Electrical characterization of high-k gate dielectrics fabricated using plasma oxidation and post-deposition annealing of a Hf/SiO2/Si structure

High permittivity (high-k) gate dielectrics were fabricated using the plasma oxidation of Hf metal/SiO₂/Si followed by the post-deposition annealing (PDA), which induced a solid-phase reaction between HfO_x and SiO₂. The oxidation time and PDA temperature affected the equivalent oxide thickness (EOT) and the leakage current density of the high-k dielectric films. The interfacial structure of the high-k dielectric film/Si was transformed from HfO_x/SiO₂/Si to HfSi_xO_y/Si after the PDA, which led to a reduction in EOT to 1.15 nm due to a decrease in the thickness of SiO₂. These high-k dielectric film structures were investigated by X-ray photoelectron spectroscopy. The leakage current density of high-k dielectric film was approximately four orders of magnitude lower than that of SiO₂.     

Scaling the MOSFET gate dielectric: From high-k to higher-k? (Invited Paper)

We discuss options for metal–oxide-semiconductor field-effect transistor (MOSFET) gate stack scaling with thin titanium nitride metal gate electrodes and high-permittivity (‘high-k’) gate dielectrics, aimed at gate-first integration schemes. Both options are based on further increasing permittivity of the dielectric stack. First, we show that hafnium-based stacks such as TiN/HfO₂ can be scaled to capacitance equivalent thickness in inversion (T_inv) of 10 Å and equivalent oxide thickness (EOT) of 6 Å by using silicon nitride instead of silicon oxide as a high-k/channel interfacial layer. This is based on the higher dielectric constant of Si₃N₄ and on its resistance to oxidation. Although the nitrogen introduces positive fixed charges, carrier mobility is not degraded. Secondly, we investigate whether Ti-based ‘higher-k’ dielectrics have the potential to ultimately replace Hf. We discuss oxygen loss from TiO₂ as a main challenge, and identify two migration pathways for such oxygen atoms: In addition to well-known down-diffusion and channel Si oxidation, we have newly observed oxygen up-diffusion through the TiN metal gate, forming SiO₂ at the poly-Si contact. We further address the performance of Si₃N₄ and HfO₂ as oxygen barrier layers.     

Improved low frequency noise characteristics of sub-micron MOSFETs with TaSiN/TiN gate on ALD HfO2 dielectric

Low frequency noise measurements were performed on n- and p-channel MOSFETs with TaSiN and TiN metal gates, respectively, deposited on ALD HfO₂ gate dielectric. Lower normalized current noise power spectral density is reported for these devices in comparison to poly-Si/HfO₂ devices and that yielded one order lower magnitude for extracted average effective dielectric trap density. In addition, the noise levels in PMOS devices were found to be higher than NMOSFETs and the dielectric trap distribution less dense in the upper mid-gap than the lower mid-gap region. The screened carrier scattering coefficient extracted from the noise measurements was approximately the same for metal and poly-Si high-k stacks but higher than that for the poly-Si SiO₂ system, implying higher Coulomb scattering effects. It is believed that the elimination of dopant penetration seen in poly-Si system and low thermal budgets for metal gate deposition helped lower the noise magnitude and yielded better mobility and effective trap density values.     

低温退火对具有HfO2/TiN栅结构的MOS电容电学性能的影响

The effects of low temperature annealing,such as post high-k dielectric deposition annealing(PDA),post metal annealing(PMA)and forming gas annealing(FGA)on the electrical characteristics of a metal–oxide–semiconductor(MOS)capacitor with a TiN metal gate and a HfO2dielectric are systematically investigated.It can be found that the low temperature annealing can improve the capacitance–voltage hysteresis performance significantly at the cost of increasing gate leakage current.Moreover,FGA could effectively decrease the interfacial state density and oxygen vacancy density,and PDA could make the flat band positively shift which is suitable for P-type MOSs.     

Effect of RuO2 electrode on laser-MBE prepared HfO2 gate dielectrics

In this paper, we report our recent study of the effect of RuO₂ as an alternative top electrode for pMOS devices to overcome the serious problems of polysilicon (poly-Si) gate depletion, high gate resistance and dopant penetration in the trend of down to 50 nm devices and beyond. The conductive oxide RuO₂, prepared by RF sputtering, was investigated as the gate electrode on the Laser MBE (LMBE) fabricated HfO₂ for pMOS devices. Structural, dielectric and electric properties were investigated. RuO₂/HfO₂/n-Si capacitors showed negligible flatband voltage shift (<10 mV), very strong breakdown strength (>10 MV cm⁻¹). Compared to the SiO₂ dielectric with the same EOT value, RuO₂/HfO₂/n-Si capacitors exhibited at least 4 orders of leakage current density reduction. The work function value of the RuO₂ top electrode was calculated to be about 5.0 eV by two methods, and the effective fixed oxide charge density was determined to be 3.3 × 10¹² cm⁻². All the results above indicate that RuO₂ is a promising alternative gate electrode for LMBE grown HfO₂ gate dielectrics.     

在metal/high-k 栅叠层中插入Ti/TiN金属层实现远距离吸氧技术

High permittivity materials have been required to replace traditional SiO₂ as the gate dielectric to extend Moore’s law.However,growth of a thin SiO₂-like interfacial layer（IL） is almost unavoidable during the deposition or subsequent high temperature annealing.This limits the scaling benefits of incorporating high-k dielectrics into transistors.In this work,a promising approach,in which an O-scavenging metal layer and a barrier layer preventing scavenged metal diffusing into the high-k gate dielectric are used to engineer the thickness of the IL,is reported. Using a Ti scavenging layer and TiN barrier layer on a HfO₂ dielectric,the effective removal of the IL and almost no Ti diffusing into the HfO₂ have been confirmed by high resolution transmission electron microscopy and X-ray photoelectron spectroscopy.     

Thermal annealing effect on electrical properties of metal nitride gate electrodes with hafnium oxide gate dielectrics in nano-metric MOS devices

Electrical properties of hafnium oxide (HfO₂) gate dielectric with various metal nitride gate electrodes, i.e., tantalum nitride (TaN), molybdenum nitride (MoN), and tungsten nitride (WN), were studied over a range of HfO₂ thicknesses, e.g., 2.5-10 nm, and post-metal annealing (PMA) temperatures, e.g., 600 °C to 800 °C. The work function of the nitride gate electrode was dependent on the material and the post-metal annealing (PMA) temperature. The scanning transmission electron microscopy technique is used to observe the effect of PMA on the interfacial gate dielectric thickness. After high-temperature annealing, the metal nitride gates were suitable for NMOS. At the same PMA temperature, the oxide-trapped charges increased and the interface state densities decreased with the increase of the HfO₂ thickness for TaN and WN gate electrodes. However, for MoN gate electrode the interface state density is almost independent of film thickness. Therefore, dielectric properties of the HfO₂ high-k film depend not only on the metal nitride gate electrode material but also the post-metal annealing condition as well as the film thickness. During constant voltage stress of the MOS capacitors, an increase in the time-dependent gate leakage current is also observed.     

Impact of defects on the high-κ/MG stack: The electrical characterization challenge

The integration of high-κ dielectrics in MOSFET devices is beset by many problems. In this paper a review on the impact of defects in high-κ materials on the MOSFET electrical characteristics is presented. Beside the quality of the bulk of the dielectric itself, the interfaces between the high-κ and the interfacial oxide layer and the gate electrode are of crucial importance. When poly-Si is used as gate electrode, the defects at the poly-Si/high-κ interface control the band alignment as well as the gate depletion. The quality and thickness of the interfacial SiO₂ controls both the carrier mobility in the channel as well as the kinetics of charging and discharging of pre-existing high-κ defects. The quality of the interfacial layer has also important consequences for reliability specifications like negative bias instability and dielectric breakdown.     

Dual layer SrTiO3/HfO2 gate dielectric for aggressively scaled band-edge nMOS devices

We have fabricated TiN/Poly-Si gated MOS devices with SrTiO₃/HfO₂ dual layer gate dielectric. These gate dielectrics show EOT (Equivalent Oxide Thickness) scaling of less than 0.7 nm as well as large V_fb shift in the nMOS direction after conventional gate first process. A sweet spot is observed for 0.5 nm SrTiO₃ where a band-edge effective work-function is obtained with improved EOT, reduced gate leakage and minimal hysteresis increase. But Sr diffuse into the interfacial layer leads to interface degradation. It is shown that proper PDA (post-deposition anneal) can improve interface quality while maintaining thinner EOT.     

Monte carlo study of mobility in Si devices with -based oxides

HfO₂-based high-κ dielectrics are among the most likely candidates to replace SiO₂ and the currently favoured oxinitride in the next generation of MOSFETs. High-κ materials allow the use of a thicker gate dielectric, maintaining the gate capacitance with reduced gate leakage. However, they lead to a fundamental mobility degradation due to the coupling of carriers to surface soft (low-energy) optical phonons. Comparing the vertical field dependence of the mobility for HfO₂ and SiO₂, the severe degradation in mobility in the presence of high-κ becomes evident. The introduction of a SiO₂ interfacial layer between the channel and the HfO₂ mitigates this degradation, by increasing the effective distance between the carriers and the SO phonons, thus decreasing the interaction strength, this does though lead to an increase in the equivalent oxide thickness (EOT) of the gate dielectric. The material of choice for the first commercial introduction of high-κ gate stacks is Hafnium Silicate (Si_xHf_1-xO₂). This alloy stands up better to the processing challenges and as a result suffers less from dielectric fluctuations. We show that as the fraction of Hf increases within the alloy, the inversion layer mobility is shown to decrease due to the corresponding decrease in the energy of the surface optical phonons and increase in the dielectric constant of the oxide.     

Investigation of the Interfaces in Ni-FUSI/Hf-Based/Si and Ni-FUSI/SiO<Subscript>2</Subscript>/Si Stacks by Physical and Electrical Characterization Techniques

The combination of full Ni silicidation (Ni-FUSI) gate electrodes and hafnium-based high-k gate dielectrics is one of the most promising replacements for poly-Si/SiO₂/Si gate stacks for the future complementary metal–oxide–semiconductor (CMOS) sub-45-nm technology node. The key challenges to successfully adopting the Ni-FUSI/high-k dielectric/Si gate stack for advanced CMOS technology are mostly due to the interfacial properties. The origins of the electrical and physical characteristics of the Ni-FUSI/dielectric oxide interface and dielectric oxide/bulk interface were studied in detail. We found that Ni-FUSI undergoes a phase transformation during silicide formation, which depends more on annealing temperature than on the underlying gate dielectric material. The correlations of Ni–Si phase transformations with their electrical and physical changes were established by sheet resistance measurements, x-ray diffraction (XRD), atomic force microscopy (AFM), and x-ray photoelectron spectroscopy (XPS) analyses. The leakage current density–voltage (J–V) and capacitance–voltage (C–V) measurement techniques were employed to study the dielectric oxide/Si interface. The effects of the postdeposition annealing (PDA) treatment on the interface charges of dielectric oxides were studied. We found that the PDA can effectively reduce the trapping density and leakage current and eliminate hysteresis in the C–V curves. In addition, the changes in chemical bonding features at HfO₂/Si and HfSiO/Si interfaces due to PDA treatment were evaluated by XPS measurements. XPS analysis provides a better interpretation of the electrical outcomes. As a result, HfSiO films exhibited superior performance in terms of thermal stability and electrical characteristics.     

A carrier-mobility model for high-k gate-dielectric Ge MOSFETs with metal gate electrode

A mobility model for high-k gate-dielectric Ge pMOSFET with metal gate electrode is proposed by considering the scattering of channel carriers by surface-optical phonons in the high-k gate dielectric. The effects of structural and physical parameters (e.g. gate dielectric thickness, electron density, effective electron mass and permittivity of gate electrode) on the carrier mobility are investigated. The carrier mobility of Ge pMOSFET with metal gate electrode is compared to that with poly-Si gate electrode. It is theoretically shown that the carrier mobility can be largely enhanced when poly-Si gate electrode is replaced by metal gate electrode. This is because metal gate electrode plays a significant role in screening the coupling between the optical phonons in the high-k gate dielectric and the charge carriers in the conduction channel.     

Challenges and performance limitations of high-k and oxynitride gate dielectrics for 90/65 nm CMOS technology

For low power applications, the increase of gate leakage current, caused by direct tunneling in ultra-thin oxide films, is the crucial factor eliminating conventional SiO₂-based gate dielectrics in sub-90 nm CMOS technology development. Recently, promising performance has been demonstrated for poly-Si/high-k and poly-Si/SiON gate stacks in addressing gate leakage requirements for low power applications. However, the use of poly-Si gate electrodes on high-k created additional issues such as channel mobility and reliability degradations, as well as Fermi level pinning of the effective gate work function. Therefore, oxynitride gate dielectrics are being proposed as an intermediate solution toward the sub-65/45 nm nodes. Apparently, an enhanced SiON gate dielectric stack was developed and reported to achieve high dielectric constant and good interfacial properties. The purpose of this paper is to provide a comprehensive review some of the device performance and limitation that high-k and oxynitride as dielectric materials are facing for sub-65/45 nm node.     

Epitaxial strontium oxide layers on silicon for gate-first and gate-last TiN/HfO2 gate stack scaling

We show that a thin epitaxial strontium oxide (SrO) interfacial layer enables scaling of titanium nitride/hafnium oxide high-permittivity (high-k) gate stacks for field-effect transistors on silicon. In a low-temperature gate-last process, SrO passivates Si against SiO₂ formation and silicidation and equivalent oxide thickness (EOT) of 5 Å is achieved, with competitive leakage current and interface trap density. In a gate-first process, Sr triggers HfO₂-SiO₂ intermixing, forming interfacial high-k silicate containing both Sr and Hf. Combined with oxygen control techniques, we demonstrate an EOT of 6 Å with further scaling potential. In both cases, Sr incorporation results in an effective workfunction that is suitable for n-channel transistors.     

Parameters extraction of hafnium based gate oxide capacitors

From quantum simulations of both capacitance and current measurements, the main physical parameters (dielectric thickness and permittivity, doping levels) of hafnium based (HfSiO_x and HfO₂) gate oxide capacitors have been extracted. Three kinds of gates (n⁺-polysilicon, totally silicided (TOSI) NiSi and metal TiN gates) have been studied. In the case of thick (EOT between 11.1 and 12.3 nm) HfSiO_x gate oxides or thin (EOT inferior to 2 nm) HfO₂ stacks with n⁺-polysilicon or TiN gates, a good agreement between simulations and experimental data is obtained. Electron tunneling currents are prevalent in these stacks except for the specific case of TiN/HfO₂ stacks in p-substrate accumulation mode. In this case, electron and hole tunneling transparencies become of the same order of magnitude. Hole transport contribution can no more be neglected and should be taken into account in simulations.     

TCAD leakage current analysis of a 45 nm MOSFET structure with a high-<Emphasis Type="Italic">k</Emphasis> dielectric

The models of electrophysical effects builtinto Sentaurus TCAD have been tested. The models providing an adequate modeling of deep submicron high-k MOSFETs have been selected. The gate and drain leakage currents for 45 nm MOSFETs with polysilicon gate and SiO₂, SiO₂/HfO₂ and HfO₂ gate dielectrics have been calculated using TCAD. It has been shown that the replacement of the traditional SiO₂ gate oxide by an equivalent HfO₂ dielectric reduces the gate leakage current by several orders of magnitude due to the elimination of the impact of the tunneling effect. Besides, the threshold voltage, saturation drain current, mobility, transconductance, etc., degrade within a range of 10–20%.     

Gate leakage properties of MOS devices with tri-layer high-k gate dielectric

Gate leakage of deep-submicron MOSFET with stack high-k dielectrics as gate insulator is studied by building a model of tunneling current. Validity of the model is checked when it is used for MOSFET with SiO₂ and high-k dielectric material as gate dielectrics, respectively, and simulated results exhibit good agreement with experimental data. The model is successfully used for a tri-layer gate-dielectric structure of HfON/HfO₂/HfSiON with a U-shape nitrogen profile and a like-Si/SiO₂ interface, which is proposed to solve the problems of boron diffusion into channel region and high interface-state density between Si and high-k dielectric. By using the model, the optimum structural parameters of the tri-layer dielectric can be determined. For example, for an equivalent oxide thickness of 2.0 nm, the tri-layer gate-dielectric MOS capacitor with 0.3-nm HfON, 0.5-nm HfO₂ and 1.2-nm HfSiON exhibits the lowest gate leakage.     

Influence of the SiO2 layer thickness on the degradation of HfO2/SiO2 stacks subjected to static and dynamic stress conditions

The substitution of the SiO₂ gate oxide in MOS devices by a material with a high-k dielectric constant is being deeply studied nowadays to solve the problem of the leakage currents that appear with the progressive scaling of SiO₂ thickness. To improve the quality of the high-k/Si interface a very thin SiO₂ film is grown between both materials. In this work, HfO₂/SiO₂ stacks with different SiO₂ thickness were subjected to different types of stress (static and dynamic) to analyze the effect of this interfacial layer of SiO₂ in the degradation of the stack. The results show that the dielectric degradation depends on the stress applied and that the thickness of the SiO₂ interfacial layer influences the advanced stages of the stack degradation.     

Low frequency noise in nMOSFETs with subnanometer EOT hafnium-based gate dielectrics

This paper focuses on the noise behavior of nMOSFETs with high-k gate dielectrics (SiON/HfO₂) with an equivalent oxide thickness of 0.92 nm and using metal (TiN/TaN) as gate material. From the linear dependence of the normalized drain noise on the gate voltage overdrive we conclude that the 1/f noise is dictated by mobility fluctuations. This behavior is mainly ascribed to the reduced mobility due to the low interfacial thickness of 0.4 nm and the Hf-related defects. The gate current is more sensitive to RTS noise with respect to the drain current noise. Cross-correlation measurements between drain and gate noise are used as a tool for discriminating between noise mechanisms which generate different fluctuation levels at the gate and drain terminal.