Characterization and Tribological Investigation of Sol–Gel Titania and Doped Titania Thin Films

Titania (TiO₂) and doped TiO₂ ceramic thin films were prepared on a glass substrate by a sol–gel and dip-coating process from specially formulated sols, followed by annealing at 460°C. The morphologies of the original and worn surfaces of the films were analyzed with atomic force microscopy (AFM) and scanning electron microscopy. The chemical compositions of the obtained films were characterized by means of X-ray photoelectron spectroscopy (XPS). The tribological properties of TiO₂ and doped TiO₂ thin films sliding against Si₃N₄ ball were evaluated on a one-way reciprocating friction and wear tester. The AFM analysis shows that the morphologies of the resulting films are very different in nanoscale, which partly accounts for their tribological properties. XPS analysis reveals that the doped elements exist in different states, such as oxide and silicate, and diffusion took place between the film and the glass substrate. TiO₂ films show an excellent ability to reduce friction and resist wear. A friction coefficient as low as 0.18 and a wear life of 2280 sliding passes at 3 N were recorded. Unfortunately, all the doped TiO₂ films are inferior to the TiO₂ films in friction reduction and wear resistance, primarily because of their differences in structures and chemical compositions caused by the doped elements. The wear of the glass is characteristic of brittle fracture and severe abrasion. The wear of the TiO₂ thin film is characteristic of plastic deformation with slight abrasive and fatigue wear. The doped TiO₂ thin films show lower plasticity than the TiO₂ thin film, which leads to large cracks. The propagation of the cracks caused serious fracture and failure of the films.     

Ru-Fe/Al_2O_3氧化-还原性能探究

以Al_2O_3为载体,RuCl_3·xH_2O和FeCl_3·6H_2O为活性组分前驱体,采用吸附-沉淀法制备了Ru-Fe/Al_2O_3和Ru/Al_2O_3催化剂,以马来酸二甲酯加氢合成丁二酸二甲酯为探针反应,结合H_2-TPR和XRD表征技术,考察Fe改性Ru基催化剂的氧化-还原性能及催化活性。经氧化-还原循环处理后,催化剂Ru-Fe/Al_2O_3上马来酸二甲酯加氢活性高于Ru/Al_2O_3。XRD结果显示,经处理的Ru-Fe/Al_2O_3上未见金属Ru的特征衍射峰,而Ru/Al_2O_3上出现了金属Ru的特征衍射峰。结合H_2-TPR结果推断,Ru与Fe之间发生了相互作用,这种协同作用可以改善Ru/Al_2O_3催化剂的热稳定性。     

Effect of Al2O3 on mechanical properties of Ti3SiC2/Al2O3 composite

The effect of Al₂O₃ on mechanical properties of Ti₃SiC₂/Al₂O₃ composite fabricated by SPS was studied systematically. The results show that the hardness of the Ti₃SiC₂/Al₂O₃ composite can reach 10.28 GPa, 50% higher than that of pure Ti₃SiC₂. However, slight decrease in the other mechanical properties was observed with Al₂O₃ addition higher than 5–10 vol.%, which is believed to be due to the agglomeration of Al₂O₃ in the composite.     

Ammonium complex of niobium as a precursor for the preparation of Nb2O5/Al2O3 catalysts

Ammonium oxalate complex of niobium was investigated as an aqueous precursor for the preparation of x% Nb₂O₅/Al₂O₃ (x=5, 10, 20 and 30 wt.%) samples. Catalysts with the same Nb₂O₅ contents were also prepared from the traditional niobium oxalate/oxalic acid aqueous solution. The catalysts were characterized by X-ray diffraction (XRD), diffuse reflectance spectroscopy (DRS), temperature-programmed reduction (TPR), infrared spectroscopy of chemisorbed pyridine and X-ray photoelectron spectroscopy (XPS). A comparison with the preparation method using the niobium oxalate salt was performed. The results showed that the niobium precursor influence the species growing leading to phases with different reducibility. The XPS revealed the presence of multilayers of niobium oxide on the Nb₂O₅/Al₂O₃ samples prepared by using niobium ammonium oxalate complex, while the ones obtained from niobium oxalate led to Nb₂O₅ particles islands. The addition of niobium oxide decreased the fraction of Lewis acid sites and increased the fraction of Brønsted acid sites, independent of the precursor salt. However, the creation of BAS was more pronounced on the Nb₂O₅/Al₂O₃ samples prepared from niobium oxalate.     

A comparative study of Ag/Al2O3 and Cu/Al2O3 catalysts for the selective catalytic reduction of NO by C3H6

The selective catalytic reduction (SCR) of NO by C₃H₆ in excess oxygen was evaluated and compared over Ag/Al₂O₃ and Cu/Al₂O₃ catalysts. Ag/Al₂O₃ showed a high activity for NO reduction. However, Cu/Al₂O₃ showed a high activity for C₃H₆ oxidation. The partial oxidation of C₃H₆ gave surface enolic species and acetate species on the Ag/Al₂O₃, but only an acetate species was clearly observed on the Cu/Al₂O₃. The enolic species is a more active intermediate towards NO + O₂ to yield—NCO species than the acetate species on the Ag/Al₂O₃ catalyst. The Ag and Cu metal loadings and phase changes on Al₂O₃ support can affect the activity and selectivity of Ag/Al₂O₃ and Cu/Al₂O₃ catalysts, but the formation of enolic species is the main reason why the activity of the Ag/Al₂O₃ catalyst for NO reduction is higher than that of the Cu/Al₂O₃ catalyst.     

Selective catalytic reduction of NO by hydrocarbons on Ga2O3/Al2O3 catalysts

Catalytic properties of supported gallium oxides have been examined for the selective reduction of NO by CH₄ in excess oxygen. The activity was greatly affected by the support; Ga₂O₃/Al₂O₃ (Al₂O₃ supported Ga₂O₃) and Ga₂O₃–Al₂O₃ mixed oxide exhibited high activity and selectivity as comparable to Ga-ZSM-5, while unsupported Ga₂O₃ and the other supported Ga₂O₃ were ineffective. For Ga₂O₃/Al₂O₃, the activity changed with Ga₂O₃ content, and was highest at about 30 wt% Ga₂O₃, which corresponds to a theoretical monolayer coverage. Gallium oxide highly dispersed on Al₂O₃ is considered to be responsible for the high activity and selectivity. The reaction characteristics of Ga₂O₃/Al₂O₃ were studied and compared with Ga-ZSM-5 and Co-ZSM-5. Ga₂O₃/Al₂O₃ exhibited the highest activity and selectivity at high temperature. In addition, Ga₂O₃/Al₂O₃ showed higher tolerance against water than Ga-ZSM-5. C₃H₈ and C₃H₆ were also evaluated as reducing agents, and Ga₂O₃/Al₂O₃ showed higher activity than Ga-ZSM-5 above 723 K achieving almost complete reduction of NO to N₂.     

Hydrodesulfurization of dibenzothiophenes over molybdenum catalyst supported on TiO2–Al2O3

Composite types of TiO₂–Al₂O₃ supports, which are γ-aluminas coated by titania, have been prepared by chemical vapor deposition (CVD), using TiCl₄ as a precursor. Then supported molybdenum catalysts have been prepared by an impregnation method. As supports, we employed γ-alumina, anatase types of titania, and composite types of TiO₂–Al₂O₃ with different loadings of TiO₂. We studied the conversion of Mo from oxidic to sulfidic state through sulfurization by X-ray photoelectron spectroscopy (XPS). The obtained spectra unambiguously revealed the higher reducibility from oxidic to sulfidic molybdenum species on the TiO₂ and TiO₂–Al₂O₃ supports compared to that on the Al₂O₃ support. Higher TiO₂ loadings of the TiO₂–Al₂O₃ composite support led to higher reducibility for molybdenum species. Furthermore, the catalytic behavior of supported molybdenum catalysts has been investigated for hydrodesulfurization (HDS) of dibenzothiophene (DBT) and methyl-substituted DBT derivatives. The conversion over the TiO₂–Al₂O₃ supported Mo catalysts, in particular for the 4,6-dimethyl-DBT, is much higher than that obtained over Al₂O₃ supported Mo catalyst. The ratio of the corresponding cyclohexylbenzene (CHB)/biphenyl (BP) derivatives is increased over the Mo/TiO₂–Al₂O₃. This indicates that the prehydrogenation of an aromatic ring plays an important role in the HDS of DBT derivatives over TiO₂–Al₂O₃ supported catalysts.     

Lean NOx reduction with CO + H2 mixtures over Pt/Al2O3 and Pd/Al2O3 catalysts

The reduction of NO_x by hydrogen under lean burn conditions over Pt/Al₂O₃ is strongly poisoned by carbon monoxide. This is due to the strong adsorption and subsequent high coverage of CO, which significantly increases the temperature required to initiate the reaction. Even relatively small concentrations of CO dramatically reduce the maximum NO_x conversions achievable. In contrast, the presence of CO has a pronounced promoting influence in the case of Pd/Al₂O₃. In this case, although pure H₂ and pure CO are ineffective for NO_x reduction under lean burn conditions, H₂/CO mixtures are very effective. With a realistic (1:3) H₂:CO ratio, typical of actual exhaust gas, Pd/Al₂O₃ is significantly more active than Pt/Al₂O₃, delivering 45% NO_x conversion at 160 °C, compared to >15% for Pt/Al₂O₃ under identical conditions. The nature of the support is also critically important, with Pd/Al₂O₃ being much more active than Pd/SiO₂. Possible mechanisms for the improved performance of Pd/Al₂O₃ in the presence of H₂+CO are discussed.     

Mechanical properties of Al2O3 + ZrO2 + nano-SiCp ceramic composites

The mechanical properties of Al₂O₃ matrix composites reinforced by ZrO₂(2 mol% Y₂O₃) and nanometre scale SiC dispersions have been investigated. It is shown that the Al₂O₃ matrix is simultaneously strengthened and toughened by both ZrO₂(2 mol% Y₂O₃) and nano-SiC particles. The maximum flexural strength and fracture toughness of the composites are 945 MPa and 7.3 MPam^1/2, respectively. The reinforcing effect of both t-m phase transformation of ZrO₂ (2 mol% Y₂O₃) and nano-SiC particles appears to be synergetic.     

Synthesis of cyclic carbonates from epoxides: Use of reticular oxygen of Al2O3 or Al2O3-supported CeOx for the selective epoxidation of propene

Reticular oxygen of Al₂O₃ or CeO_x supported on Al₂O₃ was used for the epoxidation of propene without any double bond cleavage. In batch reaction, Al₂O₃ alone was able to convert propene into propene oxide (PO) with 100% selectivity and 2% conversion of propene with a close to 3:1 ratio with respect to the number of Al(III) reduced to elemental Al. When Ce₂O₃/Al₂O₃ or CeO₂/Al₂O₃ was used, Al remained in its +3 oxidation state, while the Ce oxide was the oxidant as demonstrated by XPS analyses. CeO_x/Al₂O₃ was more active (propene conversion yield of 4–5%) but the selectivity was lower (70%) as PO was isomerized into acetone and propionaldehyde.

Interestingly the use of reticular oxygen very much improves the selectivity with respect to the use of pure O₂. In fact, while propene was more efficiently oxidized (10%) with O₂ in presence of Al₂O₃ or CeO_x/Al₂O₃, the selectivity was as low as 40% because C1 and C2 products were formed. However, the use of reticular oxygen represents a selective two-step technique for the use of molecular oxygen as oxidant of propene. The used oxides can be re-oxidized and the whole process can be further improved towards higher yields.

PO is quantitatively converted into propene carbonate by reaction with CO₂ in presence of Nb₂O₅.     

The promoting effect of Nb2O5 addition to Pd/Al2O3 catalysts on propane oxidation

Pd/Nb₂O₅/Al₂O₃ catalysts were investigated on propane oxidation. Diffuse reflectance spectroscopy (DRS) and X-ray photoelectron spectroscopy (XPS) analysis suggested that monolayer coverage was attained between 10 and 20 wt.% of Nb₂O₅. Temperature programmed reduction (TPR) evidenced the partial reduction of niobium oxide. The maximum propane conversion observed on the Pd/10% Nb₂O₅/Al₂O₃ corresponded to the maximum Nb/Al surface ratio. The presence of NbO_x polymeric structures near to the monolayer could favor the ideal Pd⁰/Pd²⁺ surface ratio to the propane oxidation which could explain the promoting effect of niobium oxide.     

Gas pressure sintering of Al2O3/TiCN composite

Al₂O₃/TiCN composites have been fabricated by gas pressure sintering, which overcomes the limitations of hot pressing. The densification behavior and mechanical properties of the Al₂O₃ gas pressure sintered with 30 wt.% TiCN at different temperatures have been investigated. The gas pressure sintered Al₂O₃–30 wt.%TiCN composite achieved a relative density of 99.5%, a bending strength of 772 MPa, a hardness of 19.6 GPa, and a fracture toughness of 5.82 MPa·M^1/2.     

助剂Ba对Pd/Al_2O_3和Pt/Al_2O_3催化剂的C1-C3烷烃催化燃烧性能的影响

通过浸渍法制备了Al_2O_3负载的Pd和Pt催化剂,考察催化剂的甲烷、乙烷和丙烷催化燃烧活性,以及助剂Ba对催化性能的影响。对于Pd/Al_2O_3催化剂,加入Ba使活性物种PdO颗粒变大和还原温度升高,形成更稳定的PdO活性物种,是Pd-Ba/Al_2O_3催化剂活性提升的主要原因。对于Pt/Al_2O_3催化剂,加入Ba助剂使活性物种Pt0含量降低,PtO_x与Al_2O_3载体相互作用增强,使PtO_x物种更难被还原为Pt~0,导致Pt-Ba/Al_2O_3催化剂活性降低。Pd和Pt催化剂催化烷烃氧化反应活性规律一致:丙烷乙烷甲烷。Pd/Al_2O_3催化剂有利于C—H键活化,Pt/Al_2O_3催化剂有利于C—C键活化。Pt/Al_2O_3催化剂对C1-C3烷烃氧化活性的差别明显大于Pd/Al_2O_3催化剂。Pt/Al_2O_3催化剂对碳比例高的烷烃活性更高。     

Tetralin hydrogenation catalyzed by Mo2C/Al2O3 and WC/Al2O3 in the presence of H2S

Supported molybdenum and tungsten carbides were synthesized by temperature-programmed reactions. These materials were characterized by XRD, EDS analysis, HRTEM and CO chemisorption. Hydrogenation of tetralin was carried out at a total pressure of 4 MPa (3.06 MPa of H₂), at 573 K, without or with sulfur (200 ppm of sulfur as DMDS). The resulting activities were compared with those of MoS₂/Al₂O₃ and Pt (1% (w/w) metal loading) supported on Al₂O₃ or SiO₂. In the absence of sulfur, WC/Al₂O₃ showed an initial activity similar to that of Pt/SiO₂, higher than that of MoS₂/Al₂O₃ but lower than that of Pt/Al₂O₃. In the presence of H₂S, WC/Al₂O₃ showed a steady-state activity similar to that of Pt/Al₂O₃ (which suffered a marked deactivation). Post-reaction characterization did not show any sulfur poisoning of the supported carbides. Therefore the supported carbides are sulfur-tolerant and promising catalysts for the hydrogenation of aromatics in diesel fuels in the presence of small amounts of S-containing compounds.     

Mechanical properties of Al2O3/ZrO2 composites

In the present study, both t-phase zirconia and m-phase zirconia particles are incorporated into an alumina matrix. Dense Al₂O₃/(t-ZrO₂+m-ZrO₂) composites were prepared by sintering pressurelessly at 1600 °C. The microstructure of the composites are characterized, the elastic modulus, strength and toughness determined. Because the ZrO₂ inclusions are close to each other in the Al₂O₃ matrix, the yttrium ion originally in t-ZrO₂ particles can diffuse to nearby m-ZrO₂ particles during sintering, and the m-phase zirconia is thus stabilized after sintering. The strength of the Al₂O₃/(t-ZrO₂+m-ZrO₂) composites after surface grinding can reach values as high as 940 MPa, which is roughly three times that of Al₂O₃ alone. The strengthening effect is contributed by microstructural refinement together with the surface compressive stresses induced by grinding. The toughness of alumina is also enhanced by adding both t-phase and m-phase zirconia, which can reach values as high as two times that of Al₂O₃ alone. The toughening effect is attributed mainly to the zirconia t–m phase transformation.     

ZrO2/SiO2- and La2O3/Al2O3-supported platinum catalysts for CH4/CO2 reforming

Surface-phase ZrO₂ on SiO₂ (SZrOs) and surface-phase La₂O₃ on Al₂O₃ (SLaOs) were prepared with various loadings of ZrO₂ and La₂O₃, characterized and used as supports for preparing Pt/SZrOs and Pt/SLaOs catalysts. CH₄/CO₂ reforming over the Pt/SZrOs and Pt/SLaOs catalysts was examined and compared with Pt/Al₂O₃ and Pt/SiO₂ catalysts. CO₂ or CH₄ pulse reaction/adsorption analysis was employed to elucidate the effects of these surface-phase oxides.

The zirconia can be homogeneously dispersed on SiO₂ to form a stable surface-phase oxide. The lanthana cannot be spread well on Al₂O₃, but it forms a stable amorphous oxide with Al₂O₃. The Pt/SZrOs and Pt/SLaOs catalysts showed higher steady activity than did Pt/SiO₂ and Pt/Al₂O₃ by a factor of three to four. The Pt/SZrOs and Pt/SLaOs catalysts were also much more stable than the Pt/SiO₂ and Pt/Al₂O₃ catalysts for long stream time and for reforming temperatures above 700 °C. These findings were attributed to the activation of CO₂ adsorbed on the basic sites of SZrOs and SLaOs.     

TAP study of NOx storage and reduction on Pt/Al2O3 and Pt/Ba/Al2O3

A systematic mechanistic study of NO storage and reduction over Pt/Al₂O₃ and Pt/BaO/Al₂O₃ is carried out using Temporal Analysis of Products (TAP). NO pulse and NO/H₂ pump-probe experiments at 350 °C on pre-reduced, pre-oxidized, and pre-nitrated catalysts reveal the complex interplay between storage and reduction chemistries and the importance of the Pt/Ba coupling. NO pulsing experiments on both catalysts show that NO decomposes to major product N₂ on clean Pt but the rate declines as oxygen accumulates on the Pt. The storage of NO over Pt/BaO/Al₂O₃ is an order of magnitude higher than on Pt/Al₂O₃ showing participation of Ba in the storage even in the absence of gas phase O₂. Either oxygen spillover or transient NO oxidation to NO₂ is postulated as the first steps for NO storage on Pt/BaO/Al₂O₃. The storage on Pt/Ba/Al₂O₃ commences as soon as Pt–O species are formed. Post-storage H₂ reduction provides evidence that a fraction of NO is not stored in close proximity to Pt and is more difficult to reduce. A closely coupled Pt/Ba interfacial process is corroborated by NO/H₂ pump-probe experiments. NO conversion to N₂ by decomposition is sustained on clean Pt using excess H₂ pump-probe feeds. With excess NO pump-probe feeds NO is converted to N₂ and N₂O via the sequence of barium nitrate and NO decomposition. Pump-probe experiments with pre-oxidized or pre-nitrated catalyst show that N₂ production occurs by the decomposition of NO supplied in a NO pulse or from the decomposition of NOx stored on the Ba. The transient evolution of the two pathways depends on the extent of pre-nitration and the NO/H₂ feed ratio.     

Characterization and catalytic activity of Pd/V2O5/Al2O3 catalysts on benzene total oxidation

The role of vanadium oxide and palladium on the benzene oxidation reaction over Pd/V₂O₅/Al₂O₃ catalysts was investigated. The Pd/V₂O₅/Al₂O₃ catalysts were more active than V₂O₅/Al₂O₃ and Pd/Al₂O₃ catalysts. The increase of vanadium oxide content decreased the Pd dispersion and increased the benzene conversion. A strong Pd particle size effect on benzene oxidation reaction was observed. Although the catalysts containing high amount of V⁴⁺ species were more active, the Pd particle size effect was responsible for the higher activity.     

Pt–Ba–Al2O3 for NOx storage and reduction: Characterization of the dispersed species

Pt–Ba–Al₂O₃ active and selective for NO_x storage and selective reduction to N₂ has been prepared and tested. Characterization of the parent Al₂O₃, Pt–Al₂O₃ and Ba–Al₂O₃ materials, as well as of Pt–Ba–Al₂O₃ catalyst in the oxidized, reduced and sulphated state has been performed by FT-IR spectroscopy of low-temperature adsorbed carbon monoxide and of adsorbed acetonitrile. XRD, TEM and XPS analyses have also been performed. Evidence for the predominance of Ba species, which are highly dispersed on the alumina support surface, and may be carbonated or sulphated, has been provided. Competitive interaction of Pt and Ba species with the surface sites of alumina has also been found.     

Mean field modelling of NOx storage on Pt/BaO/Al2O3

A mean field model, for storage and desorption of NO_x in a Pt/BaO/Al₂O₃ catalyst is developed using data from flow reactor experiments. This relatively complex system is divided into five smaller sub-systems and the model is divided into the following steps: (i) NO oxidation on Pt/Al₂O₃; (ii) NO oxidation on Pt/BaO/Al₂O₃; (iii) NO_x storage on BaO/Al₂O₃; (iv) NO_x storage on Pt/BaO/Al₂O₃ with thermal regeneration and (v) NO_x storage on Pt/BaO/Al₂O₃ with regeneration using C₃H₆. In this paper, we focus on the last sub-system. The kinetic model for NO_x storage on Pt/BaO/Al₂O₃ was constructed with kinetic parameters obtained from the NO oxidation model together with a NO_x storage model on BaO/Al₂O₃. This model was not sufficient to describe the NO_x storage experiments for the Pt/BaO/Al₂O₃, because the NO_x desorption in TPD experiments was larger for Pt/BaO/Al₂O₃, compared to BaO/Al₂O₃. The model was therefore modified by adding a reversible spill-over step. Further, the model was validated with additional experiments, which showed that NO significantly promoted desorption of NO_x from Pt/BaO/Al₂O₃. To this NO_x storage model, additional steps were added to describe the reduction by hydrocarbon in experiments with NO₂ and C₃H₆. The main reactions for continuous reduction of NO_x occurs on Pt by reactions between hydrocarbon species and NO in the model. The model is also able to describe the reduction phase, the storage and NO breakthrough peaks, observed in experiments.