psi and postcured for 2 h at 200°C under atmospheric pressure. The effect of varying filler load, time of cure, filler particle size, origin of the fillers, and resin composition has been assessed by means of tensile tests, DMA, TGA, Soxhlet extraction followed by ¹H‐NMR spectroscopic analysis of the extracts, and DSC. The best processing conditions have been established for the pine wood flour composites. It has been observed that the addition of MA to the resin composition improves the filler‐resin interaction. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Biodegradable composites: Morphological,chemical, thermal,and mechanical properties of composites of poly(hydroxybutyrate‐co‐hydroxyvalerate) with curaua fibers after exposure to simulated soil

Composites produced from biodegradable polymeric matrixes reinforced with vegetable fibers have attractive mechanical properties and are environmentally friendly. This work is directed to the biodegradation of a composite made of a poly(hydroxybutyrate‐co‐hydroxyvalerate) matrix reinforced with curaua fibers (with and without alkaline treatment) in simulated soil. The composites were developed by extrusion and injection and were later buried in simulated soil according to the ASTM G160‐03 method. Scanning electron microscopy showed evidence of microbial attack on the samples surfaces. Infrared spectra showed that the composites biodegradation was mainly caused by erosion of the surface layer resulting from microorganisms activity. Thermogravimetric analysis pointed out reduced thermal stability of the samples, and results of differential scanning calorimetry showed that the degree of crystallinity increases and then decreases progressively throughout the degradation period, indicating that enzymatic degradation primarily occurs in the amorphous phase material and thereafter in the crystalline phase. For curaua composite fibers, reductions in tensile strength and elastic modulus are more significant, indicating that the presence of fibers promotes biodegradation of the curaua fiber. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40712.     

Effects of nanoclay on the properties of cardanol‐modified‐resol‐epoxy‐novolac composite material

A nanocomposite based on nanoclay and resol that was modified with cardanol, a natural alkyl phenol, shows improvement for the glass‐fiber‐reinforced epoxy‐composite system. Dispersion of the nanocomposite was investigated by X‐ray, showing good results obtained by the in situ polymerization method. The mechanical properties of the final composites were improved by doping a 6 wt% of nanoclay in cardanol‐modified‐resol (CMR) into the epoxy matrix. The results show that a 15 wt% of CMR in epoxy is a most suitable ratio. Using polyamide as a curing agent instead of other traditional systems, such as anhydrides or amines for epoxy resin, overcame important limitations, further allowing for improved processability. The overall composite performance was enhanced. Additionally, the thermal stability of the system was investigated by thermal gravimetric analysis. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3238–3242, 2007     

Green composites of poly(3‐hydroxybutyrate) and curaua fibers: Morphology and physical,thermal, and mechanical properties

In this article, we report the morphology and thermal, mechanical and physical properties of poly(3‐hydroxybutyrate) (PHB)/curaua composites containing triethyl citrate (TEC) as the plasticizer. The composites were prepared by mechanical mixing using pristine and chemically treated fibers (10 wt %) and TEC (30 wt %) and characterized by differential scanning calorimetry, dynamic mechanical analysis, X‐ray diffraction, small angle X‐ray scattering, polarized optical microscopy, scanning electron microscopy, tensile tests, impact resistance test, thermodilatometry, and thermal conductivity measurements. The curaua fibers acted as nucleating agent and strongly influenced the morphology of the crystalline phase of PHB, increasing the lamella thickness, decreasing the crystal size and inducing spherulite–axialite transition. These characteristics of the PHB crystalline phase determined all the properties of the composites. The tensile properties of the composites were comparable with those of neat PHB, while the impact resistance of composites was comparable with that of plasticized PHB. The higher heat capacity and thermal expansion coefficient and the lower thermal conductivity of the composites compared with neat PHB reflect the morphological changes in the PHB crystalline phase. The strategy of developing a green polymeric material from ecofriendly components exhibiting a good balance of properties by combining curaua fibers, TEC, and PHB was successful. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44676.     

Mechanical,thermal, and microwave properties of conducting composites of polypyrrole/polypyrrole‐coated short nylon fibers with acrylonitrile butadiene rubber

Pyrrole was polymerized in the presence of anhydrous ferric chloride as oxidant and p‐toluene sulfonic acid as dopant. Polypyrrole‐coated short nylon fibers were prepared by polymerizing pyrrole in the presence of short nylon fibers. The resultant polypyrrole (PPy) and PPy‐coated nylon fiber (F‐PPy) were then used to prepare rubber composites based on acrylonitrile butadiene rubber (NBR). The cure pattern, direct current (DC) conductivity, mechanical properties, morphology, thermal degradation parameters, and microwave characteristics of the resulting composites were studied. PPy retarded the cure reaction while F‐PPy accelerated the cure reaction. Compared to PPy, F‐PPy was found to be more effective in enhancing the DC conductivity of NBR. The tensile strength and modulus values increased on adding PPy and F‐PPy to NBR, suggesting a reinforcement effect. Incorporation of PPy and F‐PPy improved the thermal stability of NBR. The absolute value of the dielectric permittivity, alternating current (AC) conductivity, and absorption coefficient of the conducting composites prepared were found to be much greater than the gum vulcanizate. PPy and F‐PPy were found to decrease the dielectric heating coefficient and skin depth significantly. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Maleated high oleic sunflower oil‐treated cellulose fiber‐based styrene butadiene rubber composites

Surface treatment of cellulose fibers was performed with maleated high oleic sunflower oil (MSOHO). The MSOHO‐treated cellulose fibers and unmodified cellulose fibers were dispersed in styrene butadiene rubber (SBR) using a two roll mill. Vapor grown carbon nanofibers (VGCNF) were also incorporated at only one parts per hundred rubber (phr) in unmodified cellulose fibers/SBR composites. The curing characteristics, mechanical properties, and water absorption of the resulting composites were determined. MSOHO‐treated fibers completed curing at much slower rate and also decreased the cure density of composites, compared to unmodified fibers. In contrast, the combination of VGCNF and unmodified cellulose fibers accelerated the SBR curing process, but reduced the cure density. MSOHO treatment improved the dispersion of the fibers in the SBR, which resulted in improved mechanical properties of composites. The composite incorporating 1 phr VGCNF and 15 phr unmodified cellulose fibers showed the greatest increase in tensile strength as compared with neat SBR. POLYM. COMPOS. 37:1113–1121, 2016. © 2014 Society of Plastics Engineers     

Synthesis and properties of cardanol‐based epoxidized novolac resins modified with carboxyl‐terminated butadiene–acrylonitrile copolymer

Cardanol‐based, novolac‐type phenolic resins were synthesized with a cardanol‐to‐formaldehyde molar ratio of 1 : 0.7 with different dicarboxylic acid catalysts, including oxalic and succinic acids. These novolac resins were epoxidized with a molar excess of epichlorohydrin at 120°C in a basic medium. The epoxidized novolac resins were separately blended with different weight ratios of carboxyl‐terminated butadiene–acrylonitrile copolymer (CTBN) ranging between 0 and 20 wt % with an interval of 5 wt %. All of the blends were cured at 120°C with a stoichiometric amount of polyamine. The formation of various products during the synthesis of the cardanol‐based novolac resin and epoxidized novolac resin and the blending of the epoxidized novolac resin with CTBN was studied by Fourier transform infrared spectroscopy analysis. Furthermore, the products were also confirmed by proton nuclear magnetic resonance and matrix‐assisted laser desorption/ionization time‐of‐flight mass spectroscopy analysis. The molecular weights of the prepared novolacs and their epoxidized novolac resins were determined by gel permeation chromatography analysis. The blend samples, in both cases, with 15 wt % CTBN concentrations showed the minimum cure times. These blend samples were also the most thermally stable systems. The blend morphology, studied by scanning electron microscopy analysis, was, finally, correlated with the structural and property changes in the blends. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Curing characteristics and mechanical properties of alkali‐treated grass‐fiber‐filled natural rubber composites and effects of bonding agent

To improve adhesion between fiber and matrix, natural rubber was reinforced with a special type of alkali‐treated grass fiber (Cyperus Tegetum Rox b). The cure characteristics and mechanical properties of grass‐fiber‐filled natural rubber composites with different mesh sizes were studied with various fiber loadings. Increasing the amount of fibers resulted in the composites having reduced tensile strength but increased modulus. The better mechanical properties of the 400‐mesh grass‐fiber‐filled natural rubber composite showed that the rubber/fiber interface was improved by the addition of resorcinol formaldehyde latex (RFL) as bonding agent for this particular formulation. The optimum cure time decreased with increases in fiber loading, but there was no appreciable change in scorch time. Although the optimum cure time of vulcanizates having RFL‐treated fibers was higher than that of the other vulcanizates, it decreased with fiber loading in the presence of RFL as the bonding agent. But this value was lower than that of the rubber composite without RFL. Investigation of equilibrium swelling in a hydrocarbon solvent was also carried out. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3151–3160, 2006     

Promising curaua fiber‐reinforced polyester composite for high‐impact ballistic multilayered armor

A typical multilayered armor system (MAS) is composed of a harder front ceramic tile, which is able to erode heavy ammunition, such as the 7.62 mm bullet, followed by a second layer to further reduce the impact energy. Aramid fabric is a common choice for the second layer. In the present work, polyester matrix composites reinforced with 10 to 30 vol% of curaua fibers, despite having much lower strength and stiffness than aramid fabric, displayed similar trauma indentation in a standard clay witness simulating the human body. Impedance matching and scanning electron microscopy analyses suggest effective energy absorption through ceramic fragment capture by curaua composites. Additionally, because of the high cost of aramid fabric, a full MAS with curaua fiber composite is much cheaper than a MAS composed of aramid fabric. Taking into consideration, both the economical and environmental advantages of natural fibers, it is concluded that curaua fiber‐reinforced polyester composite could replace aramid fabric as the second layer in MASs for personal ballistic protection. POLYM. ENG. SCI., 57:947–954, 2017. © 2016 Society of Plastics Engineers     

Smart composite useful to acid release

This work presents a smart composite prepared using a resin based on cardanol and furfural, filled with Al₂O₃. This material is inert at room temperature. However, it is able to release an active substance after a certain temperature is reached. The obtained materials were characterized by Fourier transform spectroscopy, X‐ray diffraction, scanning electron microscopy, thermal gravimetric analysis, and differential scanning calorimetry. In addition, cure degree and acid‐release tests were performed. According to the obtained data, acid is trapped inside the composites, remaining inactive in the structure while the melting temperature of the hydrophobic shell is not reached. After it is, acid is released and the pH decreases. Therefore, this smart composite could be useful in speeding up drilling in sedimentary rocks with a combination of chemical (acid release) and physical (mechanical wear) mechanisms. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43071.     

Biobased composites prepared by compression molding with a novel thermoset resin from soybean oil and a natural‐fiber reinforcement

Biobased composites were manufactured with a compression‐molding technique. Novel thermoset resins from soybean oil were used as a matrix, and flax fibers were used as reinforcements. The air‐laid fibers were stacked randomly, the woven fabrics were stacked crosswise (0/90°), and impregnation was performed manually. The fiber/resin ratio was 60 : 40. The prepared biobased composites were characterized by impact and flexural testing. Scanning electron microscopy of knife‐cut cross sections of the specimens was also done to investigate the fiber–matrix interface. Thermogravimetric analysis of the composites was carried out to provide indications of thermal stability. Three resins from soybean oil [methacrylated soybean oil, methacrylic anhydride modified soybean oil (MMSO), and acetic anhydride modified soybean oil] were used as matrices. The impact strength of the composites with MMSO resin reinforced with air‐laid flax fibers was 24 kJ/m², whereas that of the MMSO resin reinforced with woven flax fabric was between 24 and 29 kJ/m². The flexural strength of the MMSO resin reinforced with air‐laid flax fibers was between 83 and 118 MPa, and the flexural modulus was between 4 and 6 GPa, whereas the flexural strength of the MMSO resin reinforced with woven fabric was between 90 and 110 MPa, and the flexural modulus was between 4.87 and 6.1 GPa. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Addition‐cure‐type phenolic resin based on alder‐ene reaction: Synthesis and laminate composite properties

A maleimide‐functional phenolic resin was reactively blended with an allyl‐functional novolac in varying proportions. The two polymers were coreacted by an addition mechanism through Alder‐ene and Wagner–Jauregg reactions to form a crosslinked network system. The cure characterization was done by differential scanning calorimetry and dynamic mechanical analysis. The system underwent a multistep curing process over a temperature range of 110–270°C. Although the cure profiles were independent of the composition, the presence of maleimide led to a reduced isothermal gel time of the blend. Increasing the allylphenol content decreased the crosslinking in the cured matrix, leading to enhanced toughness and improved resin‐dominant mechanical properties of the resultant silica laminate composites. Changing the reinforcement from silica to glass resulted in further amelioration of the resin‐reinforcement interaction, but the resin‐dominant properties of the composite remained unaltered. Increasing the maleimide content resulted in enhanced thermal stability. Integrating both the reactive groups in a single polymer and its curing led to enhanced thermal stability and T_g, but to decreased mechanical properties of the laminate composites. This can be attributed to a brittle matrix resulting from enhanced crosslinking facilitated by interaction of the reactive groups located on the polymer of an identical backbone structure. The cured polymers showed a T_g in the range of 170–190°C. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 737–749, 2001     

Effects of fiber‐surface treatment on the properties of hybrid composites prepared from oil palm empty fruit bunch fibers,glass fibers,and recycled polypropylene

In this article, we report the effects of hybridization and fiber‐surface modification on the properties of hybrid composites prepared from recycled polypropylene (RPP), coupling agents, oil palm empty fruit bunch (EFB), and glass fibers through a twin‐screw extruder and an injection‐molding machine. The surface of the EFB fibers was modified with different concentrations (10–15 wt %) and temperatures (60–90°C) of alkali solutions. The structure and morphology of the fibers were observed with the help of Fourier transform infrared spectroscopy and scanning electron microscopy. Different types of composites were fabricated with untreated, alkali‐treated, and heat‐alkali‐treated fibers. Comparative analysis of the mechanical, structural, morphological, and thermal properties of the composites was carried out to reveal the effects of treatment and hybridization. The analysis results reveal that composites prepared from the alkali‐treated (in the presence of heat) fibers show improved mechanical, thermal, and morphological properties with a remarkably reduced water absorption. Additionally, the crystallinity of RPP also increased with the development of biaxial crystals. The improvement of various properties in relation to the structures and morphologies of the composites is discussed. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43049.     

13C‐NMR study on cure‐accelerated phenol‐formaldehyde resins with carbonates

Both liquid‐ and solid‐state carbon‐13–nuclear magnetic resonance (¹³C‐NMR) spectroscopies were used to investigate the cure acceleration effects of three carbonates (propylene carbonate, sodium carbonate, and potassium carbonate) on liquid and cured phenol‐formaldehyde (PF) resins. The liquid‐phase ¹³C‐NMR spectra showed that the cure acceleration mechanism in the propylene carbonate‐added PF resin seemed to be involved in increasing reactivity of the phenol rings, whereas the addition of both sodium carbonate and potassium carbonate into PF resin apparently resulted in the presence of ortho–ortho methylene linkages. Proton spin‐lattice rotating frame relaxation time (T_1ρH) measured by solid‐state ¹³C cross polarization/magic‐angle spinning NMR spectroscopy was smaller for the cure‐accelerated PF resins than that of the control PF resin. The result indicated that the cure‐accelerated PF resins are less rigid than the control PF resin. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1284–1293, 2000     

Investigation of acrylamide‐modified melamine‐formaldehyde resins as a compatibilizer for kenaf‐unsaturated polyester composites

Kenaf fiber‐reinforced unsaturated polyester (UPE) composites were prepared by compression molding. A novel compatibilizer was prepared from melamine, formaldehyde, and acrylamide. The treatment of kenaf fibers with the compatibilizer significantly increased the flexural properties and reduced the water uptake of the resulting kenaf–UPE composites. The effects of the total solids content, the molar ratios of melamine/formaldehyde/acrylamide, and the pH value of the compatibilizer solution in the treatment of kenaf fibers on the flexural strength, flexural modulus, as well as the water uptake of the kenaf–UPE composites were studied in detail. Fourier transform infrared spectra revealed that the compatibilizer was covalently bonded to kenaf fibers. Scanning electron microscopy images of the fractured kenaf–UPE composites confirmed that the treatment of kenaf fibers with the compatibilizer improved the interfacial adhesion between kenaf fibers and UPE resin. The mechanisms for the improved flexural properties and the reduced water uptake by the treatments of the kenaf fibers were proposed and discussed. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Phenol–furfural resins to elaborate composites reinforced with sisal fibers—Molecular analysis of resin and properties of composites

Resol type resins were prepared in alkaline conditions (potassium hydroxide or potassium carbonate) using furfural obtained by acid hydrolysis of abundant renewable resources from agricultural and forestry waste residues. The structures of the resins were fully determined by ¹H, ¹³C, and 2D NMR spectrometries with the help of four models compounds synthesized specially for this study. MALDI‐Tof mass spectrometry experiments indicated that a majority of linear oligomers and a minority of cyclic ones constituted them. Composites were prepared with furfural–phenol resins and sisal fibers. These fibers were chosen mainly because they came from natural lignocellulosic material and they presented excellent mechanical properties. Thermal analyses (dTG and DSC) and electron microscopy images indicated that the composites displayed excellent adhesion between resin and fibers. Impact strength measurement showed that mild conditions were more suitable to prepare thermosets. Nevertheless, mild conditions induced a high‐diffusion coefficient for water absorption by composites. Composites with good properties could be prepared using high proportion of materials obtained from biomass without formaldehyde. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)‐based biocomposites reinforced with kenaf fibers

Biodegradable thermoplastic‐based composites reinforced with kenaf fibers were prepared and characterized. Poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV), produced by bacterial fermentation, was selected as polymeric matrix. To improve PHBV/fibers adhesion, low amount of a proper compatibilizing agent, obtained by grafting maleic anhydride onto PHBV, was added during matrix/fibers melt mixing (reactive blending). When compared with uncompatibilized composites, the presence of the compatibilizer induces a stronger interfacial adhesion and a more pronounced improvement of the mechanical properties. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007