Ni-Al2O3纳米复合镀层的氧化性能研究

采用复合电镀技术,通过向普通电镀溶液中加入平均粒度为90nm的Al2O3粉的方法在Ni基材上制备了Ni-Al2O3纳米复合涂层,SEM/EDAX分析表明,Al2O3纳米颗粒不仅均匀分布在Nj纳米晶中,而且还细化了基体Ni的晶粒尺寸.1000℃氧化实验表明:弥散分布在镀层中的Al2O3,纳米粒子并没有明显提高Ni的氧化性,但通过阻碍氧化过程中Ni的外扩散从而改变了NiO膜的形成过程.     

基体表面喷丸处理对纳米晶涂层循环氧化行为的影响

采用磁控溅射技术分别在抛光和喷丸处理后的镍基单晶高温合金基体上制备纳米晶涂层,并研究了2种涂层在1100℃下的循环氧化行为。采用XRD、SEM和EDS表征涂层的物相组成和微观形貌。结果表明,1100℃下2种纳米晶涂层的循环氧化增重趋势基本一致,均能在表面形成致密的氧化膜,展现出优异的抗氧化性能。2种纳米晶涂层与基体的界面及界面附近区域的微观形貌演变有所差异,随着氧化实验的进行,在抛光基体/涂层界面处涂层一侧观察到γ’相的持续形成;在喷丸基体/涂层界面处涂层一侧未发现此现象,而在基体一侧观察到γ’相不断长大。     

激光重熔对纳米Ni-Al2O3复合镀层耐腐蚀性能的影响

利用喷射电镀方法在45钢基体表面制备了Ni-Al2O3纳米复合镀层,并对其进行了激光重熔处理.采用扫描电镜分析了Ni-Al2O3复合镀层和激光重熔层的微观组织,利用X射线能谱仪对镀层的元素进行元素分析,分别测试了基体材料及经过激光作用前后复合镀层的耐腐蚀性.结果表明:在优化的实验参数条件下,喷射电镀工艺能够制备出1.44wt％的纳米Ni-Al2O3的复合镀层,激光处理后,强化层与基体形成冶金结合,与基体相比,镀件的耐腐蚀性明显提高.     

Ni-7Cr-4Al纳米复合镀层的氧化和热腐蚀性能(英文)

采用复合电镀技术,通过向普通硫酸镍电镀液中加入纳米Cr和Al颗粒,在Ni基材上制备了一种Ni-7Cr-4Al(质量分数,%)纳米复合涂层,对其在800°C下的空气氧化和750°C下75%Na2SO4+25%Na Cl混合熔盐热腐蚀性能进行研究。作为对比,对相同工艺制备的Ni-11Cr纳米复合镀层和纯Ni镀层的氧化和热腐蚀性能进行分析。Cr和Al纳米颗粒弥散分布在20~60 nm的纳米Ni中,与Ni-11Cr纳米复合镀层和纯Ni镀层相比,Ni-7Cr-4Al纳米复合镀层由于能快速形成氧化铝膜而表现出更优异的抗氧化性能,同时氧化铝膜的快速形成也提高了涂层的热腐蚀性能。     

激光重熔对纳米Ni-Al2O3复合镀层拉伸性能的影响

利用喷射电镀方法在45钢基体表面制备了Ni-Al2O3纳米复合镀层,并对其进行了激光重熔处理.分析了Ni-Al2O3复合镀层和激光重熔层的微观组织,分别测试了基体材料、经过激光作用前后的复合镀层的拉伸性能.结果表明:在优化的实验参数条件下,喷射电镀工艺能够制备出1.44wt％的纳米Ni-Al2O3的复合镀层,镀有纳米复合镀层的试件抗拉强度和伸长率高于基体材料,经过激光重熔后的试件的抗拉强度和伸长率进一步提高.     

Ni-28.0 mass%Al纳米复合镀层的氧化研究

利用复合电镀技术，通过向电镀溶液中加入平均粒度为75 nm的Al粉的方法在Ni基材上制备了Ni-28.0 mass%Al纳米复合涂层，XRD和TEM分析表明，Al纳米颗粒均匀分布在Ni纳米晶粒中.1050℃氧化实验表明：Ni-28.0 mass%Al纳米复合镀层的氧化速度明显低于单Ni镀层及Ni基材的，这是因为在氧化过程中Ni-Al纳米复合镀层热生长连续的Al2O3氧化膜.      

Ni-SiC纳米复合镀层的耐高温氧化性能

研究了电镀工艺条件对Ni-SiC纳米复合镀层耐高温氧化性能的影响规律.研究表明,经800℃,1.5h灼烧,随着镀层中SiC复合量的增加,复合镀试片总增重略降后上升至最大,后又再下降,对基底金属Fe的耐高温氧化的保护作用先增后减.最佳工艺条件下获得的纳米复合镀试片总增重比Watts镀试片减少1/4,镀层本身的耐高温氧化性能有所增强,而源自基底金属Fe的氧化增重减少近2/3,对基底金属的保护作用明显增强;显微硬度测试表明,灼烧后镀层表面形貌发生了很大的变化,原来结晶细小的蜂窝状结构消失,结晶粗大的瘤状突起明显增多,但显微硬度没有发生明显变化.     

纳米化对M951合金高温氧化性能的影响

采用磁控溅射的方法在M951铸造合金表面制备了相同成分的纳米晶涂层,研究了涂层在1 000℃和1 100℃空气中的恒温氧化行为及在1 000℃空气中的循环氧化行为,并与粗晶合金进行了对比。同时利用X射线衍射仪(XRD)、扫描电子显微镜(SEM)、能谱分析仪(EDX)和透射电子显微镜(TEM)对合金及涂层样品氧化前后的微观形貌及相组成进行了分析。结果表明:1 000℃恒温氧化后合金表面形成了连续的以Al2O3为主的氧化膜;1 000℃循环氧化及1 100℃恒温氧化后合金表面氧化物分层,外层为NiAl2O4,内层为Al2O3,合金中形成了富Nb的内氧化物,氧化膜发生明显开裂和剥落。而在上述所有试验条件下,纳米晶涂层表面都形成了薄而连续且粘附性好的α-Al2O3保护性氧化膜。纳米化促进了M951合金表面以Al2O3为主的氧化膜的形成,增强了氧化膜的粘附性,显著提高了合金的抗氧化性能。     

Pd-Ni-Al涂层的抗高温循环氧化性能

在IN738镍基高温合金上，采用低压固体粉末包埋渗铝方法制备钯改性铝化物涂层。利用TGA、XRD、SEM以及金相等方法，研究了Pd-Ni-Al涂层在1050℃的高温氧化行为。结果表明：与NiAl涂层相比，Pd-Ni-Al涂层表面氧化膜粘附性优良，改性涂层的退化相γ'远少于普通NiAl涂层，显示出优良的高温稳定性。添加改性元素Pd，提高了铝化物涂层的抗循环氧化性能。     

Ni—La2O3复合镀层对Ni抗高温循环氧化性能的影响

１２７３Ｋ循环氧化１００ｈ的实验结果表明，金属Ｎｉ表面沉积一层Ｎｉ－Ｌａ２Ｏ３复合镀层后，抗循环氧化性能比金属Ｎｉ和表面沉积相同厚度Ｎｉ镀层的金属Ｎｉ有极大改善，Ｎｉ及其单镀Ｎｉ后，氧化速率快，氧化皮严重开裂；沉积复合镀层后，氧化速率显著降低，表面氧化层晶粒明显细化，氧化皮不发生开裂。     

Effect of annealing treatment on the oxidation of an electrodeposited alumina-forming Ni-Al nanocomposite

An electrodeposited alumina-forming Ni-Al nanocomposite having a nanocrystalline Ni matrix dispersing Al nanoparticles was annealed in vacuum at 600 °C, leading to coarsened Ni grains that were doped with a certain amount of Al atoms diffused from the nanoparticles. Oxidation in air at 1000 °C indicated that the annealing decreased the oxidation of the nanocomposite, due to a promotion in the formation of a protective alumina layer. A progressive-oxidation mode demonstrating the competing growth of alumina on the as-deposited and annealed nanocomposites was proposed, as an explanation of the accelerated development of the alumina layer on the annealed nanocomposite.     

The morphology and corrosion resistance of electrodeposited Co‐TiO2 nanocomposite coatings

Co‐TiO₂ nanocomposite coatings with various contents of TiO₂ nanoparticles were prepared by electrodeposition in Co sulfate plating bath containing TiO₂ nanoparticles. The influence of the TiO₂ nanoparticles concentration in the bath, of the current density and of sodium dodecyle sulfate (SDS) as anionic surfactant on the morphology, composition, texture, roughness, and microhardness of the coatings was investigated. The morphology and composition of coatings were studied by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The phase structure of coatings was analyzed by X‐ray diffraction (XRD). The results showed that the maximum codeposition of TiO₂ nanoparticles in Co matrix was around 4.5 vol% obtained in 60 g/L TiO₂ in the bath, 30 mA/cm² and 0.15 g/L SDS. The microhardness of coatings was increased up to 504 Hv by increasing TiO₂ concentration in the bath to 60 g/L TiO₂. The electrochemistry tests including potentiodynamic polarization and impedance spectroscopy revealed that by addition of TiO₂ into Co matrix, the corrosion current density, polarization resistance, and charge transfer resistance of Co‐TiO₂ coating were increased compared with Co coating.     

电沉积工艺对镀锌层的表面形态及电化学性能的影响

采用电沉积技术制备几种电沉积式锌电极,考察镀液中KOH浓度和沉积电流密度对所制得镀锌层的微观形貌与性能的影响规律.结果表明镀锌层的枝晶随着KOH浓度(250～400 g/L)的增加而变得粗大,且其析氢量、腐蚀电位和腐蚀电流密度均呈现先减小而后增加的趋势;随着电流密度(25～100 mA/cm2)的增长,镀锌层由块状结晶向枝晶转变,相应地电极反应活性随之增大,而耐蚀性则随之变差,并发现沉积电流密度为75 mA/cm2时,锌电极的综合性能最好,以200 mA/g充放电循环10周次,其放电容量仍可达504 mA-h/g.解释了主要工艺参数对结晶形态及电极性能影响的原因,并说明适当的KOH浓度和沉积电流密度有利于提高电极的综合性能.     

Fabrication and wear properties of co-deposited Ni-Cr nanocomposite coatings

Ni-Cr nanocomposite coatings with different Cr particles contents were developed by electrodeposition method from a nickel sulfate solution containing different concentrations of Cr nanoparticle with an average particle size of 40 nm. The characteristics of the coatings were assessed by scanning electron microscopy and microhardness test. The friction and wear performances of Ni-Cr nanocomposite coatings and pure Ni film were comparatively investigated, with the effect of the Cr content on the friction and ...     

Oxidation of a novel electrodeposited Ni–Al nanocomposite film at 1050 °C

A novel Ni–28Al nanocomposite film (in weight percentage) was developed by co-electrodeposition of Ni with Al nanoparticles (mean size 75 nm). The Al nanoparticles were dispersed in the electrodeposited Ni matrix (mean grain size 40 nm). The oxidation at 1050 °C showed that the scaling rate of the as-deposited Ni–28Al nanocomposite film was two orders of magnitude lower than that of the electrodeposited pure Ni film due to the formation of a continuous alumina scale.     

Si3N4/Ni nanocomposite formed by electroplating:Effect of average size of nanoparticulates

Properties of Si3N4/Ni electroplated nanocomposite such as corrosion current density after long time immersion,roughness of obtained layer and distribution of nanometric particulates were studied.Other effective factors for fabrication of nanocomposite coatings were fixed for better studying the effect of the average size of nanoparticulates.The effects of the different average size of nanometric particulates(ASNP)from submicron scale(less than 1μm)to nanometric scale(less than 10 nm)were studied.The nanostructures of surfaces were examined by scanning electron microscopy(SEM),transmission electron microscopy(TEM)and atomic force microscopy(AFM).Corrosion rates of the coatings were determined using the Tafel polarization test.It is seen that decreasing the ASNP will lead to lower corrosion current densities;however,in some cases,pitting phenomena are observed.The roughness illustrates a minimum level while the distribution of nanometric particulates is more uniform by decreasing the ASNP.The effects of pulsed current on electrodeposition(frequency,duty cycle)and concentration of nanoparticulates in electrodeposition bath on trend of obtained curves have been discussed.Response surface methodology was applied for optimizing the effective operating conditions of coatings.The levels studied were frequency range between 1 000 and 9 000 Hz,duty cycle between 10%and 90%and concentration of nanoparticulates of 10-90 g/L.     

NiCo-SiC纳米复合镀层的耐蚀性和摩擦学性能

用电沉积方法在不锈钢表面制备了NiCo-SiC纳米复合镀层,考察了不同纳米颗粒含量镀液的阴极极化曲线,测定了纳米复合镀层的晶体结构,分析了镀层的表面形貌和磨损形貌.结果表明:加入纳米SiC颗粒后,金属的还原电位发生负移,镀层表面晶粒形貌由针状变为颗粒状;NiCo-SiC纳米复合镀层比NiCo合金镀层具有更好的抗腐蚀性和摩擦学性能;磨损表面形貌显微分析表明合金镀层的磨损机制主要是粘着磨损,表面发生了严重的擦伤和塑性变形,而纳米复合镀层的磨损机制是典型的磨粒磨损.     

The cyclic-oxidation behavior of several nickel-base single-crystal superalloys without and with coatings

Several commerical single-crystal superalloys (CMSX-2, CMSX-3, CMSX-4, CMSX-6, SRR 99) and some laboratory versions of one of them (CMSX-4) with various Y additions were investigated concerning their cyclic-oxidation resistance in air at 1000 and 1150°C. The investigations also included two materials (CMSX-6, SRR 99) with an RT-22 coating. Weight changes and acoustic emission were recorded up to 1000 cycles and scales, coatings, and substrates were characterized by metallography, SEM, and microprobe in postexperimental investigations. The best cyclic-oxidation behavior and excellent resistance to spalling even at 1150°C were shown by a laboratory version of CMSX-4 containing between 10 and 60 ppm Y. While at 1000°C interdiffusion can be taken as tolerable for the coated alloys, there is rapid degradation of the coating by interdiffusion at 1150°C.