Physicomechanical,optical, barrier,and WAXS studies of filled linear low‐density polyethylene films

Linear low‐density polyethylene (LLDPE) with different fillers such as silica, mica, and soy protein isolate were compounded using a single screw extruder and blown into films by a Konark blow‐film machine. The filled LLDPE films were characterized for physicomechanical and optical properties. Barrier properties such as water vapor transmission rate and oxygen transmission rate of the filled LLDPE films were also reported. Microcrystalline parameters such as crystal size (〈N〉) and lattice distortion (g in %) of the filled LLDPE films were estimated from the wide‐angle X‐ray scattering method using Hosemann's paracrystalline model. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2938–2944, 2003     

In situ biaxial stretching for the platelet formation of an ethylene–vinyl alcohol copolymer through multistage stretching extrusion and its effect on the gas‐barrier properties of polyethylene

The morphological evolution of ethylene–vinyl alcohol copolymer (EVOH) and its effect on the gas‐barrier properties of high‐density polyethylene (HDPE) were investigated. HDPE/EVOH blends were prepared through a multistage stretching extrusion, which combined an assembly of force‐assembling elements (FAEs) with an extruder. Scanning electron microscopy confirmed that with an increasing number of FAEs, the biaxial‐stretching field existing in each FAE transformed the dispersed EVOH phase into well‐defined platelets along the flowing plane. Dynamic rheological results further revealed that the formation of the platelets enlarged the interfaces between the dispersed barrier phase and the matrix; this not only led to the decline of the complex viscosity but also created more tortuous paths for the diffusion of gas molecules. Compared with that of the non‐FAE specimen blended with 25 wt % EVOH, the oxygen permeability coefficient decreased more than one order of magnitude when one FAE was applied. The structural model for permeability indicated that the enhanced barrier resulted from the increased tortuosity of the diffusion pathway, which was provided by the aligned high‐aspect‐ratio platelets. Compared with the previous biaxial‐stretching method, multistage stretching extrusion provided a simple and economical way to generate a laminar structure of the dispersed phase in the matrix phase without the application of an external stretching force. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40221.     

Viscoelastic response of multilayer polymeric films of linear low‐density polyethylene and ethylene vinyl alcohol copolymer

The viscoelastic response of multilayer polymeric films (sandwiches) of linear low‐density polyethylene (LLDPE) and ethylene vinyl alcohol (EVOH) copolymer has been experimentally analyzed. We propose an equation to predict the mechanical response of the sandwich films from the data experimentally obtained for the monomaterial films. The equation is based on the hypothesis that the layers independently contribute to the final response and that there are no interfacial effects. The predictive character of the equation permits us to conclude that the response of the sandwich does not significantly depend on the individual layer thickness but only on the volume fraction of the EVOH in the system. More important, we find a strong sensitivity of the response to the processing conditions, which we quantitatively describe. POLYM. ENG. SCI., 55:1960–1968, 2015. © 2014 Society of Plastics Engineers     

Microwave‐absorbing properties of linear low‐density polyethylene/ethylene–octene copolymer/carbonyl iron powder composites

Using linear low‐density polyethylene (LLDPE)/ethylene–octene copolymer (POE) as a polymer matrix and carbonyl iron powders (CIPs) as filler, we prepared polymer matrix composites with microwave‐absorbing properties by means of melt blending. Scanning electron microscopy and transmission electron microscopy were used to characterize the samples. The absorbing properties of the composites were measured with the arch method in the range of frequency 2.0–18.0 GHz. The results indicate that the absorbing peaks moved to low frequency as the CIP content in composites increased and that there was an appropriate CIP content in LLDPE/POE/CIP composites to achieve the best absorbing effectiveness. The electromagnetic parameters of the composites were determined with the transmission/reflection method in the range 2.6–17.8 GHz. The experimental results show that there were both dielectric loss and magnetic loss in the LLDPE/POE/CIP composites. Therefore, the microwave absorption of the LLDPE/POE/CIP composites was attributed to the combining contributions of the dielectric loss and magnetic loss. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Morphology and mechanical properties of styrene–ethylene/butylene–styrene triblock copolymer/high‐density polyethylene composites

The morphology and mechanical properties of a styrene–ethylene/butylene–styrene triblock copolymer (SEBS) incorporated with high‐density polyethylene (HDPE) particles were investigated. The impact strength and tensile strength of the SEBS matrix obviously increased after the incorporation of the HDPE particles. The microstructure of the SEBS/HDPE blends was observed with scanning electron microscopy and polar optical microscopy, which illustrated that the SEBS/HDPE blends were phase‐separation systems. Dynamic mechanical thermal analysis was also employed to characterize the interaction between SEBS and HDPE. The relationship between the morphology and mechanical properties of the SEBS/HDPE blends was discussed, and the toughening mechanism of rigid organic particles was employed to explain the improvement in the mechanical properties of the SEBS/HDPE blends. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Nonisothermal crystallization kinetics of ethylene–butene copolymer/low‐density polyethylene blends

Nonisothermal crystallization kinetics of the blends of three ethylene–butene copolymers with LDPE was studied using differential scanning calorimetry (DSC) and kinetic parameters such as the Avrami exponent and the kinetic crystallization rate (Z_c) were determined. It was found that the pure components and the blends have similar Avrami exponents, indicating the same crystallization mechanism. However, the crystallization rate of the blends was greatly influenced by LDPE. The Z_c of all the blends first increases with increasing LDPE content in the blends and reaches its maximum, then descends as the LDPE content further increases. The crystallization rate also depends on the short‐chain branching distribution (SCBD) of the ethylene–butene copolymers. The Z_c of the pure component with a broad SCBD is smaller, but its blends have a larger crystallization rate due to losing highly branched fractions after blending with LDPE. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 123–129, 2001     

Heat‐sealing properties of soy protein isolate/poly(vinyl alcohol) blend films: Effect of the heat‐sealing temperature

To promote the heat‐sealing properties of soy protein isolate (SPI) films applied in the packaging field, we mixed a synthetic polymer of poly(vinyl alcohol) (PVA) with SPI to fabricate blend films by a solution‐casting method in this study. To clarify the relationship between the heat‐sealing properties and the heat‐sealing temperature, strength, melting process, crystalline structure, and microstructure, variations of the heat‐sealing parts of the films were evaluated by means of differential scanning calorimetry, tensile testing, scanning electron microscopy, X‐ray diffraction, and Fourier transform infrared spectroscopy, respectively. The test results showed that both the PVA and glycerol contents greatly affected the melting behavior and heat of fusion of the SPI/PVA blends; these blend films had a higher melting temperature than the pure SPI films. The peel strength and tensile strength tests indicated that the long molecular chain of PVA had a main function of enhancing the mechanical properties above the melting temperature. With increasing heat‐sealing temperature, all of the mechanical properties were affected by the microstructure of the interface between the laminated films including the chain entanglement, crystallization, and recrystallization. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Development of antifungal films based on low‐density polyethylene and thyme oil for avocado packaging

Trilayer low‐density polyethylene (LDPE) films were prepared by incorporating varying concentrations of thyme oil, as the antifungal active additive for avocado packaging. A comprehensive thermal, structural, mechanical, and functional characterization of the prepared films was carried out. Thermal stability of the film reduced with the addition of thyme oil in higher concentration, whereas the degree of crystallinity increased upto 2.5 wt % thyme oil loading. The elastic modulus and elongation at break of the films decreased in presence of thyme oil. However, the incorporation of thyme oil did not change the water vapor transmission characteristics of the original film. The antifungal activity of the films was tested against Colletotrichum gloeosporioides causal organism of “anthracnose” postharvest disease in avocados. The results indicated that the films have great potential as antifungal packaging materials for avocado fruits. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43045.     

Structure and properties of flame‐sprayed poly(ethylene‐co‐vinyl alcohol) copolymer coatings

Powder coatings formed by flame spraying are being used in industrial applications. The resistance of plastics and their composite materials to chemicals, solvents, and atmospheric conditions and their high impact strength even at low service temperatures increase the importance of plastic and plastic‐based coatings. In this study, an ethylene vinyl alcohol copolymer powder was coated via flame spraying with gases of oxygen and acetylene. The bond strengths and microstructures of the coatings were determined with tensile testing, scanning electron microscopy, and Fourier transform infrared. The bond strengths of the coatings were determined according to ASTM C 633. Oxidizing, carburizing, and neutral flames were used. The bond strengths were lower for the oxidizing and carburizing coatings than for the neutral flame coatings. The results indicated that during the flame‐spraying process, the composition, gas, spraying distance, and coating thickness were important factors in the coating bond strength. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1357–1364, 2004     

Calendered linear low‐density polyethylene consolidated meat and bone meal composites

Bioplastics produced from meat and bone meal (MBM) suffer from rapid and drastic mechanical property deterioration because of their hydrophilic nature. This study investigates mechanical and water stability of composites produced from introduction of a minor component of a synthetic polyethylene as a binder phase to consolidate MBM. The milled and sieved MBM was compounded with 5–60 wt % linear low‐density polyethylene (LLDPE) and formed into composite sheets by calendering, which is an industrially relevant process. Results indicated that a minimum of 15 wt % LLDPE content was required to form a nominally continuous binder phase that allowed for good processability and environment stability of the composites. As expected, the water vapor permeability (WVP) and water absorption characteristics of the composites were intermediate between those of MBM and LLDPE. Sheets containing 15 wt % LLDPE absorbed up to 35 wt % water. Composites tested after being soaked in water showed an initial decrease in TS of about 30% for the first hour but then remained fairly unchanged in the next 72 hours, confirming their moderate environment stability. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41145.     

Performance improvement of (linear low‐density polyethylene)/poly(vinyl alcohol) blends by in situ silane crosslinking

Linear low‐density polyethylene (LLDPE)/poly(vinyl alcohol) (PVA) blends were prepared by melt mixing. LLDPE/PVA weight ratios between 90/10 and 40/60 were studied. The effects of the silane coupling agent 3‐(trimethoxysilyl)propyl methacrylate on processability, gel fraction, component interaction, compatibility, thermal stability, tensile properties, and morphology of the LLDPE/PVA blends were investigated. The results indicated that the presence of silane increased the equilibrium torque of the LLDPE/PVA blends because of crosslinking and better compatibility between LLDPE and PVA. The degree of crosslinking was quantified by gel fraction measurements, and crosslinking was confirmed by Fourier Transform Infrared Spectroscopy analysis. The melting temperature depression of PVA and LLDPE further suggested the formation of crosslinks. The thermal stability and tensile properties such as tensile strength, elongation at break, and Young's modulus of the blends also increased with the incorporation of silane. Improved compatibility between LLDPE and PVA in the blends with silane was demonstrated by the interconnected rough material observed in scanning electron microscopy images that differed from the morphology of the LLDPE/PVA blends without silane. J. VINYL ADDIT. TECHNOL., 2012. © 2012 Society of Plastics Engineers     

Correlations between processing parameters,morphology, and properties of blown films of linear low‐density polyethylene/low‐density polyethylene blends. I. Crystalline biaxial orientation by IR and mechanical properties

The change of the processing parameters of a blown film operation alters the mechanical and optical properties of the films. This work studied the influence of some of these parameters on the properties of blown films made of blends of linear low‐density polyethylene (LLDPE) and LDPE. Correlations between the crystalline biaxial orientations of these films and the mechanical properties were found. The crystalline biaxial orientation was measured by IR following the Krishnaswamy approach. The a axis of the unit cell was oriented along the machine direction (MD) at all LDPE concentrations, and it was not affected by the blow‐up ratio (BUR). In contrast, the b axis changed its orientation from orthogonal to MD to along the transverse direction (TD), and it was affected by the BUR. Finally, the c axis changed its orientation from equiplanar between the MD and TD to along the thickness of the film, and it was influenced by the BUR. The decrease of the tensile mechanical properties along the MD with the increase in the amount of LDPE in the blends was attributed to the tilting of the c axis toward the film thickness. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3161–3167, 2006     

Compatibility of low‐density polyethylene/poly(ethylene‐co‐vinyl acetate) binary blends prepared by melt mixing

The compatibility of low‐density polyethylene and poly(ethylene‐co‐vinyl acetate) containing 18 wt % vinyl acetate units (EVA‐18) was studied. For this purpose, a series of different blends containing 25, 50, or 75 wt % EVA‐18 were prepared by melt mixing with a single‐screw extruder. For each composition, three different sets of blends were prepared, which corresponded to the three different temperatures used in the metering section and the die of the extruder (140, 160, and 180°C), at a screw rotation speed of 42 rpm. Blends that contained 25 wt % EVA‐18 were also prepared through mixing at 140, 160, or 180°C but at a screw speed of 69 rpm. A study of the blends by differential scanning calorimetry showed that all the prepared blends were heterogeneous, except that containing 75 wt % EVA‐18 and prepared at 180°C. However, because of the high interfacial adhesion, a fine dispersion of the minor component in the polymer matrix was observed for all the studied blends with scanning electron microscopy. The tensile strengths and elongations at break of the blends lay between the corresponding values of the two polymers. The absence of any minimum in the mechanical properties was strong evidence that the two polymers were compatible over the whole range of composition. The thermal shrinkage of the blends at various temperatures depended mainly on the temperature and EVA‐18 content. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 841–852, 2003     

High‐performance antistatic ethylene–vinyl acetate copolymer/high‐density polyethylene composites with graphene nanoplatelets coated by polyaniline

Graphene nanoplatelets coated by polyaniline (GNP@PANI) and ethylene–vinyl acetate (EVA) copolymer–high‐density polyethylene (HDPE) were used for the first time to prepare high‐performance antistatic composites through an effective method that combined solution mixing and melt blending. GNP@PANI nanocomposites were fabricated by in situ polymerization to improve the dispersion of graphene nanoplatelets (GNPs) in the EVA–HDPE matrix and the compatibility between the GNPs and the EVA–HDPE matrix. The GNP@PANI nanocomposites and EVA were first prepared as a premix through solution mixing, and then, the premix and HDPE were prepared as highly antistatic composites through melt blending. The dispersion of the GNPs in the EVA–HDPE matrix and the compatibility between the GNPs and the EVA–HDPE matrix were confirmed by field emission scanning electron microscopy and transmission electron microscopy observations. The GNP@PANI–EVA–HDPE composites met the requirements for antistatic materials when the content of the GNP@PANI nanocomposites was 5 wt % with only about 1 wt % GNPs. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45303.     

Structure development and viscoelastic properties in silane‐crosslinked ethylene–octene copolymer

The development of structure and viscoelastic properties during silane crosslink reaction in metallocene ethylene–octene copolymer has been investigated. Using attenuated and transmission infrared spectroscopy, the concentrations of certain functional groups and change in sample thickness were monitored, giving the information on the progress of crosslink reaction. The evolution of crosslink content and viscoelastic properties was analyzed using a parallel‐plate rheometer. The results showed that crosslinking process started with the hydrolyzation of methoxy groups in the near‐surface layer, proceeding in a diffusion manner. At this stage no silanol groups could be detected, revealing that the condensation occurred promptly after hydrolyzation. The internal crosslink could not begin until there are sufficient water molecules in the surrounding. A water by‐product from the condensation reaction played an essential part in the center region. The rheological data showed a reduction in magnitude of creep compliance. As the reaction proceeded, more networks took place within an existing gel. The materials, then, acted more like elastic and exhibited an improvement in ability for recovery process. The immobilization of chain segments, due to the presence of tight network, disallowed conformations necessary for crosslink reaction and a certain amount of hydrolyzable groups and silanol groups remained after a long crosslinking process. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Influences of compatibilizers on rheology and mechanical properties of propylene random copolymer/styrene‐ethylene‐butylene‐styrene block copolymer/organic‐montmorillonite nanocomposites

Propylene random copolymer (PPR)/styrene‐ethylene‐butylene‐styrene block copolymer (SEBS)/compatibilizer/organic‐montmorillonite (OMMT) quaternary nanocomposites and PPR/compatibilizer/OMMT ternary nanocomposites were prepared via two‐stage melt blending and influences of compatibilizers, maleic anhydride (MA) grafted styrene‐ethylene‐butylene‐styrene copolymer (SEBS‐g‐MA), poly(octene‐co‐ethylene) (POE‐g‐MA), or propylene block copolymers (PPB‐g‐MA), on rheology and mechanical properties of the nanocomposites were investigated. The results of X‐ray diffraction measurement and transmission electron microscopy observation showed that OMMT layers were mainly intercalated in the nanocomposites except for the mainly exfoliated structure in the quaternary nanocomposites using POE‐g‐MA as compatibilizer. The nanocomposites exhibited pseudo‐solid like viscoelasticity in low frequencies and shear‐thinning in high shear rates. As far as OMMT dispersion was concerned, POE‐g‐MA was superior to SEBS‐g‐MA and PPB‐g‐MA, which gives rise to the highest viscosities in both the ternary and quaternary nanocomposites. The quaternary nanocomposites containing POE‐g‐MA were endowed with balanced toughness and rigidity. It was suggested that a suitable combination of compatibilizer and SEBS was an essentially important factor for adjusting the OMMT dispersion and distribution, the rheological and mechanical performances of the nanocomposites. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Oxygen permeability and the mechanical and thermal properties of (low‐density polyethylene)/poly (ethylene‐co‐vinyl acetate)/organoclay blown film nanocomposites

Various (low‐density polyethylene)/poly(ethylene‐co‐vinyl acetate) (LDPE/EVA) nanocomposites containing organoclay were prepared by one‐ and two‐step procedures through melt blending. The resultant nanocomposites were then processed via the film blowing method. From the morphological point of view, X‐ray diffraction and optical microscopy studies revealed that although a prevalent intercalated morphology was evident in the absence of EVA, a remarkable increase of organoclay interlayer spacing occurred in the EVA‐containing systems. The advantages of the addition of EVA to the LDPE/organoclay nanocomposites were confirmed in terms of oxygen barrier properties. In other words, the oxygen transmission rates of the LDPE/EVA/organoclay systems were significantly lower than that of the LDPE/organoclay sample. The LDPE/EVA/organoclay films had better mechanical properties than their counterparts lacking the EVA, a result which could be attributed to the improvement of the organoclay reinforcement efficiency in the presence of EVA. Differential scanning calorimetry and thermogravimetric analysis experiments were performed to follow the effects of the EVA and/or organoclay on the thermal properties of LDPE. Finally, the films produced from the two‐step‐procedure compound showed enhanced oxygen barrier properties and mechanical behavior as compared to the properties of the films produced via the one‐step procedure. J. VINYL ADDIT. TECHNOL., 19:132–139, 2013. © 2013 Society of Plastics Engineers     

Thermal and mechanical properties of linear low‐density polyethylene/low‐density polyethylene/wax ternary blends

The thermal and mechanical properties of uncrosslinked three‐component blends of linear low‐density polyethylene (LLDPE), low‐density polyethylene (LDPE), and a hard, paraffinic Fischer–Tropsch wax were investigated. A decrease in the total crystallinity with an increase in both LDPE and wax contents was observed. It was also observed that experimental enthalpy values of LLDPE in the blends were generally higher than the theoretically expected values, whereas in the case of LDPE the theoretically expected values were higher than the experimental values. In the presence of higher wax content there was a good correlation between experimental and theoretically expected enthalpy values. The DSC results showed changes in peak temperature of melting, as well as peak width, with changing blend composition. Most of these changes are explained in terms of the preferred cocrystallization of wax with LLDPE. Young's modulus, yield stress, and stress at break decreased with increasing LDPE content, whereas elongation at yield increased. This is in line with the decreasing crystallinity and increasing amorphous content expected with increasing LDPE content. Deviations from this behavior for samples containing 10% wax and relatively low LDPE contents are explained in terms of lower tie chain fractions. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1748–1755, 2005     

Stable superhydrophobic surface based on low‐density polyethylene/ethylene‐propylene‐diene terpolymer thermoplastic vulcanizate

Stable superhydrophobic surface based on low‐density polyethylene (LDPE)/ethylene–propylene–diene terpolymer (EPDM) thermoplastic vulcanizate (TPV) was successfully fabricated by using etched aluminum foil as template. The etched aluminum template consisted of micropores and step‐like textures, was obtained by the metallographic sandpaper sanding and the subsequent acid etching. The surface morphology and hydrophobic properties of the series molded TPV surfaces were researched by varying the weight ratio of the LDPE/EPDM TPV. The superhydrophobic LDPE/EPDM TPV surfaces exhibited the microstructures consisting of step‐like textures obtained via molding with etched aluminum template and a large number of fiber‐like structures resulted from the plastic deformation of LDPE matrix. The obtained TPV (LDPE/EPDM weight ratio = 70/30) surface exhibited the remarkable superhydrophobicity, with a contact angle of 152.0° ± 0.7° and a sliding angle of 3.1° ± 0.8°. The molded TPV surface had excellent environmental stability when the pH of water solution was in the range of 1 to 14; moreover, the surface also showed the excellent resistance to various organic solvents. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46241.     

Bioactive efficacy of low‐density polyethylene films with natural additives

Active packaging can be defined as packaging that includes additives that help to extend the shelf life of food; among the advantages of its use is the possibility to reduce the amount of additives added to the food during processing. The aim of this study was to develop, characterize, and apply active films of low‐density polyethylene, incorporating carotenoid and yerba mate extracts as active additives. Active films were obtained by extrusion and were characterized for water vapor permeability, thickness, color, and mechanical and thermal properties. The effectiveness of the films was evaluated using butter packed in the formulated films. There was a significant reduction in thickness, and mechanical, thermal, and water vapor barrier parameters of the films compared to the control. The concentration of additives directly influenced coloration and antioxidant and antimicrobial action of the films. The formulated films provided protection against oxidative action and inhibition of microbial growth. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46461.