Rheology,crystallization behaviors,and thermal stabilities of poly(butylene succinate)/pristine multiwalled carbon nanotube composites obtained by melt compounding

Poly(butylene succinate) (PBS)/pristine raw multiwalled carbon nanotube (MWCNT) composites were prepared in this work via simple melt compounding. Morphological observations indicated that the MWCNTs were well dispersed in the PBS matrix. Moreover, the incorporation of MWCNTs did not affect the crystal form of PBS as measured by wide‐angle X‐ray diffraction. The rheology, crystallization behaviors, and thermal stabilities of PBS/MWCNT composites were studied in detail. Compared with neat PBS, the incorporation of MWCNTs into the matrix led to higher complex viscosities (|η*|), storage modulus (G′), loss modulus (G″), shear thinning behaviors, and lower damping factor (tan δ) at low frequency range, and shifted the PBS/MWCNT composites from liquid‐like to solid‐like, which affected the crystallization behaviors and thermal stabilities of PBS. The presence of a very small quantity of MWCNTs had a significant heterogeneous‐nucleation effect on the crystallization of PBS, resulting in the enhancement of crystallization temperature, i.e., with the addition of 0.5 wt % MWCNTs, the values of T_c of PBS/MWCNT composites could attain to 90°C, about 6°C higher than that of neat PBS, whereas the values of T_c increased slightly with further increasing the MWCNTs content. The thermogravimetric analysis illustrated that the thermal stability of PBS was improved with the addition of MWCNTs compared with that of neat PBS. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of compatibilizer on morphology,thermal, and rheological properties of polypropylene/functionalized multi‐walled carbon nanotubes composite

Multi‐walled carbon nanotubes (MWCNTs) filled polypropylene (PP) composites were prepared by a corotating intermeshing twin screw extruder. To improve the dispersion of MWCNTs, the surface of MWCNT was modified with 1,10‐diaminodecane, and maleic anhydride grafted polypropylene (MA‐g‐PP) was used as a compatibilizer. Micrographs of well dispersed functionalized MWCNTs (diamine‐MWCNT) were observed due to the reaction between MA‐g‐PP and diamine‐MWCNT in PP/MA‐g‐PP/diamine‐MWCNTs composites. The different behaviors in crystallization and melting temperatures of PP/MA‐g‐PP/diamine‐MWCNTs composite were observed compared to PP and PP/neat‐MWCNT. Especially, the decomposition temperature of the composite was increased by 50°C compared to PP. PP/MA‐g‐PP/diamine‐MWCNTs composite showed the highest complex viscosity. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of multiwall carbon nanotubes on thermomechanical and electrical properties of poly(trimethylene terephthalate)

Multiwalled carbon nanotubes (MWCNTs) were synthesized using chemical vapor deposition and poly(trimethylene terephthalate) (PTT)/MWCNT composites with varying amounts of MWCNTs were prepared by melt compounding using DSM micro‐compounder. Morphological characterization by SEM and TEM showed uniform dispersion of MWCNTs in PTT matrix upto 2% (w/w) MWCNT loading. Incorporation of MWCNTs showed no effect on percent crystallinity but affected the crystallite dimensions and increased the crystallization temperature. Dynamic mechanical characterization of composites showed an increase in storage modulus of PTT upon incorporation of MWCNTs above glass transition temperature. The electrical conductivity of PTT/MWCNT composites increased upon incorporation of MWCNTs and percolation threshold concentration was obtained at a loading of MWCNTs in the range of 1–1.5% (w/w). © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Crystallization of poly(ε-caprolactone)/MWCNT composites: A combined SAXS/WAXS,electrical and thermal conductivity study

In situ crystallization of poly(ε-caprolactone) (PCL) filled with different contents (0.2–5 wt%) of multiwalled carbon nanotubes (MWCNTs) was investigated in X-ray (SAXS/WAXS) synchrotron experiments simultaneously with thermal and electric conductivity measurements. The combined study provides information on nucleation ability of MWCNT, crystallization and melting kinetics, degree of crystallinity as well as the evolution of thermal diffusivity and electrical conductivity of PCL/MWCNT composites during isothermal and non-isothermal crystallization.     

Rheological and thermal properties of poly(ethylene oxide)/multiwall carbon nanotube composites

Poly(ethylene oxide) (PEO) based nanocomposites were prepared by the dispersion of multiwall carbon nanotubes (MWCNTs) in aqueous solution. MWCNTs were added up to 4 wt % of the PEO matrix. The dynamic viscoelastic behavior of the PEO/MWCNT nanocomposites was assessed with a strain‐controlled parallel‐plate rheometer. Prominent increases in the shear viscosity and storage modulus of the nanocomposites were found with increasing MWCNT content. Dynamic and isothermal differential scanning calorimetry studies indicated a significant decrease in the crystallization temperature as a result of the incorporation of MWCNTs; these composites can find applications as crystallizable switching components for shape‐memory polymer systems with adjustable switching temperatures. The solid‐state, direct‐current conductivity was also enhanced by the incorporation of MWCNTs. The dispersion level of the MWCNTs was investigated with scanning electron microscopy. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation, crystallization, electrical conductivity and thermal stability of syndiotactic polystyrene/carbon nanotube composites

A homogeneous dispersion of multi-walled carbon nanotubes (MWCNTs) in syndiotactic polystyrene (sPS) is obtained by a simple solution dispersion procedure. MWCNTs were dispersed in N-methyl-2-pyrrolidinone (NMP), and sPS/MWCNT composites are prepared by mixing sPS/NMP solution with MWCNT/NMP dispersion. The composite structure is characterized by scanning electron microscopy and transmission electron microscopy. The effect of MWCNTs on sPS crystallization and the composite properties are studied. The presence of MWCNTs increases the sPS crystallization temperature, broadens the crystallite size distribution and favors the formation of the thermodynamically stable β phase, whereas it has little effect on the sPS γ to α phase transition during heating. By adding only 1.0 wt.% pristine MWCNTs, the increase in the onset degradation temperature of the composite can reach 20 °C. The electrical conductivity is increased from 10^{−10∼−16} (neat sPS) to 0.135 S m⁻¹ (sPS/MWCNT composite with 3.0 wt.% MWCNT content). Our findings provide a simple and effective method for carbon nanotube dispersion in polymer matrix with dramatically increased electrical conductivity and thermal stability.     

The crystallization of polypropylene in multiwall carbon nanotube‐based composites

The crystallization process of isotactic polypropylene (iPP) was studied under both dynamic and isothermal conditions for a series of multiwall carbon nanotube (MWCNT) composites with nanotube concentrations between 0.1 and 1.0% by weight. The nucleation activity of the nanofillers was confirmed for both dynamic and isothermal crystallization, and was shown to be composition dependent. The effect of the nanofiller on the crystallization of iPP was discussed using the temperature coefficients obtained to determine the interfacial free energy and free energy of nucleation. The basal interfacial free energy decreased with respect to that of neat iPP by up to 15% for as little as 0.1% MWCNT, subsequently decreasing linearly with increasing nanotube concentration. This behavior is in line with the crystallization behavior of iPP with conventional nucleating agents. POLYM. COMPOS., 2011. © 2010 Society of Plastics Engineers     

Effect of carbon nanotube addition on structure and properties for extrudates of high-density polyethylene

We investigated the structure and properties of strands of high-density polyethylene (HDPE), containing multi-walled carbon nanotubes (MWCNTs) extruded from a capillary rheometer. Surprisingly, we found that the MWCNTs enhanced the chain orientation of HDPE, and that in the absence of MWCNTs, orientation relaxation occurred in the HDPE immediately after passing through the die. Conventional differential scanning calorimetry measurements indicated that MWCNT acts as a nucleating agent and raises the crystallization temperature 2–4 °C under quiescent condition. In the flow field, oriented MWCNTs behave like polymeric chain extended crystals “shish” and greatly accelerate the flow-induced crystallization of the HDPE “kebab.” Consequently, the modulus was significantly increased in the flow direction. These findings demonstrate that the addition of MWCNTs is an effective method of enhancing the rigidity of HDPE. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48010.     

Nonisothermal crystallization kinetics study of LDPE/MWCNT nanocomposites: Effect of aspect ratio and surface modification

In this article, the effect of aspect ratio and chemical modification of multiwall carbon nanotubes (MWCNT) on the nonisothermal crystallization kinetics of LDPE/MWCNT nanocomposites was studied. Nine different samples were prepared using different MWCNT to study both effects. The cooling rate (R) was varied in the range 2–10°C/min. In this article, the effect of CNT loading, surface modification, and aspect ratio were studied. For the same MWCNT concentration, aspect ratio and  COOH modification had weak influence on both the peak crystallization temperature and the crystallization onset temperature. However, the crystallization onset temperature was significantly affected by the amount of MWCNT. The rate parameters in the modified Avrami method and Mo method [F(T)] of analyses show a very good fit of data. The Vyazovkin and Sbirrazzuoli method of analysis, which is based on Hoffman–Lauritzen theory for secondary crystallization, was also used. Temperature dependency of activation energy was obtained for 30–75% relative crystallinity of the produced nanocomposites. Activation energy based on calculations of Hoffman‐Lauritzen theory showed a decrease with the increase in the concentration of MWCNT and crystallization temperature. A proposed model of the form E = a exp (‐bXT) which relates the activation energy, E, to relative crystallinity, X, and crystallization temperature, T, was able to fit the whole set of data. Incorporation of MWCNT in nanocomposites lowers the activation energy; hence enhances the initial crystallization process as suggested by the different methods of data analyses. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Excellent electromagnetic interference shielding and mechanical properties of high loading carbon-nanotubes/polymer composites designed using melt recirculation equipped twin-screw extruder

This paper describes for the first time a facile, scalable and commercially viable melt blending approach involving use of twin-screw extruder with melt recirculation provision, for uniform dispersion of up to 4.6 vol% multiwall carbon nanotubes (MWCNTs) within polypropylene random copolymer (PPCP). Morphological characterization of PPCP/MWCNT nanoscale composites (NCs) was done using scanning electron microscopy and transmission electron microscopy, which show good dispersion of MWCNTs in the PPCP matrix even at high loadings and confirm the formation of true NCs. The improved dispersion leads to the formation of electrically conducting three dimensional networks of MWCNTs within PPCP matrix at very low percolation threshold (∼0.19 vol%). The attainment of dc conductivity value of ∼10⁻³ S/cm, tensile strength of ∼42 MPa and good thermal stability for 4.6 vol% MWCNTs loading NC along with electromagnetic interference (EMI) shielding effectiveness (SE) value of −47 dB (>99.99% attenuation), demonstrate its potential for making light weight, mechanically strong and thermally stable EMI shields. These NCs also display specific SE value of ∼−51 dB cm³/g which is highest among unfoamed polymer NCs.     

Crystallization and phase transformation kinetics of poly(1-butene)/MWCNT nanocomposites

Poly(1-butene)/MWCNT nanocomposites were prepared by simple melt processing technique. Crystallization, crystal-to-crystal phase transformation and spherulitic morphology were studied using differential scanning calorimetry (DSC), wide angle X-ray diffraction (WAXD) and optical microscopy (OM). The non-isothermal crystallization exhibited higher values of Z_t derived from Avrami theory and lower values of F(T) obtained from Avrami-Ozawa analysis, while the isothermal crystallization revealed a significant increase in crystallization temperatures and lower crystallization half times compared to pristine PB. The observed changes in the crystallization kinetics were ascribed to the enhanced nucleation of PB in the presence of MWCNT. The nucleating activity calculated from the non-isothermal crystallization data revealed that the MWCNTs provide an active surface for the nucleation of PB. The optical micrographs exhibited significantly smaller crystallites with disordered morphology for the nanocomposites compared to the well defined spherulitic morphology for pristine PB. The rate of phase transformation from kinetically favored tetragonal to thermodynamically stable hexagonal form was noticeably enhanced as evidenced by the reduction in the half time for phase transformation from 58 h to 25 h for PB reinforced with 7% MWCNT.     

Effects of molecular weight,stereo configuration of PLA,and processing on the dispersion of multiwalled carbon nanotubes and properties of corresponding nanocomposites

Multiwalled carbon nanotubes (MWCNTs) were dispersed and distributed via a co-rotating twin-screw extruder (TSE) in high (h)- and low (l)-molecular-weight amorphous and semicrystalline polylactides (PLAs) (aPLA and scPLA, respectively). Effects of PLA molecular weight and D-lactic acid equivalents content (D-content), as well as processing parameters, were examined on the MWCNT dispersion quality in PLA. The effectiveness of the MWCNT dispersion in various PLA matrices was investigated using scanning electron microscopy (SEM) and small-amplitude oscillatory and transient shear flow rheometry in the molten state. The results showed a better dispersion of MWCNTs in the low-molecular-weight PLA grades (aPLAl and scPLAl). In addition, better MWCNT dispersion was observed in aPLA grades when processed at a higher temperature of 190°C than at 150°C. At 150°C, while MWCNT bundles in aPLAl could be broken down, a good dispersion could not be achieved in aPLAh due to the lower molecular mobility at such a temperature. The electrical conductivity of the samples was also shown to increase as the MWCNT dispersion was improved. The existence of crystallites in scPLA-based nanocomposites, however, disrupted the connectivity of the MWCNTs and decreased the final electrical conductivity. The lower molecular weight aPLAl prepared at 190°C showed the highest electrical conductivity (~10⁻⁵ S/m) at a low loading of 0.5 wt.% MWCNTs.     

Multiwalled carbon nanotubes‐based polypropylene composites: Influence of interfacial interaction on the crystallization behavior of polypropylene

Composites of polypropylene (PP) and multi‐walled carbon nanotubes (MWCNTs) were prepared via melt‐mixing utilizing Li‐salt of 6‐amino heaxanoic acid (Li‐AHA) modified MWCNTs in the presence of a compatibilizer (polypropylene‐g‐maleic anhydride; PP‐g‐MA). Improved interaction between the anhydride group of PP‐g‐MA and the amine functionality of Li‐AHA was confirmed via FTIR and Raman spectroscopic analysis. A higher glass transition temperature (T_g) of the PP phase has been observed in these composites as compared to pristine MWCNTs‐based composites. The crystallization temperature (T_c) of the PP phase was increased as a function of pristine MWCNTs concentration in PP/MWCNTs composites indicating hetero‐nucleating action of MWCNTs. However, T_c value was decreased in the presence of Li‐AHA modified MWCNTs indicating the adsorbed Li‐AHA on the MWCNTs surface. Moreover, T_c value was higher in the presence of Li‐AHA modified MWCNTs with PP‐g‐MA as compared to that of without PP‐g‐MA, suggesting the desorbed Li‐AHA from the MWCNTs surface due to melt‐interfacial reaction. Further, MWCNTs were extracted by hot vacuum filtration technique from PP/MWCNTs composites containing Li‐AHA and PP‐g‐MA. The isothermal crystallization kinetics showed a variation in crystallization behavior of the PP phase in the corresponding composites as compared to the “extracted MWCNTs.” POLYM. ENG. SCI., 57:183–196, 2017. © 2016 Society of Plastics Engineers     

Properties of aligned poly(L‐lactic acid) electrospun fibers

Poly(L‐lactic acid) (PLLA)‐aligned fibers with diameters in the nano‐ to micrometer size scale are successfully prepared using the electrospinning technique from two types of solutions, different material parameters and working conditions. The fiber quality is evaluated using scanning electron microscopy (SEM) to judge fiber diameter, diameter uniformity, orientation, and appearance of defects or beads. The smoothest fibers, most uniform in diameter and defect free, were found to be produced from 10% w/v chloroform/dimethylformamide solution using an accelerating voltage from 10–20 kV. Addition of 1.0% multiwalled carbon nanotubes (MWCNT) into the electrospinning solution decreases fiber diameter, improves diameter uniformity, and slightly increases molecular chain alignment. The fibers were cold crystallized at 120°C and compared with their as‐spun counterparts. The influences of the crystalline phase and/or MWCNT addition were examined using fiber shrinkage, temperature‐modulated calorimetry, X‐ray diffraction, and dynamic mechanical analysis. Crystallization increases the glass transition temperature, T_g, slightly, but decreases the overall fiber alignment through shrinkage‐induced buckling of the fibers when heated above T_g. MWCNT addition has little impact on T_g, but significantly increases the orientation of crystallites. MWCNT addition slightly reduces the dynamic modulus, whereas crystallization increases the modulus in both neat‐ and MWCNT‐containing fibers. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41779.     

In situ polymerization of ethylene with functionalized multiwalled carbon nanotubes using a zirconocene aluminohydride system in solution

This study reports nanocomposite synthesis based on high-density polyethylene with carbon nanotubes through in situ polymerization by coordination, and the use of an aluminohydride zirconocene/MAO system as a catalyst. Nanocomposites of linear polyethylene exhibit higher molar masses than pure high-density polyethylene synthesized under similar conditions; where multiwalled carbon nanotubes (MWCNTs) acted as nucleating agents, shifting the crystallization temperature to higher values than neat high-density polyethylene. Well-dispersed MWCNTs in the HDPE matrices of the obtained nanocomposites are observed by SEM, where most of the nanocomposites showed an improvement in their thermal stability and electric conductivity, besides it is possible to obtain nanocomposites containing up to 41 wt% of nanofiller in the polymeric matrix. The aluminohydride complex n-BuCp₂ZrH₃AlH₂, activated with MAO at Al/Zr ratios of 2000, produced homogeneous HDPE/MWCNT composites under in situ polymerization conditions, at 70°C and 2.9 bar of ethylene pressure, with minimal residual alumina in the HDPE matrix.     

Structure characterization and DC conductivity of honeycomb patterned poly(N‐vinylcarbazole)/multiwalled carbon nanotube composite film via pretreatment at high temperature

Poly(N‐vinylcarbazole) (PVK) composites containing different concentrations of multiwalled carbon nanotube (MWCNT) were synthesized through the oxidative polymerization of N‐vinylcarbazole with ferric chloride. The synthesized composites were characterized using Fourier transform infrared spectroscopy, ultraviolet‐visible spectra, and thermogravimetric analysis. A honeycomb‐patterned film was fabricated by casting the PVK–MWCNT composite solution under humid conditions. The morphology of the honeycomb‐patterned films in the PVK–MWCNT polymer composites and the dependence of its pore diameter and pore height on MWCNT concentration were analyzed using scanning electron microscopy. The honeycomb‐patterned films were treated at 150, 250, 400, and 490°C to study the arrangement of MWCNTs in the patterned films and to measure the DC conductivity depending on the calcination temperature. DC conductivity of the patterned films was increased by increasing the concentration of MWCNT in the composites and in the increased pretreatment temperature. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Effects of multiwall carbon nanotubes on the thermal and mechanical properties of medium density polyethylene matrix nanocomposites produced by a mechanical milling method

Medium‐density polyethylene/multiwall carbon nanotube (MDPE/MWCNT) nanocomposites were produced by a mechanical milling method using a high‐energy ball mill. The MDPE and MWCNTs were added to the ball mill at a constant 20:1 weight ratio of ball/powders and milled for 10 h to obtain polyethylene matrix nanocomposites reinforced with 0.5, 1, 2.5, and 5 weight percent of MWCNTs. To clarify the role of both MWCNT content and milling time on the morphology of MDPE, some nanocomposite samples were investigated by using a scanning electron microscope. To evaluate the role of milling on the microstructure of the nanocomposites, very thin films of MDPE/MWCNTs were prepared and studied by transmission electron microscopy. Thermal behavior of these nanocomposites was investigated by using differential scanning calorimetry (DSC). Standard tensile samples were produced by compression molding. The dependence of the tensile properties of MDPE on both milling time and MWCNT content was studied by using a tensile test. The results of the microscopic evaluations showed that the milling process could be a suitable method for producing MDPE/MWCNT nanocomposites. The addition of carbon nanotubes to MDPE caused a change in its morphology at constant milling parameters. The results of the DSC tests showed that the crystallization temperature of MDPE increased as MWCNTs were added, although no dependency was observed as milling time increased. Crystallization index changed from 50 to 55% as MWCNT content increased from 0 to 5%. The results of the tensile tests showed that both the Young's modulus and the yield strength of MDPE increased as MWCNTs were added. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers     

5‐Sulfoisophthalic acid monolithium salt doped polypyrrole/multiwalled carbon nanotubes composites for EMI shielding application in X‐band (8.2–12.4 GHz)

This article describes the synthesis and characterization of highly conductive polypyrrole (PPy)/multiwalled carbon nanotube (MWCNT) composites prepared by in situ polymerization of pyrrole using 5‐sulfoisophthalic acid monolithium salt [lithio sulfoisophthalic acid (LiSiPA)] as dopant and ferric chloride as oxidant. Several samples were prepared by varying the amounts of MWCNTs ranging from 1 to 5 wt %. Scanning electron microscope and transmission electron microscope images clearly show a thick coating of PPy on surface of MWCNTs. The electrical conductivity of PPy increased with increasing amount of MWCNTs and maximum conductivity observed was 52 S/cm at a loading of 5 wt % of MWCNTs. Pure PPy prepared under similar conditions had a conductivity of 25 S/cm. Electromagnetic interference (EMI) shielding effectiveness (SE) also showed a similar trend and average EMI shielding of ?108 dB (3 mm) was observed for sample having 5 wt % MWCNT in the frequency range of 8.2–12.4 GHz (X‐band). The light weight and absorption dominated total SE of ?93 to ?108 dB of these composites indicate the usefulness of these materials for microwave shielding. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45370.     

A logistic kinetic model for isothermal and nonisothermal cure reactions of thermosetting polymers

A model describing the low‐temperature crystallization kinetics observed for thermoplastic polymers from the melt by differential scanning calorimetry (DSC) was shown to accurately predict the cooling curves as a function of time and temperature. The model was successful for treating data for several cooling rates as well as for isothermal DSC data. In this article, we extended the model to cure reactions of thermosetting polymers. The parameters representing lower and upper exotherm reference temperatures in crystallization events have a different meaning for curing events. Thus, the model was modified to account for this change of context. The new model was tested for exothermic reactions of a Hysol® FP4527 epoxy adhesive system using data from DSC ramp heating experiments at several heating rates and also from isothermal experiments. Good fits were obtained for all the varied experimental conditions. The model made use of three fitting parameters with physical significance: a lower critical temperature (T_c) an activation energy (E_b), and a reaction order (τ + 1). Additionally, to complete the kinetic fitting, the dependence of the time to reach the reaction peak maximum for isothermal cure was considered. That dependence was found to follow a more simple model which is formally equivalent to that observed in isothermal crystallization, and which makes use of two parameters related to the limits of the temperature range in which the polymerization may occur. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40670.     

Rheological property and curing behavior of poly(amide-co-imide)/multi-walled carbon nanotube composites

Poly(amide-co-imide) (PAI)/multi-walled carbon nanotube (MWCNTs) composites were prepared by using solution mixing with ultrasonication excitation in order to investigate effects of MWCNTs on rheological properties and thermal curing behavior. Steady shear viscosity of the composite showed bell shaped curves with three characteristic patterns: shear thickening, shear thinning, and Newtonian plateau behavior. Both storage modulus and complex viscosity were increased due to higher molecular interaction than that of the pure PAI resin. Especially, hydrogen peroxide treated MWCNT/PAI composites had the highest storage modulus and complex viscosity. Glass transition temperature of the PAI/MWCNT composite was increased with increasing MWCNT content and thermal curing time since the mobility of PAI molecules was reduced as more constraints were generated in PAI molecular chains. It was found that thermal curing conditions of PAI/MWCNT composites are determined by considering effects of weight fraction and surface modification of MWCNTs on internal structure and thermal properties.