The properties of wet-formed thermoplastic sheet composites

Glass fiber reinforced thermoplastic matrix sheet composites of polypropylene and poly(ethylene terephalate) were produced in a two-stage pilot scale impregnation and consolidation process. The first stage consisted of preparing wet-formed mats of long, discontinuous fibers and polymer powder on an inclined wire paper-making machine. The second stage consisted of consolidating approximately 15 wet-formed mats into a solid composite laminate by the application of heat and pressure in a compression press. The resulting composites had a nominal glass content of 26 wt% (∼12 vol %). Flexural strengths as high as 108 MPa for polyproplene composites and 132 MPa for poly(ethylene terephthalate) composites were measured on specimens cut from stamped parts. The flexural modulus of the polypropylene compsites reached 5.4 Gpa, while the modulus of the stiffest poly(ethylene terephthalate) composite was 8.1 Gpa. The impact properties of the composites were equally good. Polyproplene compsites absorbed up to 62 J/cm during an instrumented falling dart impact test, while poly(ethylene terephthalate) composites absorbed as much as 32 J/cm during the same test.     

聚丙烯基原位成纤复合材料研究进展

以聚对苯二甲酸乙二酯(PET)、尼龙(PA)66、PA6、超高分子量聚乙烯(UHMWPE)、聚苯硫醚(PPS)、聚萘二甲酸乙二酯(PEN)等热塑性树脂为成纤聚合物,综述了利用这些成纤聚合物制备聚丙烯(PP)基原位成纤复合材料的方法、技术及复合材料的结构特征、力学性能.提出了优化PP基原位成纤复合材料综合力学性能的思路.     

In situ microfibrillar blends and composites of polypropylene and poly (ethylene terephthalate): Morphology and thermal properties

Microfibrillar blends were prepared from polypropylene and poly (ethylene terephthalate) by extrusion followed by cold drawing. The draw ratio employed had a prominent effect on the aspect ratio of the microfibrils produced, as revealed by scanning electron microscopy. The subsequent isotropization step between the T_m of the polymers created microfibrillar composites with randomly oriented short microfibrils of poly (ethylene terephthalate). The X ray diffraction patterns of the microfibrillar blends were different from those of corresponding composites although the polypropylene phase in both exhibited predominantly the presence of α crystallites. The crystallization of the polypropylene phase was affected by the orientation and diameter of the poly (ethylene terephthalate) microfibrils. The short microfibrils in the microfibrillar composites were not effectual in hastening the crystallization of polypropylene. The thermal decomposition studies revealed the capability of microfibrillar blends to delay the degradation better than the microfibrillar composites.     

Toughening and Compatibilization of Acrylonitrile–Butadiene–Styrene/Poly (Ethylene Terephthalate) Blends Using an Oxazoline-Functionalized Impact Modifier

An oxazoline-functionalized core–shell impact modifier was synthesized between aminoethanol and acrylonitrile/butadiene/styrene high rubber powder. According to the Fourier transform infrared spectroscopy test, the nitrile groups were partially converted into oxazoline groups successfully. The oxazoline-functionalized acrylonitrile/butadiene/styrene high rubber powder was used as an impact modifier for acrylonitrile–butadiene–styrene/poly(ethylene terephthalate) blends. The differential scanning calorimeter and rheological tests demonstrated that poly(ethylene terephthalate) was partially miscible with acrylonitrile–butadiene–styrene, because the oxazoline groups of oxazoline-functionalized acrylonitrile/butadiene/styrene high rubber powder reacted with the end groups of poly(ethylene terephthalate). The results of scanning electron microscopy indicated that the morphology of acrylonitrile–butadiene–styrene/poly(ethylene terephthalate) blends with proper oxazoline-functionalized acrylonitrile/butadiene/styrene high rubber powder content was improved significantly. The best mechanical properties were achieved, When 6 wt% oxazoline-functionalized acrylonitrile/butadiene/styrene high rubber powder was added into acrylonitrile–butadiene–styrene/poly(ethylene terephthalate) blends.     

Polymer composite materials with fibrous and disperse basalt fillers

The advantage of basalt fibres in comparison to glass fibres was demonstrated. The process parameters for production of basalt fibre are reported. The manufacturing processes in processing polypropylene composites with low combustibility and poly(ethylene terephthalate) composites filled with basalt fibres in lines based on a cascade screw-disk extruder are examined. Technology for obtaining polymer coatings using composites with basalt flakes and their properties are described. Translated from Khimicheskie Volokna, No. 3, pp. 59–63, May–June, 2008.     

高强高韧GF／PP复合材料的研究

通过在短玻(GF)增强聚丙烯(PP)中添加聚烯烃弹性体(POE),并用马来酸酐对PP进行接枝交联的方法, 制备了高冲击韧性GF／PP复合材料。在该材料中,短切玻璃纤维的加入大幅度提高了材料的拉伸、弯曲强度,而POE 则通过产生形变等方式,提高了材料的冲击韧性;在其中加入马来酸酐接枝聚丙烯增加界面结合力,可使GF／PP／POE 复合体系表现出良好的综合力学性能,其拉伸强度为51．9 MPa,弯曲强度为68．1MPa,冲击韧性为44．2 kJ／m2。     

Thermoplastic composites from maleic anhydride modified post-consumer plastics

In attempts to identify potential applications for refined commingled postconsumer plastics, a feedstock containing about 80% polyethylene (PE) and lesser amounts of poly(ethylene terephthalate) (PET), polystyrene (PS), polypropylene (PP), and poly(vinyl chloride) (PVC) was modified through functionalization with maleic anhydride in a co-rotating intermeshing twin-screw extruder. The modified and unmodified blends were compounded with various fillers and reinforcements such as glass fibers, mica flakes, talc, and calcium carbonate. Injection molded composites based on the modified matrix had, in general, superior mechanical and thermal properties. These findings are discussed in view of the improved adhesion resulting from reactions and/or enhanced polar interactions at phase boundaries. Several compounds prepared in this work had overall property data comparable to, or approaching those, of equivalent commercial HDPE molding compounds that are commonly used in “durable” applications.     

Effect of impregnation time on performance of long glass fiber‐reinforced polypropylene composites

Long glass fiber (LGF)‐reinforced polypropylene (PP) composites were prepared using self‐designed impregnation device. Effects of impregnation time on mechanical properties, crystallization, dynamic mechanical properties, and morphology of PP/LGF composites were investigated. The experiment results demonstrate that the excellent tensile strength, Notched Izod impact strength was 152.9 MPa, 31.2 KJ/m², respectively, and the stiffness of PP/LGF composites was higher, when the impregnation time was 7.03 s. The excellent interfacial adhesion between PP and glass fiber indicates that PP/LGF composites possess the outstanding mechanical properties. The impregnation time scarcely influenced thermal properties of PP/LGF composites. J. VINYL ADDIT. TECHNOL., 24:174–178, 2018. © 2016 Society of Plastics Engineers     

Morphology and properties of poly(ethylene terephthalate) and thermoplastic polyester elastomer blends modified in the melt by a diisocyanate chain extender and filled with a short glass fiber

The structural features and rheological, mechanical, and relaxation properties of poly(ethylene terephthalate) (PET) blends with 7–50 wt % polyester thermoplastic polyester elastomer (TPEE), a block copolymer of poly(butylene terephthalate) and poly(tetramethylene oxide), chemically modified by a diisocyanate chain extender (CE) and reinforced with 30% glass fibers (GF) were studied. The composites were obtained by reactive extrusion with a twin‐screw reactor–mixer with a unidirectional rotation of screws. The molecular–structural changes in the materials were judged against data provided by differential scanning calorimetry, scanning electron microscopy, relaxation spectrometry, and rheological analysis of the melts. Regardless of the TPEE concentration in the blends with GF‐reinforced PET, the addition of CE resulted in the growth of the indices of the mechanical properties at straining, bending, and impact loading and an increase in the melt viscosity. In addition, an increase in the average length of short GFs in the composites and an intensification of interphase adhesion in the polyester binder–GF surface system were observed. The introduction of CE promoted a slowdown in PET crystallization in the composites and intensified the interphase adhesion in the binder–GF system at temperatures higher and lower than the PET glass‐transition temperature. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45711.     

Cowoven polypropylene/glass composites with polypropylene + polymer liquid crystal interlayers: Dynamic mechanical and thermal analysis

Simultaneous macroscopic and molecular reinforcement of polypropylene with glass fibers and Polymer Liquid Crystals (PLCs) is evaluated. Interlayers of polypropylene (PP) + poly(ethylene terephthalate) /0.6 p-hydroxybenzoic acid PLC blends are introduced between the cowoven polypropylene + glass fiber plies. Analysis was conducted using Dynamic Mechanical Thermal Analysis (DMTA), Differential Scanning Calorimetry (DSC), and Thermogravimetric Analysis (TGA). The results indicate that low fractions of PLC material in the composite have dual benefits of increased rigidity and toughness. The crystallization kinetics are influenced by the dual nucleating effects of both reinforcing agents. A decrease in crystallinity is associated with increasing PLC presence. Degradation kinetics of the composites demonstrate only one kinetic step in contrast to the interlayers alone.     

Injection‐molded short hemp fiber/glass fiber‐reinforced polypropylene hybrid composites—Mechanical,water absorption and thermal properties

Natural fiber‐based thermoplastic composites are generally lower in strength performance compared to thermoset composites. However, they have the advantage of design flexibility and recycling possibilities. Hybridization with small amounts of synthetic fibers makes these natural fiber composites more suitable for technical applications such as automotive interior parts. Hemp fiber is one of the important lignocellulosic bast fiber and has been used as reinforcement for industrial applications. This study focused on the performance of injection‐molded short hemp fiber and hemp/glass fiber hybrid polypropylene composites. Results showed that hybridization with glass fiber enhanced the performance properties. A value of 101 MPa for flexural strength and 5.5 GPa for the flexural modulus is achieved from a hybrid composite containing 25 wt % of hemp and 15 wt % of glass. Notched Izod impact strength of the hybrid composites exhibited great enhancement (34%). Analysis of fiber length distribution in the composite and fracture surface was performed to study the fiber breakage and fracture mechanism. Thermal properties and resistance to water absorption properties of the hemp fiber composites were improved by hybridization with glass fibers. Overall studies indicated that the short hemp/glass fiber hybrid polypropylene composites are promising candidates for structural applications where high stiffness and thermal resistance is required. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2432–2441, 2007     

Oriented monofilaments from blends of poly(ethylene terephthalate) and polypropylene

Poly(ethylene terephthalate) and polypropylene are considered, to be incompatible by the usual criteria for polymer blends. Sheath/core filaments of these polymers could not be oriented because of poor adhesion of the base polymers. Melt blends of the two polymers with 30 and 50 weight percent polypropylene produced useful, oriented monofilaments. Tensile and dynamic mechanical properties of these filaments indicate that the structures consist of interlocked microfibrillar domains of the polyester and polyolefim. The glass transition region of poly(ethylene terephthalate) is not affected by admixture with polypropylene. A fine mutual dispersion of the two polymers was possible because the melt viscosities of the ingredients were reasonably well matched under the conditions of mixing. The melt viscosity and elasticity of blends were lower than those of either component as expected if the two polymers are immiscible. Monofilament extrusion and melt flow measurements were made with a one-half inch single screw extruder.     

玻纤增强聚丙烯木塑复合材料的性能研究

分别以聚丙烯(PP)、聚乙烯(PE)、玻纤增强PP/PE为基体材料,通过挤出成型制备了木塑复合材料(WPC)。研究表明,玻纤能够有效地提高WPC的性能,以玻纤增强PP/PE为基体制备的WPC的冲击强度、拉伸强度、弯曲强度、弯曲弹性模量分别达到4.58 kJ/m2,19 MPa,30.8 MPa,3520 MPa,性能优于以PP或PE为基体制备的WPC。     

Properties of thermoplastic composites based on wheat‐straw lignocellulosic fillers

Lignocellulosic fractions from wheat straw were used as natural fillers in composites of a polyolefin (a copolymer of polyethylene and polypropylene) and a biodegradable polyester [poly(butylene adipate‐co‐terephthalate)]. The mechanical properties of these injected composites were investigated with tensile and impact testing. A reinforcing effect of wheat‐straw residues was found for both types of composites. Compared with the polyester‐based composites, the polyolefin composites were more brittle. The addition of compatibilizing agents (γ‐methacryloxypropyltrimethoxysilane, maleic anhydride modified polypropylene, and stearic acid) did not improve the properties of the polyolefin composites. The surface properties were studied with contact‐angle measurements, and poor interfacial adhesion was found between the hydrophilic lignocellulosic filler and the hydrophobic polyolefin matrix. Thermal characterization revealed the formation of low intermolecular bonds between the polyester matrix and the lignocellulosic filler, in agreement with the surface tensions results and scanning electron microscopy observations. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 428–436, 2004     

Effect of various organic fibers on the stiffness,strength and impact resistance of polypropylene; a comparison

Composites were prepared from a polypropylene homopolymer and four types of organic fibers, wood, flax, poly(ethylene terephthalate) (PET) and poly(vinyl alcohol) (PVA). Mechanical properties were studied by tensile and impact testing, and structure by scanning electron microscopy. Local deformation processes were followed by acoustic emission testing. Composite strength changes in a wide range and depends on coupling. The deformability of the composites also varies considerably, more plastic deformation occurring in composites prepared with the PET and PVA fibers. Compared to traditional stiff fibers, fracture resistance can be improved significantly with PET and PVA fibers; impact strength as large as 30 kJ m^–2 can be achieved with PVA. © 2020 The Authors. Polymer International published by John Wiley & Sons Ltd on behalf of Society of Industrial Chemistry.     

Blends of poly(ethylene terephthalate) and poly(butylene terephthalate)

Commercial grade poly(ethylene terephthalate), (PET, intrinsic viscosity = 0.80 dL/g) and poly(butylene terephthalate), (PBT, intrinsic viscosity = 1.00 dL/g) were melt blended over the entire composition range using a counterrotating twin‐screw extruder. The mechanical, thermal, electrical, and rheological properties of the blends were studied. All of the blends showed higher impact properties than that of PET or PBT. The 50:50 blend composition exhibited the highest impact value. Other mechanical properties also showed similar trends for blends of this composition. The addition of PBT increased the processability of PET. Differential scanning calorimetry data showed the presence of both phases. For all blends, only a single glass‐transition temperature was observed. The melting characteristics of one phase were influenced by the presence of the other. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 75–82, 2005     

Preparation and properties of poly(ethylene terephthalate)/inorganic whiskers composites

To improve the crystallization and mechanical properties of poly(ethylene terephthalate) (PET), in this work, PET/SiO₂‐MgO‐CaO whiskers composites were prepared via in situ polymerization. The morphology, crystallization, and mechanical properties of the prepared composites were investigated. It was found that inorganic whiskers could be easily dispersed in PET matrix, as demonstrated by SEM and PLM. DSC and PLM observation indicated a strong nucleation capability of inorganic whiskers for PET. Mechanical analysis results showed that the glass transition temperature, tensile strength, and modulus of the composites were greatly improved. A possible chemical bonding between PET chains and the surface of whiskers was observed by FTIR, TGA, and sedimentation experiment. It could be the main reason for the good dispersion and improved properties of the prepared composites. This work is important for the application of PET due to the low cost but high reinforcing efficiency of this inorganic whisker. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

A poly(ethylene terephthalate) nonwoven sandwiched electrospun polysulfonamide fibrous separator for rechargeable lithium ion batteries

A poly(ethylene terephthalate) nonwoven sandwiched electrospun polysulfonamide (PSA) fibrous separator was developed for application in lithium‐ion batteries (LIBs). The poly(ethylene terephthalate) nonwoven served as a mechanical support and the PSA layers provided the separators with nanoporous structures. This novel composite separator possessed better thermal stability and electrolyte wettability than commercial polypropylene separator and the sandwiched nonwoven endowed the separator with an improved mechanical strength (17.7 MPa) compared to the pure electrospun PSA separator. The cells assembled with this composite separator displayed excellent discharge capacity (122.0 mAh g^?1 after 100 cycles) and discharge C‐rate capacity. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44907.     

Surface modification of ultra‐high‐molecular‐weight polyethylene. II. Effect on the physicomechanical and tribological properties of ultra‐high‐molecular‐weight polyethylene/poly(ethylene terephthalate) composites

We performed surface modification of ultra‐high‐molecular‐weight polyethylene (UHMWPE) through chromic acid etching, with the aim of improving the performance of its composites with poly(ethylene terephthalate) (PET) fibers. In this article, we report on the morphology and physicomechanical and tribological properties of modified UHMWPE/PET composites. Composites containing chemically modified UHMWPE had higher impact properties than those based on unmodified UHMWPE because of improved interfacial bonding between the polymer matrix and the fibers and better dispersion of the fibers within the modified UHMWPE matrix. Chemical modification of UHMWPE before the introduction of PET fibers resulted in composites exhibiting improved wear resistance compared to the base material and compared to unmodified UHMWPE/PET composites. On the basis of the morphological studies of worn samples, microploughing and fatigue failure associated with microcracking were identified as the principle wear mechanisms. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Mechanical and thermal properties of exfoliated graphite nanoplatelets reinforced polyethylene terephthalate/polypropylene composites

Exfoliated graphite nanoplatelets (GNP) reinforced composites materials based on blend of poly(ethylene terephthalate) (PET) and polypropylene (PP) were prepared by melt extrusion followed by injection molding. 10 parts per hundred resin (phr) styrene‐ethylene‐butylene‐styrene‐g‐maleic anhydride was added to the base formulation PET/PP (70/30) as a compatibilizer. PET/PP/GNP composites 0–5 phr were prepared and characterized using field emission scanning electron microscopy, transmission electron microscopy, X‐ray diffraction, and Fourier transform infrared (FTIR) spectroscopy analysis. The morphological studies revealed a homogenous dispersion of GNPs in PET/PP blends up to 3 phr loading after which agglomeration occurred. Flexural strength was enhanced by 80% at 3 phr GNPs loading which was the highest value obtained. Interestingly, the highest value for the impact strength was also recorded at 3 phr loading. The thermal stability of the composites were generally improved at all filler loading with the highest at 3 phr. From the overall results, it is clear that the optimum concentration of GNPs in the PET/PP/GNP system in terms of both mechanical and thermal properties was 3 phr loading. Although, the mechanical and thermal properties of the composites were improved, the FTIR analysis did not reveal any chemical interaction between GNP and the polymer matrix. POLYM. COMPOS., 35:2029–2035, 2014. © 2014 Society of Plastics Engineers