Styrene/isoprene/butadiene integrated rubber prepared by anionic bulk polymerization in a twin‐screw extruder

Styrene/isoprene/butadiene integrated rubber (SIBR) was synthesized using anionic bulk polymerization in a corotating intermeshing twin‐screw extruder. In order to study the relationship between microstructure and physical properties, three SIBRs were synthesized using different initiator complexes: n‐BuLi (N‐butyl lithium), n‐BuLi/THF (tetrahydrofuran), and n‐BuLi/TMEDA (tetramethylethylenediamine). The microstructure of the rubber products was analyzed by gel permeation chromatography and H nuclear magnetic resonance. SIBR prepared with pure n‐BuLi exhibited a multiblock microstructure. With the addition of THF or TMEDA, the vinyl content of the alkadiene increased; and the microstructure of SIBRs was randomized, indicated by the presence of a high weight content of styrene microblocks. Transmission electron microscopy demonstrated similar morphology in both the SIBRs and SSBR2003 (an industrial product). Dynamic mechanical analysis of the vulcanized SIBRs showed that the randomized SIBRs were quite suitable for the preparation of high‐performance tires. Tensile and tear test results of SIBRs were equivalent to those of SSBR2003. The low manufacturing cost of reactive extrusion technology will allow the large‐scale industrialization of SIBRs. POLYM. ENG. SCI., 55:1163–1169, 2015. © 2014 Society of Plastics Engineers     

Practical Continuous‐Flow Controlled/Living Anionic Polymerization

A continuous‐flow reaction system was developed, allowing flow conditions of the entire system to be maintained at a predetermined constant level, which is one of the most significant factors for successful industrial application. Controlled/living anionic polymerization was selected as a model reaction since the characteristics of its polymer products, molecular weights, and molecular weight distributions are highly susceptible to changes in the relative flow rates of a monomer and initiator solutions. In flow microreactors, controlled/living anionic polymerization of styrene in tetrahydrofuran (THF)/hexane initiated by THF‐diluted n‐butyllithium (n‐BuLi) was examined. Poly(styrenes) of larger molecule sizes such as Mn > 15 000 were successfully synthesized. After continuous operation for four hours, ca. 0.5 kg of the polymer was readily produced with narrow molecular weight distribution, demonstrating the applicability of this continuous‐flow system for controlled/living anionic polymerization on considerably large scale with a view to its industrial usage in the future.     

Preparation and kinetic analysis of room‐temperature vulcanized methylethylsilicone rubbers

Random copolymer poly(dimethylsiloxane‐co‐diethylsiloxane) is synthesized through anionic ring‐opening polymerization. Two‐component room‐temperature vulcanization (RTV‐2) silicone rubbers with excellent low‐temperature resistance are prepared using the poly(dimethylsiloxane‐co‐diethylsiloxane) and hydrosilicone. The mechanical properties of RTV‐2 rubbers with different formulas are investigated, and the optimized formula is obtained. Moreover, the curing kinetic analysis of RTV‐2 silicone rubber with optimized formula is conducted using in situ Fourier transform infrared spectroscopy. The obtained kinetic equations are used to forecast the tack‐free time at different temperatures. The results converge with the actually measured tack‐free time. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42656.     

Polymerization of acrylonitrile catalyzed by single yttrium tris(2,6‐di‐tert‐butyl‐4‐methyl phenolate)

Polymerization of acrylonitrile was carried out using yttrium tris(2,6‐di‐tert‐butyl 4‐methyl‐phenolate) (Y(OAr)₃) as single component catalyst for the first time. The effects of concentrations of the monomer and catalyst, kinds of rare earth element and solvent, as well as temperature and polymerization time were investigated. The overall activation energy of polymerization in n‐hexane and THF mixture is 18.3 kJ mol^?1. Polyacrylonitriles (PANs) obtained by using Y(OAr)₃ in n‐hexane and THF mixture at 50 °C are predominantly atactic, while yellow PANs obtained in DMF under the same conditions have a syndiotactic‐rich configuration (>50%), and their highly branched and/or cyclized structures have also been found. © 2002 Society of Chemical Industry     

Synthesis of poly (γ‐benzyl‐L‐glutamate) with well‐defined terminal structures and its block polypeptides with alanine,leucine and phenylalanine

The ring‐opening polymerization of γ‐benzyl‐L ‐glutamate N‐carboxyanhydride (BLG‐NCA) was initiated by n‐hexylamine in N,N‐dimethyformamide under normal pressure at 0 °C. The products were characterizated by gel permeation chromatography, matrix‐assisted laser desorption/ionization time of flight mass spectroscopy (MALDI‐TOF MS), nuclear magnetic resonance etc. MALDI‐TOF MS gave direct evidence that the side reactions during the polymerization of BLG‐NCA could be greatly reduced by decreasing the reaction temperature, e.g. from room temperature to 0 °C. As a result, over 90% of the products were amino‐terminated poly(γ‐benzyl‐L ‐glutamate) (PBLG) with low polydispersity index when the polymerization was carried out at 0 °C, which could be used to re‐initiate the polymerization of other NCAs. Then several well‐defined PBLG‐containing block copolypeptides were successfully synthesized in a convenient way. Copyright © 2012 Society of Chemical Industry     

Microstructure‐thermal property relationship of high trans‐1,4‐poly(butadiene) produced by anionic polymerization of 1,3‐butadiene using an initiator composed of alkyl aluminum,n‐butyl lithium,and barium alkoxide

This article deals with the characterization of high trans‐1,4‐poly(butadiene) (TPBD) prepared by means of an anionic polymerization using an initiator composed of alkyl aluminum, n‐butyl lithium, and barium alkoxide. By controlling both initiator composition and polymerization temperature, a set of TPBD was prepared with well‐known number of 1,4‐trans units, molecular weight distribution, and average molecular weight. Analyses by differential scanning calorimetry and diffraction of wide‐angle X‐rays showed a direct relationship between the microstructure of the polymer and its thermal properties. By increasing the number of 1,4‐trans units (70–90%), the crystallinity of the polymer was increased (10–30%); polymers with less than 65% of 1,4‐trans units were amorphous, whereas TPBD with a number of 1,4‐trans units greater than 80% were polymorphous and presented two endothermic transitions. Summing up, the results presented in this article indicate that cyclohexane solutions of alkyl aluminum, n‐butyl lithium, and barium alkoxide allow produce polybutadienes with enough amount of 1,4‐trans units to display a regular microstructure that makes them susceptible to experience‐induced crystallization, likewise at a reaction rate similar to that observed for the commercial production of poly(butadiene) with n‐butyl lithium. POLYM. ENG. SCI., 2009. © 2008 Society of Plastics Engineers     

Biodegradable poly(ester‐ether)s: ring‐opening polymerization of D,L‐3‐methyl‐1,4‐dioxan‐2‐one using various initiator systems

The synthesis and detailed characterization of racemic 3‐methyl‐1,4‐dioxan‐2‐one (3‐MeDX) are reported. The bulk ring‐opening polymerization of 3‐MeDX, to yield a poly(ester‐ether) meant for biomedical applications, in the presence of various initiators such as tin(II) octanoate, tin(II) octanoate/n‐butyl alcohol, aluminium tris‐isopropoxide and an aluminium Schiff base complex (HAPENAlOⁱPr) under varying experimental conditions is here detailed for the first time. Polymerization kinetics were investigated and compared with those of 1,4‐dioxan‐2‐one. The studies reveal that the rate of polymerization of 3‐MeDX is less than that of 1,4‐dioxan‐2‐one. Experimental conditions to achieve relatively high molar masses have been established. Thermodynamic parameters such as enthalpy and entropy of 3‐MeDX polymerization as well as ceiling temperature have been determined. Poly(D ,L ‐3‐MeDX) is found to possess a much lower ceiling temperature than poly(1,4‐dioxan‐2‐one). Poly(D ,L ‐3‐MeDX) was characterized using NMR spectroscopy, matrix‐assisted laser desorption ionization mass spectrometry, size exclusion chromatography and differential scanning calorimetry. This polymer is an amorphous material with a glass transition temperature of about ?20 °C. Copyright © 2010 Society of Chemical Industry     

Synthesis,characterization, and in vitro drug release study of 3‐arm poly‐β‐alanine

Synthesis of three arms star‐shaped poly‐β‐alanine (3‐b‐ala) based on tri(prop‐2‐yn‐1‐yl) benzene‐1,3,5‐tricarboxylate (TBT) and azido terminated poly‐β‐alanine (N₃‐P‐ala) was performed using click reaction. TBT was synthesized by nucleophilic substitution reaction between propargyl alcohol and 1,3,5‐benzenetricarbonyltrichloride. For the first time, N₃‐P‐ala was synthesized through anionic polymerization of acrylamide using sodium azide as an initiator. TBT was characterized by FT‐IR and ¹HNMR. N₃‐p‐ala was characterized by FT‐IR, GPC, and ¹HNMR and 3‐b‐ala was characterized by FT‐IR, GPC, ¹HNMR, TGA, and XRD. The synthesized 3‐b‐ala was used for drug loading and releasing studies. Polymer loaded drug (3‐b‐ala‐D) hybrid was used in in vitro studies of drug (Diclofenac sodium) release in phosphate buffer solution (PBS) at 37 ± 0.5°C and pH 7.4. The drug loading and releasing studies were analyzed by UV‐visible spectrophotometer. 3‐b‐ala‐D was examined by AFM to analyze the surface morphology and roughness. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42124.     

Photo‐Induced atom transfer radical polymerization with nanosized α‐Fe2O3 as photoinitiator

Photo‐induced atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) was achieved in poly(ethylene glycol)‐400 with nanosized α‐Fe₂O₃ as photoinitiator. Well‐defined poly(methyl methacrylate) (PMMA) was synthesized in conjunction with ethyl 2‐bromoisobutyrate (EBiB) as ATRP initiator and FeCl₃·6H₂O/Triphenylphosphine (PPh₃) as complex catalyst. The photo‐induced polymerization of MMA proceeded in a controlled/living fashion. The polymerization followed first‐order kinetics. The obtained PMMA had moderately controlled number‐average molecular weights in accordance with the theoretical number‐average molecular weights, as well as narrow molecular weight distributions (M_w/M_n). In addition, the polymerization could be well controlled by periodic light‐on–off processes. The resulting PMMA was characterized by ¹H nuclear magnetic resonance and gel permeation chromatography. The brominated PMMA was used further as macroinitiator in the chain‐extension with MMA to verify the living nature of photo‐induced ATRP of MMA. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42389.     

Living polymerization of hexaethylcyclotrisiloxane

Summary Living polymerization of hexaethylcyclotrisiloxane was achieved with nBuLi-(nBuO)₃PO at room temperature to produce living poly(diethylsiloxane). The molecular weight of the polymer increased in direct proportion to monomer conversion and to the reciprocal to the initial nBuLi concentration. Molecular weight distribution remained 1.1–1.2 during the polymerization. The polymerization was completed only after 1 day despite no solvent was used. When a compound containing SiOH groups was added to the polymerization system, the number of polymer chain agreed with a sum of nBuLi and SiOH groups. Received: 29 June 1999/Revised version: 23 August 1999/Accepted: 25 August 1999     

Butadiene–styrene copolymerization initiated by n-BuLi/THF/t-AmOK

In this article, the anionic copolymerization of butadiene and styrene initiated by n-BuLi/THF/t-AmOK in cyclohexane at 50°C has been studied in detail. The various ratios of the modifier (THF and t-AmOK) to the initiator (n-BuLi) influence the copolymerization rate and composition of copolymers. It has been shown that this polymerization system is a complex one in which there exist multiple active species. By adjusting the ratio of K to Li and the ratio of THF to Li, copolymers with compositions almost identical to the ratio of initial monomers at different stages of conversion have been obtained. The propagating regularity of various active species has been discussed qualitatively.     

Synthesis of poly(vinyl alcohol)‐graft‐poly(ε‐caprolactone) and poly(vinyl alcohol)‐graft‐poly(lactide) in melt with magnesium hydride as catalyst

Grafting of poly(ε‐caprolactone) (PCL) and poly(lactide) (PLA) chains on poly(vinyl alcohol) backbone (PVA degree of hydrolysis 99%) was investigated using MgH₂ environmental catalyst and melt‐grown ring‐opening polymerization (ROP) of ε‐caprolactone (CL) and L ‐lactide (LA), that avoiding undesirable toxic catalyst and solvent. The ability of MgH₂ as catalyst as well as yield of reaction were discussed according to various PVA/CL/MgH₂ and PVA/LA/MgH₂ ratio. PVA‐g‐PCL and PVA‐g‐PLA were characterized by ¹H‐ and ¹³C‐NMR, DSC, SEC, IR. For graft copolymers easily soluble in tetrahydrofuran (THF) or chloroform, wettability and surface energy of cast film varied in relation with the length and number of hydrophobic chains. Aqueous solution of micelle‐like particles was realized by dissolution in THF then addition of water. Critical micelle concentration (CMC) decreased with hydrophobic chains. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Dual‐stimuli‐responsive polymer‐coated mesoporous silica nanoparticles used for controlled drug delivery

In this article, a temperature‐ and pH‐responsive delivery system based on block‐copolymer‐capped mesoporous silica nanoparticles (MSNs) is presented. A poly[2‐(diethylamino)ethyl methacrylate)] (PDEAEMA)‐b‐poly(N‐isopropyl acrylamide) (PNIPAM) shell on MSNs was obtained through the surface‐initiated atom transfer radical polymerization. The block copolymer PDEAEMA‐b‐PNIPAM showed both temperature‐ and pH‐responsive properties. The release of the loaded model molecules from PDEAEMA‐b‐PNIPAM‐coated MSNs could be controlled by changes in the temperature or pH value of the medium. The as‐desired drug‐delivery carrier may be applied to biological systems in the future. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42395.     

Synthesis and characterization of elastoplastic poly(styrene‐co‐ethylene) using novel mono(η5‐cyclopentadienyl) titanium and modified methylaluminoxane catalysts

Elastoplastic poly(styrene‐co‐ethylene) with high molecular weight was synthesized using novel mono(η⁵‐pentamethylcyclopentadienyl)tribenzyloxy titanium [Cp*Ti(OBz)₃] complex activated with four types of modified methylaluminoxanes (mMAO) containing different amounts of residual trimethylaluminum (TMA). The ideal mMAO, used as a cocatalyst for the copolymerization of styrene with ethylene, contains TMA approaching to 17.8 wt %. The oxidation states of the titanium‐active species in different Cp*Ti(OBz)₃/mMAO catalytic systems were determined by the redox titration method. The results show that both active species may exist in the current system, where one [Ti(IV)] gives a copolymer of styrene and ethylene, and the second one [Ti(III)] only produces syndiotactic polystyrene (sPS). Catalytic activity, compositions of copolymerization products, styrene incorporation, and copolymer microstructure depend on copolymerization conditions, including polymerization temperature, Al/Ti, molar ratio, and comonomers feed ratio. The copolymerization products were fractionated by successive solvent extractions with boiling butanone and tetrahydrofuran (THF). The copolymer, chiefly existing in THF‐soluble fractions, was confirmed by ¹³C‐NMR, GPC, DSC, and WAXD to be an elastoplastic copolymer with a single glass transition temperature. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1851–1857, 1999     

Synthesis and characterization of poly(p‐phenylene)‐graft‐poly(ε‐caprolactone) copolymers by combined ring‐opening polymerization and cross‐coupling processes

2,5‐Dibromo‐1,4‐(dihydroxymethyl)benzene was used as initiator in ring‐opening polymerization of ε‐caprolactone in the presence of stannous octoate (Sn(Oct)₂) catalyst. The resulting poly(ε‐caprolactone) (PCL) macromonomer, with a central 2,5‐dibromo‐1,4‐diphenylene group, was used in combination with 1,4‐dibromo‐2,5‐dimethylbenzene for a Suzuki coupling in the presence of Pd(PPh₃)₄ as catalyst or using the system NiCl₂/bpy/PPh₃/Zn for a Yamamoto‐type polymerization. The poly(p‐phenylenes) (PPP) obtained, with PCL side chains, have solubility properties similar to those of the starting macromonomer, ie soluble in common organic solvents at room temperature. The new polymers were characterized by ¹H and ¹³C NMR and UV spectroscopy and also by GPC measurements. The thermal behaviour of the precursor PCL macromonomer and the final poly(p‐phenylene)‐graft‐poly(ε‐caprolactone) copolymers were investigated by thermogravimetric analysis and differential scanning calorimetry analyses and compared. Copyright © 2004 Society of Chemical Industry     

Synthesis of PMMA‐PTHF‐PMMA and PMMA‐PTHF‐PST linear and star block copolymers

Combination of cationic, redox free radical, and thermal free radical polymerizations was performed to obtain linear and star polytetramethylene oxide (poly‐THF)‐polymethyl methacrylate (PMMA)/polystyrene (PSt) multiblock copolymers. Cationic polymerization of THF was initiated by the mixture of AgSbF₆ and bis(4,4′ bromo‐methyl benzoyl) peroxide (BBP) or bis (3,5,3′,5′ dibromomethyl benzoyl) peroxide (BDBP) at 20°C to obtain linear and star poly‐THF initiators with M_w varying from 7,500 to 59,000 Da. Poly‐THF samples with hydroxyl ends were used in the methyl methacrylate (MMA) polymerization in the presence of Ce(IV) salt at 40°C to obtain poly(THF‐b‐MMA) block copolymers containing the peroxide group in the middle. Poly(MMA‐b‐THF) linear and star block copolymers having the peroxide group in the chain were used in the polymerization of methyl methacrylate (MMA) and styrene (St) at 80°C to obtain PMMA‐b‐PTHF‐b‐PMMA and PMMA‐b‐PTHF‐b‐PSt linear and star multiblock copolymers. Polymers obtained were characterizated by GPC, FT‐IR, DSC, TGA, ¹H‐NMR, and ¹³C‐NMR techniques and the fractional precipitation method. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 219–226, 2004     

Synthesis and characterization of graft copolymers of syndiotactic polystyrene with polybutadiene and 4‐methylstyrene

The basic method for synthesizing syndiotactic polystyrene‐g‐polybutadiene graft copolymers was investigated. First, the syndiotactic polystyrene copolymer, poly(styrene‐co‐4‐methylstyrene), was prepared by the copolymerization of styrene and 4‐methylstyrene monomer with a trichloro(pentamethyl cyclopentadienyl) titanium(IV)/modified methylaluminoxane system as a metallocene catalyst at 50°C. Then, the polymerization proceeded in an argon atmosphere at the ambient pressure, and after purification by extraction, the copolymer structure was confirmed with ¹H‐NMR. Lastly, the copolymer was grafted with polybutadiene (a ready‐made commercialized unsaturated elastomer) by anionic grafting reactions with a metallation reagent. In this step, poly(styrene‐co‐4‐methylstyrene) was deprotonated at the methyl group of 4‐methylstyrene by butyl lithium and further reacted with polybutadiene to graft polybutadiene onto the deprotonated methyl of the poly(styrene‐co‐4‐methylstyrene) backbone. After purification of the graft copolymer by Soxhlet extraction, the grafting reaction copolymer structure was confirmed with ¹H‐NMR. These graft copolymers showed high melting temperatures (240–250°C) and were different from normal anionic styrene–butadiene copolymers because of the presence of crystalline syndiotactic polystyrene segments. Usually, highly syndiotactic polystyrene has a glass‐transition temperature of 100°C and behaves like a glassy polymer (possessing brittle mechanical properties) at room temperature. Thus, the graft copolymer can be used as a compatibilizer in syndiotactic polystyrene blends to modify the mechanical properties to compensate for the glassy properties of pure syndiotactic polystyrene at room temperature. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Controlled ring‐opening polymerization of ε‐caprolactone initiated by in situ formed yttrium trisalicylaldimine complexes,and their study by density functional theory

A series of yttrium trisalicylaldimine complexes formed in situ by the reaction of trialkyl complex [Y(CH₂SiMe₃)₃(THF)₂] (THF is tetrahydrofuran) with three equivalent salicylaldimines were used as initiators for the ring‐opening polymerization of ε‐caprolactone. Electronic and steric effects of the salicylaldimine ligand played important roles on the catalytic properties of the yttrium complexes. The yttrium trisalicylaldimine complex Y( L7 )₃ ( L7 = (S)‐2,4‐di‐tert‐butyl‐6‐[(1‐phenylethylimino)methyl]phenol) most effectively initiated controlled ring‐opening polymerization of ε‐caprolactone to prepare poly(ε‐caprolactone)s with high molecular weights and moderate molecular weight distributions. Obtained by density functional theory calculations, the optimized geometries of the four different active centers with four salicylaldimine ligands explained the experimental results. Copyright © 2011 Society of Chemical Industry     

Synthesis and characterization of N‐ and O‐alkylated poly[aniline‐co‐N‐(2‐hydroxyethyl) aniline]

Poly[aniline‐co‐N‐(2‐hydroxyethyl) aniline] was synthesized in an aqueous hydrochloric acid medium with a determined feed ratio by chemical oxidative polymerization. This polymer was used as a functional conducting polymer intermediate because of its side‐group reactivity. To synthesize the alkyl‐substituted copolymer, the initial copolymer was reacted with NaH to obtain the N‐ and O‐anionic copolymer after the reaction with octadecyl bromide to prepare the octadecyl‐substituted polymer. The microstructure of the obtained polymers was characterized by Fourier transform infrared spectroscopy, ¹H‐NMR, and X‐ray diffraction. The thermal behavior of the polymers was investigated by thermogravimetric analysis and differential scanning calorimetry. The morphology of obtained copolymers was studied by scanning electron microscopy. The cyclic voltammetry investigation showed the electroactivity of poly [aniline‐co‐N‐(2‐hydroxyethyl) aniline] and N and O‐alkylated poly[aniline‐co‐N‐(2‐hydroxyethyl) aniline]. The conductivities of the polymers were 5 × 10^?5 S/cm for poly[aniline‐co‐N‐(2‐hydroxyethyl) aniline] and 5 ×10^?7 S/cm for the octadecyl‐substituted copolymer. The conductivity measurements were performed with a four‐point probe method. The solubility of the initial copolymer in common organic solvents such as N‐methyl‐2‐pyrrolidone and dimethylformamide was greater than polyaniline. The alkylated copolymer was mainly soluble in nonpolar solvents such as n‐hexane and cyclohexane. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012