Melt rheology and elasticity of natural rubber—ethylene–vinyl acetate copolymer blends

The melt rheology of blends of natural rubber (NR) and ethylene–vinyl acetate copolymer (EVA) has been studied with reference to the effects of blend ratio, cross-linking systems, shear stress, and temperature. When EVA formed the dispersed phase, the viscosity of the blends was found to be a nonadditive function of the viscosities of the component polymers at lower shear region, i.e., a positive deviation was observed. This behavior has been explained based on structural buildup of dispersed EVA domains in the continuous NR matrix. The effect of the addition of silica filler on the flow characteristics of the blends has been investigated. The melt elasticity parameters such as die swell, principal normal stress difference, recoverable shear strain, and elastic shear modulus of NR–EVA blends were also evaluated. © 1993 John Wiley & Sons, Inc.     

Influence of the molecular weight of ethylene vinyl acetate copolymers on the flow and mechanical properties of uncompatibilized polystyrene/ethylene–vinyl acetate copolymer blends

Rubber‐toughened polystyrene (PS) has been extensively studied and is a well‐established material. However, the use of thermoplastic elastomers to toughen PS is new and not well understood. In this study, three types of ethylene vinyl acetate (EVA) copolymers with the same vinyl acetate (VA) content (27.2–28.8 wt %) but with different melt flow indexes (MFI; g (10 min)⁻¹) of 365–440 (Elvax 210), 38.0–48.0 (Elvax 240) and 2.6–3.4 (Elvax 265) were used as impact modifiers for PS. The uncompatibilized blend systems at different compositions were prepared using a twin‐screw extruder and injection moulding to produce the required test pieces. The viscosity of the dispersed phase (EVA) has a significant effect on the mechanical properties of the blends. Rheological studies show that uncompatibilized PS/EVA265 blends exhibit some degree of compatibility when the amount of EVA265 added is below 30 wt %. These results indicate that EVA265 with the lowest melt flow index or highest molecular weight is the most effective impact modifier for PS. The mechanism for such behaviour is still unclear. © 2001 Society of Chemical Industry     

Melt rheology and morphology of PP/SEBS/PC ternary blend

Melt rheological properties of the ternary blend of isotactic polypropylene (PP), styreneethylene–butylene–styrene terpolymer (SEBS), and polycarbonate (PC), PP/SEBS/PC, are studied in a wide range of composition, such that PP is the matrix and SEBS and PC are the minor components, with the proportion of one varying from 0 to 30% at various fixed compositions of the other. The respective binary blends, PP/SEBS and PP/PC, studied as the reference systems for interpretation of results on the ternary blends yielded interesting new information about the morphology development and its correlation with melt rheological properties of these binary blends. The studies include the measurement of melt rheological properties on a capillary rheometer in the shear rate range 10¹–10⁴ s^?1 at a fixed temperature of 240°C. The data presented as conventional flow curves are analyzed for the effect of blend composition and shear rate on pseudoplasticity, melt viscosity, and melt elasticity, and role of each individual component is identified. Morphology of dispersed phases of these blends is studied through scanning electron microscopy of the cryogenically fractured and suitably etched surfaces. Variations of morphology with blend composition and shear rate showed interesting correlation with melt rheological properties, which are discussed in detail. An important finding of the morphological studies is that in the PP/SEBS/PC ternary blend the SEBS phase forms two types of morphologies depending on the blend composition and shear rate: (i) simple droplets and (ii) boundary layer at the surface of the PC droplets. © 1993 John Wiley & Sons, Inc.     

Processing and properties of an ethylene–vinyl acetate blend foam incorporating ethylene–vinyl acetate and polyurethane waste foams

Waste polyurethane foam (w‐PU) and waste ethylene–vinyl acetate foam (w‐EVA) were used as fillers for the production of an ethylene–vinyl acetate (EVA) blend foam. Two different foaming techniques (single‐stage and heat–chill processes) were used for this purpose. The waste foam concentration was varied up to 30 wt % of the original EVA. The physical, mechanical, and morphological properties of the filled foam were studied. The single‐stage process produced blend foams with a lower density and a greater cell size than the foams obtained by the heat–chill process. The density and compression strength of the blend foam increased as the percentage of w‐PU foam increased. However, for the w‐EVA/EVA blend foams, the addition of w‐EVA foam did not significantly affect the density or compression strength compared to the original EVA foams. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44708.     

Toughening and compatibilization of polypropylene/polyamide‐6 blends with a maleated–grafted ethylene‐co‐vinyl acetate

In this article, maleated–grafted ethylene‐co‐vinyl acetate (EVA‐g‐MA) was used as the interfacial modifier for polypropylene/polyamide‐6 (PP/PA6) blends, and effects of its concentration on the mechanical properties and the morphology of blends were investigated. It was found that the addition of EVA‐g‐MA improved the compatibility between PP and PA6 and resulted in a finer dispersion of dispersed PA6 phase. In comparison with uncompatibilized PP/PA6 blend, a significant reduction in the size of dispersed PA6 domain was observed. Toluene‐etched micrographs confirmed the formation of interfacial copolymers. Mechanical measurement revealed that the addition of EVA‐g‐MA markedly improved the impact toughness of PP/PA6 blend. Fractograph micrographs revealed that matrix shear yielding began to occur when EVA‐g‐MA concentration was increased upto 18 wt %. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99:3300–3307, 2006     

Melt rheology and morphology of LLDPE/EVA blends: Effect of blend ratio,compatibilization, and dynamic crosslinking

The melt rheological properties of linear low‐density polyethylene (LLDPE)/ethylene vinyl acetate (EVA) blends were investigated with special reference to the effect of blend ratio, temperature, shear rate, compatibilization, and dynamic vulcanization. The melt viscosity of the blends determined with a capillary rheometer is found to decrease with an increase of shear rate, which is an indication of pseudoplastic behavior. The viscosity of the blend was found to be a nonadditive function of the viscosities of the component polymers. A negative deviation was observed because of the interlayer slip between the polar EVA and the nonpolar LLDPE phases. The melt viscosity of these blends decreases with the increased concentration of EVA. The morphology of the extrudate of the blends at different shear rates and blend ratios was studied and the size and distribution of the domains were examined by scanning electron microscopy. The morphology was found to depend on shear rate and blend ratio. Compatibilization of the blends with phenolic‐ and maleic‐modified LLDPE increased the melt viscosity at lower wt % of compatibilizer and then leveled off. Dynamic vulcanization is found to increase the melt viscosity at a lower concentration of DCP. The effect of temperature on melt viscosity of the blends was also studied. Finally, attempts were made to correlate the experimental data on melt viscosity and cocontinuity region with different theoretical models. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3210–3225, 2002     

Influence of ethylene vinyl acetate on the spinnability and mechanical properties of poly(propylene)/zeolite‐Ag blend fibers

The spinnability and mechanical properties of poly(propylene) (PP)/zeolite‐supported Ag⁺ (zeolite‐Ag)/ethylene vinyl acetate (EVA) ternary blend fibers were studied. It was found that the spinning temperature of the ternary blend fibers was decreased in the presence of EVA. The addition of 2 wt % EVA substantially improved the spinnability of the blend system by enhancing its flowability. It was also found that the ternary fiber with EVA₂₈ (28 wt % vinyl acetate content) showed balanced improvement of mechanical properties by a concomitant increase in modulus and tensile strength. The improvements of spinnability and mechanical properties suggested that a core–shell structure of zeolite‐Ag/EVA₂₈ particles, with zeolite‐Ag as the core and EVA₂₈ as the shell, was formed and remained during the melt‐mixing process of the blended chips and during the course of fiber processing. EVA probably enhanced the binding between the zeolite‐Ag and the PP matrix, as made evident in SEM microphotographs. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1460–1466, 2005     

Effect of maleated EVA on compatibility and toughness of PETG/EVA blend

Maleic anhydride (MAH) grafted onto ethylene vinyl acetate copolymer (EVA), mEVA (modified EVA) was blended with poly(ethylene glycol‐co‐cyclohexane‐1,4‐dimethanol terephthalate) (PETG) with various mEVA and EVA (unmodified) content in the internal mixer. The effect of reactive compatibilizer to decrease the dispersed particle diameter was observed. The brittle–ductile transition was found at about d_n: 0.37 µm and d_v: 0.55 µm of particle diameter, a critical particle diameter, regardless of EVA content, and the blend was also toughened at above the critical particle diameter regardless of dispersed EVA content and compatibility. The toughening mechanism and the effect of the particle diameter on the impact strength of the blend were investigated by morphological observation, and it was found that the toughening of the PETG/EVA blend system resulted from the shear deformation, induced by cavitation of dispersed EVA particles. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Double‐yielding behavior in injection‐molded polycarbonate/high‐density polyethylene/ethylene–vinyl acetate copolymer blends

A uniaxial tensile test was performed for polycarbonate (PC)/high‐density polyethylene (HDPE)/ethylene–vinyl acetate copolymer (EVA) blends with a fixed EVA content but various PC contents. The double‐yielding phenomenon and its composition dependence, as observed in the PC/HDPE blend, were again detected. EVA did not serve as a successful compatibilizer of PC and HDPE in the PC/HDPE/EVA blend. The incorporation of EVA resulted in a larger size and a more irregular shape of the PC fibers, as indicated in the scanning electron microscope observations; this, consequently, produced a higher serious stress concentration in the blend. This more complicated and instable morphology produced different double‐yielding behaviors in the PC/HDPE/EVA blends compared with the binary one. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Melt rheology of HDPE/EVA blends: The effects of blend ratio,compatibilization, and dynamic vulcanization

The melt rheological behavior of high‐density polyethylene (HDPE)/ethylene vinyl acetate (EVA) blends has been examined with reference to the effect of blend ratio, shear stress, and temperature. The HDPE/EVA blends exhibit pseudoplastic behavior, and the observed rheological behavior of the blends was correlated with the extrudate morphology. The experimental values of the viscosity were compared with the theoretical models. The effect of maleic‐ and phenolic‐modified PE compatibilizers on the viscosity of H₇₀ blend was analyzed and found that compatibilization did not significantly increase the viscosity. The effect of dynamic vulcanization and temperature on the viscosity was also analyzed. The activation energy of the system decreased with increase in EVA content in the system. The phase continuity and phase inversion points of the blends were theoretically predicted and compared with the experimental values. The melt flow index (MFI) values of the blends were also determined and found that the MFI values decreased with increase in EVA content in the system. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

Morphological,transport, and adsorption properties of ethylene vinyl acetate/polyurethane/bentonite clay composites

The effect of polyurethane (PU) foam on the morphological and transport properties of ethylene vinyl acetate (EVA) with 9% vinyl acetate and the potential application of 3%bentonite/28.5% PU/68.5% EVA composites fabricated via the melt‐blending method in heavy‐metal extraction from water systems were investigated. EVA did not swell in water, whereas the PU/EVA blend attained a maximum percentage of deionized water uptake of 2.158 mol %. A 3% bentonite/28.5% PU/68.5% EVA composite blend successfully removed 90% of Pb²⁺ from an aqueous solution with an initial concentration of 30 mg/L, whereas 3% bentonite/97% EVA could only extract 7.323% of Pb²⁺ ions. Pb²⁺ adsorption was found to obey the Langmuir adsorption isotherm and pseudo‐second‐order kinetic model. Thermodynamic studies demonstrated that the adsorption was favorable at room temperature and the uptake of Pb²⁺ was mostly by physical adsorption, as also indicated by the value n = 2.449 (where n is an empirical parameter indicating transport mode) from the Freundlich adsorption isotherm. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Ethylene copolymers as sintering enhancers and impact modifiers for rotational molding of polyethylene

The objective of this work was to evaluate the effect of blending minor amounts of ethylene styrene Interpolymer or ethylene vinyl acetate (EVA) with polyethylene on cycle times and impact strength in rotational molding. The blends sintered significantly faster than polyethylene. The sintering rates were primarily influenced by the melting points of the minor blend components, and not by differences in melt viscosity and/or elasticity at low shear rate. Blending Interpolymer or EVA with polyethylene resulted in improved environmental stress crack resistance and decreased flexural modulus. In rotational molding, blending Interpolymer or EVA with polyethylene generally resulted in faster bubble removal, more uniform thickness and shorter cycle times. Ductile failure was generally observed at the peak mean failure energy (MFE). The blend containing Interpolymer yielded significantly increased MFE, possibly because the Interpolymer was compatible with polyethylene and was very well dispersed.     

Glass-fiber-reinforced polypropylene/EPDM blend. I. Melt rheological properties

Melt rheological properties of the blend of isotactic polypropylene (PP) and ethylene propylene diene rubber (EPDM) at varying ratios and of the glass fiber (GF) filled PP and PP/EPDM blend by varying both GF loading and blending ratio of the polyblend matrix are studied. Rheological measurements at 220°C in shear rate range 10¹?10⁴s^?1 were made on a capillary rheometer. Scanning electron micrographs of the extrudates are presented to show the morphology and the alignment of the glass fibers with respect to the flow direction. Variations of pseudoplasticity index, melt viscosity, and melt elasticity with EPDM content in PP/EPDM blend, and with varying GF content at any given composition of the matrix in PP/EPDM/GF ternary system, in the studied range are presented and discussed. Resultes on melt viscosity and melt elasticity show (i) reduced effect of GF at high shear rates on these properties and (ii) upward deviation of melt viscosity versus shear rate curve at low shear rates. A change in flow behavior in presence of GF is observed around a critical shear rate 2 × 10³ s^?1 and is attributed to the difference of interaction of GF and the dispersed rubber droplets at high and low shear rates. Elastic recovery showed nonequilibrium behavior at low shear rates.     

Correlation between the morphology and dynamic mechanical properties of ethylene vinyl acetate/linear low‐density polyethylene blends: Effects of the blend ratio and compatibilization

The effects of the blend composition and compatibilization on the morphology of linear low‐density polyethylene (LLDPE)/ethylene vinyl acetate (EVA) blends were studied. The blends showed dispersed/matrix and cocontinuous phase morphologies that depended on the composition. The blends had a cocontinuous morphology at an EVA concentration of 40–60%. The addition of the compatibilizer first decreased the domain size of the dispersed phase, which then leveled off. Two types of compatibilizers were added to the polymer/polymer interface: linear low‐density polyethylene‐g‐maleic anhydride and LLDPE‐g phenolic resin. Noolandi's theory was in agreement with the experimental data. The conformation of the compatibilizer at the blend interface could be predicted by the calculation of the area occupied by the compatibilizer molecule at the interface. The effects of the blend ratio and compatibilization on the dynamic mechanical properties of the blends were analyzed from ?60°C to +35°C. The experiments were performed over a series of frequencies. The area under the curve of the loss modulus versus the temperature was higher than the values obtained by group contribution analysis. The loss tangent curve showed a peak corresponding to the glass transition of EVA, indicating the incompatibility of the blend system. The damping characteristics of the blends increased with increasing EVA content because of the decrease in the crystalline volume of the system. Attempts were made to correlate the observed viscoelastic properties of the blends with the morphology. Various composite models were used to model the dynamic mechanical data. Compatibilization increased the storage modulus of the system because of the fine dispersion of EVA domains in the LLDPE matrix, which provided increased interfacial interaction. Better compatibilization was effected at a 0.5–1% loading of the compatibilizer. This was in full agreement with the dynamic mechanical spectroscopy data. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4526–4538, 2006     

Comparison Properties of Natural Rubber (SMR L)/Ethylene Vinyl Acetate (EVA) Copolymer Blends and Epoxidized Natural Rubber (ENR-50)/Ethylene Vinyl Acetate (EVA) Copolymer Blends

Mixing torque, morphology, tensile properties and swelling studies of natural rubber/ethylene vinyl acetate copolymer blends were studied. Two series of unvulcanized blends, natural rubber/ethylene vinyl acetate (SMRL/EVA) copolymer blend and epoxidized natural rubber (50% epoxidation)/ethylene vinyl acetate (ENR-50/EVA) copolymer blend were prepared. Blends were prepared using a laboratory internal mixer, Haake Rheomix polydrive with rotor speed of 50 rpm at 120°C. Results indicated that mixing torque value and stabilization torque value in ENR-50 blends are lower than SMRL blends. The process efficiency of ENR-50/EVA blends is better due to less viscous nature of the blend compared to SMRL/EVA blends as indicated in stabilization torque graph. Tensile properties like tensile strength, M100 (modulus at 100% elongation) and E _b (elongation at break) increase with increasing EVA fraction in the blend. At the similar blend composition, ENR-50 blend shows better tensile properties than SMRL blends. In oil resistance test, swelling percentage increased with immersion time and rubber composition. At a similar immersion time, ENR-50 blends exhibit better oil resistance compared to SMRL blends. Scanning electron microscopy (SEM) of tensile fractured surface indicated that EVA/ENR-50 blends need higher energy to cause catastrophic failure compared to EVA/SMRL blends. In etched cryogenically fractured surface, size and distribution of holes due to extraction of rubber phase by methyl ethyl ketone (MEK) were studied and holes became bigger as rubber composition increased due to coalescence of rubber particle.     

Improving viscoelasticity and rebound resilience of crosslinked low‐density polyethylene foam by blending with ethylene vinyl acetate and polyethylene‐octene elastomer

To obtain high‐rebound resilience of crosslinking low‐density polyethylene (LDPE) foam and decrease the foam density at the same content of foaming agent, the melt viscoelasticity of LDPE with different compositions (ethylene vinyl acetate [EVA], polyethylene‐octene elastomer, and crosslinking agent) was investigated by dynamic rheology test. Then, LDPE/EVA/(polyethylene‐octene elastomer) foams with different composition ratios were produced by a continuous foaming process and investigated by the rebound resilience test. The results show that the melt viscoelasticity behavior of LDPE and its blends in the molten state possessed more melt elasticity behavior after the crosslinking was introduced. Meanwhile, the rebound resilience of LDPE foam was increased 54% at the lower foam density (0.031 g/cm³). It could meet the requirements of sports mats for high‐rebound resilience (>50%) and decrease the material cost when EVA was introduced into the foaming system. J. VINYL ADDIT. TECHNOL., 22:61–71, 2016. © 2014 Society of Plastics Engineers     

High‐resolution solid‐state NMR and SEM study of the interaction behavior of poly(ethylene‐co‐vinyl acetate)/poly(vinyl acetate) blends

Binary blends formed by two types of ethylene‐co‐vinyl acetate (EVA), which have different vinyl acetate contents, and poly(vinyl acetate) (PVAc) were prepared in a Haake Rheocord 9000 plastograph. A series of samples were obtained varying the PVAc amount up to 50%. The studies were carried out employing solid‐state nuclear magnetic resonance spectroscopy (NMR) and scanning electronic microscopy (SEM). The xenon‐129 (¹²⁹Xe) and carbon‐13 (¹³C) NMR response together with the microscopy results showed that the systems are heterogeneous. Therefore, EVA with a higher vinyl acetate content presented some interaction between the polymer blend components. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 116–124, 2002     

Poly(lactic acid)/ethylene vinyl acetate copolymer blend composites with wood flour and wollastonite: Physical properties,morphology, and biodegradability

In the present study, poly(lactic acid) (PLA), a biodegradable plastic, was melt‐blended with five weight percentages (10–50 wt%) of ethylene vinyl acetate (EVA) copolymer, a non‐biodegradable plastic, having a vinyl acetate content of 19 wt% and a melt flow index of 530 g/10 min, on a twin screw extruder, followed by an injection molding. The blends at 10 and 20 wt% EVA revealed a noticeably increased impact strength and strain at break over the pure PLA, and the blend at 10 wt% EVA exhibited the highest impact strength and strain at break. The 90/10 (wt%/wt%) PLA/EVA blend was then selected for preparing either single or hybrid composite with wood flour (WF) and wollastonite (WT). The filler loading was fixed at 30 parts by weight per hundred of resin throughout the experiment, and the WF/WT weight ratios were 30/0, 20/10, 15/15, 10/20, and 0/30. The prepared composites were examined for their mechanical and thermal properties, melt flow index, flammability, water uptake, and biodegradability as a function of composition. All the composites showed a filler‐dose‐dependent decrease in the impact strength and strain at break, but an increase in the tensile and flexural modulus (optimal at 0/30 WF/WT) and tensile and flexural strength (optimal at 30/0 WF/WT) as compared with the neat 90/10 (wt%/wt%) PLA/EVA blend. In addition, the melt flow index, char residue, anti‐dripping ability, water uptake, and biodegradability of the composites were also higher than those of the neat blend. J. VINYL ADDIT. TECHNOL., 25:313–327, 2019. © 2019 Society of Plastics Engineers     

Influence of the polarity of ethylene–vinyl acetate copolymers on the morphology and mechanical properties of their uncompatibilised blends with polystyrene

Rubber‐toughened polystyrene has been extensively studied and is a well‐established technology. However, the use of thermoplastic elastomers to toughen polystyrene (PS) is new and has the potential for further investigations. In the present study, three EVAs (ethylene–vinyl acetate copolymers) with identical melt flow indices (MFIs), of ～2.5 dgmin^?1, but different vinyl acetate (VA) contents, of 9.3 wt% (EVA760), 18.0 wt% (EVA460) and 28.0 wt% (EVA265), were melt blended with PS at 180 °C, and various ASTM test pieces were injection moulded at 200 °C. The polarity of the dispersed phase (ie EVA), has a significant effect on the mechanical properties of the blends. Both mechanical and rheological studies reveal that the uncompatibilised PS/EVA265 blends exhibit some degree of compatibility when the amount of EVA265 is lower than 30 wt%. These results indicate that EVA265 with the highest VA content is the most effective impact modifier for PS. The results clearly show that increasing the VA content in EVA increases the polarity of the dispersed phase, approaching that of the matrix (ie PS) and subsequently improving the compatibility between the two phases in terms of interfacial adhesion. © 2002 Society of Chemical Industry     

Effect of electron beam irradiation and vinyl acetate content on the physicochemical properties of LDPE/EVA blends

The radiation‐induced crosslinking, compatibility, and surface modification of low density polyethylene/ethylene vinyl acetate blends (LDPE/EVA) were investigated. The structural and physical properties were characterized in terms of gel content, hot set, mechanical properties, contact angle, and surface free energy. The highest crosslink density was obtained at 20 wt % of EVA. Gel content of LDPE/EVA blends was increased with increasing irradiation dose, vinyl acetate (VA), and EVA contents. The hot set results are consistent with the gel content data. Mechanical testing showed that the tensile strength of samples increased with increasing irradiation dose up to 180 kGy, whereas the elongation at break was decreased with increasing irradiation dose. Contact angle measurements showed that the surface hydrophillicity of LDPE blend was increased with increasing irradiation dose and contents of both VA and EVA. The surface free energy was greatly dependent on irradiation dose and content of both VA and EVA. The total surface free energies of different LDPE formulations were in the range 17.25–32.51 mN/m, in which the polar (^pσ) and disperse (^dσ_s) values were within the range 16.52–26.6 and 0.9–5.91 mN/m, respectively. In conclusion, electron beam irradiation and blending LDPE with EVA improved the wettability or adhesion properties of LDPE/EVA blends. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007