Poly(methyl methacrylate)‐grafted cellulose nanocrystals: One‐step synthesis,nanocomposite preparation,and characterization

Cellulose nanocrystals (CNCs) are ideal reinforcing agents for polymer nanocomposites because they are lightweight and nano‐sized with a large aspect ratio and high elastic modulus. To overcome the poor compatibility of hydrophilic CNCs in non‐polar composite matrices, we grafted poly(methyl methacrylate) (PMMA) from the surface of CNCs using an aqueous, one‐pot, free radical polymerization method with ceric ammonium nitrate as the initiator. The hybrid nanoparticles were characterized by CP/MAS NMR, X‐ray photoelectron spectroscopy, infrared spectroscopy, contact angle, thermogravimetric analysis, X‐ray diffraction, and atomic force microscopy. Spectroscopy demonstrates that 0.11 g/g (11 wt %) PMMA is grafted from the CNC surface, giving PMMA‐g‐CNCs, which are similar in size and crystallinity to unmodified CNCs but have an onset of thermal degradation 45 °C lower. Nanocomposites were prepared by compounding unmodified CNCs and PMMA‐g‐CNCs (0.0025–0.02 g/g (0.25–2 wt %) loading) with PMMA using melt mixing and wet ball milling. CNCs improved the performance of melt‐mixed nanocomposites at 0.02 g/g (2 wt %) loading compared to the PMMA control, while lower loadings of CNCs and all loadings of PMMA‐g‐CNCs did not. The difference in Young's modulus between unmodified CNC and polymer‐grafted CNC composites was generally insignificant. Overall, ball‐milled composites had inferior mechanical and rheological properties compared to melt‐mixed composites. Scanning electron microscopy showed aggregation in the samples with CNCs, but more pronounced aggregation with PMMA‐g‐CNCs. Despite improving interfacial compatibility between the nanoparticles and the matrix, the effect of PMMA‐g‐CNC aggregation and decreased thermal stability dominated the composite performance.     

Melt processing of polyamide 12 and cellulose nanocrystals nanocomposites

The fabrication of nanocomposites of polyamide 12 (PA12) and cellulose nanocrystals (CNCs) isolated from cotton and tunicates is reported. Through a comparative study that involved solution‐cast (SC) and melt‐processed materials, it was shown that PA12/CNC nanocomposites can be prepared in a process that appears to be readily scalable to an industrial level. The results demonstrate that CNCs isolated from the biomass by phosphoric acid hydrolysis display both a sufficiently high thermal stability to permit melt processing with PA12, and a high compatibility with this polymer to allow the formation of nanocomposites in which the CNCs are well dispersed. Thus, PA12/CNC nanocomposites prepared by melt‐mixing the two components in a co‐rotating roller blade mixer and subsequent compression molding display mechanical properties that are comparable to those of SC reference materials. Young's modulus and maximum stress could be doubled in comparison to the neat PA12 by introduction of 10% (CNCs from tunicates) or 15% w/w (CNCs from cotton) CNCs. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42752.     

Green esterification: A new approach to improve thermal and mechanical properties of poly(lactic acid) composites reinforced by cellulose nanocrystals

Cellulose nanocrystal (CNCs)‐reinforced poly(lactic acid) (PLA) nanocomposites were prepared using twin screw extrusion followed by injection molding. Masterbatch approach was used to achieve more efficient dispersion of CNCs in PLA matrix. Modified CNCs (b‐CNCs) were prepared using benzoic acid as a nontoxic material through a green esterification method in a solvent‐free technique. Transmission electron microscopy images did not exhibit significant differences in the structure of b‐CNCs as compared with unmodified CNCs. However, a reduction of 6.6–15.5% in the aspect ratio of b‐CNCs was observed. The fracture surface of PLA‐b‐CNCs nanocomposites exhibited rough and irregular pattern which confirmed the need of more energy for fracture. Pristine CNCs showed a decrease in the thermal stability of nanocomposites, however, b‐CNCs nanocomposites exhibited higher thermal stability than pure PLA. The average storage modulus was improved by 38 and 48% by addition of CNCs and b‐CNCs in PLA, respectively. The incorporation of b‐CNCs increased Young's modulus, ultimate tensile stress, elongation at break, and impact strength by 27.02, 10.90, 4.20, and 32.77%, respectively, however, CNCs nanocomposites exhibited a slight decrease in ultimate strength and elongation at break. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46468.     

Nanocomposites of poly(propylene carbonate) reinforced with cellulose nanocrystals via sol‐gel process

Cellulose nanocrystals (CNCs) organogels were first produced from aqueous dispersion through solvent exchange of CNCs to acetone via a simple sol‐gel process. After mixing the organogels with poly(propylene carbonate) (PPC) in dimethylformamide followed by solution casting, green nanocomposites were obtained with CNCs well dispersed in PPC polymer matrix which was confirmed by scanning electron microscopy observations. Differential scanning calorimeter analysis revealed that glass transition temperature of the nanocomposites was slightly increased from 34.0 to 37.4°C. Tensile tests indicated that both yield strength and Young's modulus of CNCs/PPC nanocomposites were doubled by adding 10 wt % CNCs. However, poor thermal stability of PPC occurred after incorporating with CNCs due to the thermo‐sensitive sulfate groups located on the surface of CNCs. Furthermore, PPC became more hydrophilic because of the inclusion of CNCs according to the water contact angle measurement. The enhanced mechanical and hydrophilic properties, coupled with the inherent superior biocompatibility and degradability, offered CNCs/PPC composites potential application in biomedical fields. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40832.     

Cellulose nanocrystal‐based poly(butylene adipate‐co‐terephthalate) nanocomposites covered with antimicrobial silver thin films

In this study, we reported the preparation and prospective application of the nanocomposites of poly(butylene adipate‐co‐terephthalate) (PBAT) reinforced with cellulose nanocrystals (CNCs). CNCs were isolated from bleached sugarcane bagasse by acid hydrolysis and functionalized with adipic acid. Nanocomposites were prepared with different concentration of CNCs (0.8, 1.5, and 2.3 wt% CNC) by solution‐casting method and then were covered with silver thin film by magnetron sputtering. The results showed that the surface modification increased the degree of crystallinity of nanocrystals from 51% to 56%, decreasing their length and diameter. Moreover, AFM‐IR spectroscopy revealed that the modified CNCs were covered by adipic acid molecules, improving the dispersion of nanocrystals in PBAT. Well‐dispersed modified CNCs acted as heterogeneous nuclei for crystallization of PBAT, and increased the storage modulus of the polymer by more than 200%. These improvements in thermal and mechanical properties of CNC‐based PBAT associated with the decrease of 56% in the Escherichia coli biofilm formation on nanocomposites (antibacterial properties) qualify the CNC/PBAT nanocomposites covered with silver thin films to be used as food packaging. POLYM. ENG. SCI., 59:E356–E365, 2019. © 2019 Society of Plastics Engineers     

Morphology and properties tuning of PLA/cellulose nanocrystals bio-nanocomposites by means of reactive functionalization and blending with PVAc

A novel method for the preparation of PLA bio-nanocomposites containing cellulose nanocrystals (CNCs) is reported. In order to enhance interfacial adhesion and dispersion of nanocrystals into PLA matrix, functionalization of PLA and CNCs by radical grafting of glycidyl methacrylate (GMA) and pre-dispersion of CNCs in poly (vinyl acetate) (PVAc) emulsion were applied. Morphologies, thermal and mechanical properties of nanocomposites for CNCs content of 1–6 wt.% were examined. Addition of functionalized components (PLA-GMA, CNC-GMA) and/or PVAc dispersed CNCs both improved the phase distribution of nanofiller and tensile properties, compared to the binary PLA/CNC nanocomposites. Thermal analyses demonstrated that glass transition, melting temperature and crystallinity of PLA were affected by the PVAc amount. Nanocomposites with PVAc dispersed CNCs exhibited higher thermal resistance than other composites. The filler effectiveness (CFE) was evaluated for all samples on the basis of storage modulus values: CNC-GMA and PVAc dispersed CNCs (3 wt. %) resulted the most effective fillers.     

Cellulose acetate ultrafiltration membranes reinforced by cellulose nanocrystals: Preparation and characterization

Cellulose nanocrystals (CNCs) were used as a sustainable additive to improve the hydrophilicity, permeability, antifouling, and mechanical properties of blend membranes. Different CNC loadings (0–1.2 wt %) in cellulose acetate (CA) membranes were studied. The blend membranes were prepared by a phase‐inversion process, and their chemical structure and morphological properties were characterized by attenuated total reflectance–Fourier transform infrared spectroscopy, scanning electron microscopy, porosity, and mean pore size and contact angle measurement. The blend membranes became more porous and more interconnected after the addition of CNCs. The thickness of the top layer decreased and a few large holes in the porous substrate appeared with increasing CNC loading. In comparison with the pure CA membranes, the pure water flux of the blend membranes increased with increasing CNC loading. It reaches a maximum value of 76 L m^?2 h^?1 when the CNC loading was 0.5 wt %. The antifouling properties of the CA membrane were significantly improved after the addition of CNCs, and the flux recovery ratio value increased to 68% with the addition of 0.5 wt % CNCs. In comparison with that of the pure CA membranes, the tensile strength of the composite membranes increased by 47%. This study demonstrated the importance of using sustainable CNCs to achieve great improvements in the physical and chemical performance of CA ultrafiltration membranes and provided an efficient method for preparing high‐performance membranes. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43946.     

In situ dispersion and polymerization of polyethylene cellulose nanocrystal-based nanocomposites

This study describes a novel method of forming a nanocomposite comprising cellulose nanocrystals (CNCs) as the reinforcing filler and a high-density polyethylene (PE) matrix. The method involves covalent attachment of a metallocene catalyst, 1,1′-bis(bromodimethylsilyl)zirconocene dibromide 1 , to the hydroxyl-rich surfaces of the CNCs and subsequent slurry polymerization with excess alumoxane (MMAO-12) as the cocatalyst. Polymerization proceeds with activities reaching 500 kg mol⁻¹ atm⁻¹ h⁻¹, while the CNCs are simultaneously dispersed to afford robust, well-dispersed nanocomposites. Films of these composites (about 7-vol % CNC) showed excellent dispersal of the filler (optically translucent; no CNC aggregation observed by atomic force microscopy). The composites (about 7-vol % CNC) also revealed an increase in Young's modulus (10–100%) and comparable yield strength relative to commercially produced PEs. The experimental simplicity of this approach suggests that our method could be scaled beyond the present laboratory scale and extended to reinforce other polyolefin grades. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48500.     

Nano‐sio2‐reinforced ultraviolet‐curing materials for three‐dimensional printing

As an additive manufacturing technology, ultraviolet (UV)‐curing three‐dimensional printing, which requires the use of a photocurable resin, is increasingly being used to produce customized end‐user parts of many complex shapes. In this study, to improve the strength and ductility of printing materials, nano‐SiO₂‐reinforced photocurable resins were prepared by a planetary ball mill; then, the morphology, photochemistry, thermal property, and mechanical properties of the nanocomposites were investigated and characterized. Transmission electron microscopy analysis indicated that the modified nano‐SiO₂ was well dispersed in the photocurable resin. The glass‐transition temperature increased from 67.2°C for the unfilled resin to 71.7 and 80.1°C for nanocomposites with nano‐SiO₂ contents of 0.3 and 0.7 wt %, respectively. The tensile strength and impact strength were increased by 46.7 and 165.3% for nanocomposites with 0.3 wt % nano‐SiO₂. The flexural modulus of the nanocomposites increased from 1.7 to 8.0 GPa when 0.7 wt % nano‐SiO₂ was added to the photocurable resin; this appeared to originate from the relatively high level of dispersion and the intimate combination of the nano‐SiO₂ with the matrix. The investigation of the physical and chemical properties of such UV‐curing materials showed that the low filler concentration (<1 wt %) of nano‐SiO₂ did not affect the processability of the nanocomposites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42307.     

Properties and degradation behavior of surface functionalized MWCNT/poly(L‐lactide‐co‐ε‐caprolactone) biodegradable nanocomposites

In this research, poly(L ‐lactide‐co‐ε‐caprolactone) (PLACL) reinforced with well‐dispersed multiwalled carbon nanotubes (MWCNTs) nanocomposites were prepared by oxidization and functionalization of the MWCNT surfaces using oligomeric L ‐lactide (LA) and ε‐caprolactone (CL). It is found that the surface functionalization can effectively improve the dispersion and adhesion of MWCNTs in PLACL. The surface functionalization will have a significant effect on the physical, thermomechanical, and degradation properties of MWCNT/PLACL composites. The tensile modulus, yield stress, tensile strength, and elongation at break of composite increased 49%, 60%, 70%, and 94%, respectively, when the concentration of functionalized MWCNTs in composite is 2 wt %. The in vitro degradation rate of nanocomposites in phosphate buffer solution increased about 100%. The glass transition temperature (T_g) of composites was decreased when the concentration of functionalized MWCNTs is 0.5 wt %. With further increasing the concentration of functionalized MWCNTs, the T_g was increased. The degradation kinetics of nanocomposites can be engineered and functionalized by varying the contents of pristine or functionalized MWCNTs. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Cellulose Nanocrystals/ZnO as a Bifunctional Reinforcing Nanocomposite for Poly(vinyl alcohol)/Chitosan Blend Films: Fabrication,Characterization and Properties

In this study, cellulose nanocrystals/zinc oxide (CNCs/ZnO) nanocomposites were dispersed as bifunctional nano-sized fillers into poly(vinyl alcohol) (PVA) and chitosan (Cs) blend by a solvent casting method to prepare PVA/Cs/CNCs/ZnO bio-nanocomposites films. The morphology, thermal, mechanical and UV-vis absorption properties, as well antimicrobial effects of the bio-nanocomposite films were investigated. It demonstrated that CNCs/ZnO were compatible with PVA/Cs and dispersed homogeneously in the polymer blend matrix. CNCs/ZnO improved tensile strength and modulus of PVA/Cs significantly. Tensile strength and modulus of bio-nanocomposite films increased from 55.0 to 153.2 MPa and from 395 to 932 MPa, respectively with increasing nano-sized filler amount from 0 to 5.0 wt %. The thermal stability of PVA/Cs was also enhanced at 1.0 wt % CNCs/ZnO loading. UV light can be efficiently absorbed by incorporating ZnO nanoparticles into a PVA/Cs matrix, signifying that these bio-nanocomposite films show good UV-shielding effects. Moreover, the biocomposites films showed antibacterial activity toward the bacterial species Salmonella choleraesuis and Staphylococcus aureus. The improved physical properties obtained by incorporating CNCs/ZnO can be useful in variety uses.     

Thermally activated shape memory behavior of melt‐mixed polyurethane/cellulose nanocrystal composites

Building blocks made from renewable sources attract increasing attention for the design of new polymer systems. Recently, in this particular context, cellulose nanocrystals (CNCs) have gained great interest in both academic research and industry, mainly on account of their ability to reinforce range of polymer matrices and afford nanocomposites with attractive mechanical properties. The limited thermal stability of conventionally produced cellulose nanocrystals (CNCs) has, however, so far limited the range of polymers that could be used as basis for melt‐processed CNC nanocomposites. We herein show that a commercially accessible nanocrystal source, a particular grade of microcrystalline cellulose (MCC), can easily be converted into thermally stable CNCs by ultrasonication in phosphoric acid. A scalable melt‐mixing process was used to produce nanocomposites of these CNCs with a thermoplastic polyurethane (TPU) elastomer. A significant improvement of the room temperature storage modulus from 40 MPa (neat polymer) to 120 MPa (10% w/w CNC) was observed. The introduction of CNCs not only increased the stiffness of the polymer matrix, but also improved the shape memory properties of the nanocomposite. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45033.     

Poly(ɛ‐caprolactone) nanocomposites with layered double hydroxides modified by in situ grafting polymerization: Structure characterization and barrier properties

The synthesis of multimetallic layered double hydroxides‐g ‐poly(?‐caprolactone) (LDHs‐g ‐PCL) was explored by in situ ring‐opening polymerization, considering layered clay's improvement on barrier properties in polymer films. LDHs/PCL nanocomposites were prepared by blending LDHs‐g ‐PCL and pure PCL via solution casting method. With incorporation of as low as 0.2 wt % of LDHs, LDHs/PCL nanocomposites exhibited excellent mechanical performance with tensile strength and elongation at break over 45 MPa and 837%, respectively. Compared with pure PCL, the O₂ permeability of LDHs/PCL nanocomposites decreased by nearly 78% as LDHs content increased up to 1 wt %. It was revealed that the key parameter to improve the barrier properties is not only the high aspect ratio of layered clays but also the specific interactions that they develop in the polymers matrix. Due to the merits of its biodegradation and physical properties, LDHs/PCL nanocomposites could be potential materials applied in packaging industry widely. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45320.     

Preparation and characterization of polybutylene‐succinate/poly(ethylene‐glycol)/cellulose nanocrystals ternary composites

Ternary composites were prepared by twin screw extrusion from polybutylene‐succinate (PBS), poly(ethylene‐glycol) (PEG), and cellulose nanocrystals (CNC). The aim of the work is to improve the physical–mechanical properties of PBS by the addition of CNC. A PEG/CNC masterbatch was prepared in order to achieve a good dispersion of hydrophilic CNC in the hydrophobic PBS. The influence of the nanoparticle content on the polymer properties was studied. Regarding the thermal properties fractioned crystallization phenomena of PEG was observed during cooling from the melt. No significant nucleating effect of the nanocellulose was observed. The material containing 4 wt % of CNC showed the best mechanical performance among the nanocomposites studied due to the combination of high modulus and elongation at break with a low detrimental in strength compared with the PBS/PEG blend. Moreover, no nanocellulose agglomerations were observed in its FESEM micrograph. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43302.     

Preparation,characterization, and properties of modified barium sulfate nanoparticles/polyethylene nanocomposites as T‐shaped copper intrauterine devices

To improve the mechanical properties and shelf‐life of barium sulfate nanoparticles (BaSO₄‐NPs)/polyethylene (PE) composites, which are used as the scaffold of T‐shaped copper intrauterine devices (Cu‐IUDs) in the clinic, an Al coupling agent was used to modify BaSO₄‐NPs. The influence of the Al coupling agent on the microstructures, properties, and shelf‐life of the nanocomposites were investigated. The results showed that: (1) a chemical reaction occurred between the Al coupling agent and the hydroxyl groups adsorbed by BaSO₄‐NPs. (2) BaSO₄‐NPs modified by the Al coupling agent dispersed in the PE matrix were much better than unmodified NPs. The interface bonding between modified NPs and the PE matrix was better than unmodified NPs. (3) the maximum tensile strength of nanocomposites containing modified NPs was 11.87 MPa, flexural strength was 6.61 MPa, and the elongation rate was 66.78%. (4) After an accelerated aging experiment, the tensile strength of the nanocomposites only decreased 5–15%. All of these results indicate that m‐BaSO₄‐NPs/PE nanocomposites are more clinically useful than unmodified nanocomposites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40393.     

Synthesis and properties of polypropylene/layered double hydroxide nanocomposites with different LDHs particle sizes

In order to investigate whether the particle sizes of inorganic additives in polymer have an influence on the flame‐retardant and other properties of the polymer, five types of Mg₃Al–CO₃ layered double hydroxide (LDHs) with particle diameters of 80–100, 200–350, 500–550, 550–600, and 700–900 nm were synthesized using a hydrothermal method. The obtained Mg₃Al–CO₃ LDHs were treated using the aqueous miscible organic solvent treatment method to give highly dispersed platelets in Polypropylene (PP). The thermal stability, flame retardancy, and mechanical properties of the PP/AMO–LDH nanocomposites were investigated systematically. The results showed that the thermal stability and flame retardancy of PP could be improved after incorporating AMO–LDHs. The temperature at 50% weight loss (T_0.5) of PP/LDH (700–900 nm) nanocomposites with a LDH loading of 15 wt % was increased by 57 °C. When the LDHs loading was 40 wt %, the peak heat release rate (PHRR) of the PP/LDH nanocomposites with small LDHs particle sizes (<350 nm) was decreased by ca. 58%. The limiting oxygen index was increased by 5% for PP/LDH (80–100 nm) nanocomposites. The response surface regression results also indicated that both LDH particle size and loading have influence on PHRR, heat release capacity, tensile strength, and elongation at break. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46204.     

Unsaturated polyester/montmorillonite nanocomposites with improved mechanical and thermal properties fabricated by in situ polymerization

Although organically modified montmorillonite (OMMT) has been incorporated into unsaturated polyester (UP) resin to enhance properties, the aggregation often leads to defects which directly affect the properties of nanocomposites. In this work, OMMT slurry modified by a new allyl surfactant with carbon–carbon double bond, hexadecyl allyl dimethyl ammonium chloride (C₁₆‐DMAAC), was employed to prepare nanocomposites by in situ polymerization. The results illustrated that the existence of OMMT slurry helped monomers enter the OMMT galleries, leading to well‐dispersed OMMT in the UP matrix. The mechanical properties and thermal properties of OMMT nanocomposites were improved. With OMMT loading of 5 wt %, the tensile strength and flexural strength can be improved by 22% and 38%, respectively. Meanwhile, the onset thermal decomposition temperature (T_–10) value was ameliorated from 310.6 °C to 330.6 °C. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45251.     

Effect of processing techniques and residual solvent on the thermal/mechanical properties of epoxy-cellulose nanocrystal nanocomposites

Epoxy nanocomposites reinforced with 0–5 wt% cellulose nanocrystal (CNC) were fabricated by solution casting method. The CNCs were first dispersed in the hardener together with a co-solvent and subsequently mixed with epoxy monomer using two different protocols: bulk mixing and dropwise mixing. The dropwise mixing resulted in more homogeneously-dispersed CNCs and provided better mechanical properties, particularly higher tensile strength, tensile modulus, and work of fracture with increasing CNC content. Investigation of various CNC/hardener mixtures with different solvent content showed that the residual solvent in the composite mixture had an impact on the curing behavior of the nanocomposite epoxy and may have lowered its crosslinking density, leading to T_g depression. However, the presence of the solvent was shown to be essential for the preparation of a well-dispersed CNC phase in the hardener solution, and to form homogenous composite mixtures. Our results show that the reinforcement effect due to higher CNC concentration is more significant than the solvent effect in the hardener system and shows greater improvement in mechanical properties. The CNC component reversed the solvent plasticizing effect through its superior mechanical reinforcing effects, and the dropwise mixing process led to better dispersion compared with the bulk mixing process.     

Mechanical and thermal properties of waterborne epoxy composites containing cellulose nanocrystals

Cellulose nanocrystals (CNCs) are reinforcing fillers of emerging interest for polymers due to their high modulus and potential for sustainable production. In this study, CNC-based composites with a waterborne epoxy resin matrix were prepared and characterized to determine morphology, water content, and thermal and mechanical properties. While some CNC aggregation was observed, the glass transition temperature (T_g) and modulus for the composites increased with increasing CNC content. Relative to neat epoxy, at 15 wt.% CNC the storage modulus increased by 100%, the T_g increased from 66.5 °C to 75.5 °C, and tensile strength increased from 40 MPa to 60 MPa, suggesting good adhesion between epoxy and CNC surfaces exposed to the matrix. Additionally, no additional water content resulting from CNC addition were observed. These results provide evidence that CNCs can improve thermomechanical performance of waterborne epoxy polymers and that they are promising as reinforcing fillers in structural materials and coatings.     

Ultrahigh molecular weight polyethylene/polypropylene/organo‐montmorillonite nanocomposites: Phase morphology,rheological, and mechanical properties

Phase morphology, rheological, and mechanical properties of ultrahigh molecular weight polyethylene (UHMWPE)/PP/organo‐montmorillonite nanocomposites were investigated in this work. The results of TEM and XRD indicated that the organo‐montmorillonite PMM prepared with the complex intercalator [2‐methacryloyloxyethyldodecyldimethylammonium bromide/poly(ethylene glycol)] were exfoliated and dispersed into UHMWPE matrix, and the synergistic effect of the complex intercalator on the exfoliation and intercalation for montmorillonite occurred. Besides, the presence of PMM in UHMWPE matrix was found able to lead to a significant reduction of melt viscosity and enhancement in tensile strength and elongation at break of UHMWPE, except that izod‐notched impact strength was without much obvious change. The dispersed PMM particles exhibited a comparatively large two‐dimensional aspect ratio (L_clay/d_clay = 35.5), which played an important role in determining the enhancement of mechanical properties of UHMWPE nanocomposites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007