The dynamic mechanical analysis,impact, and morphological studies of EPDM–PVC and MMA‐g‐EPDM–PVC blends

The dynamic mechanical studies, impact resistance, and scanning electron microscopic studies of ethylene propylene diene terpolymer–poly(vinyl chloride) (EPDM–PVC) and methyl methacrylate grafted EPDM rubber (MMA‐g‐EPDM)–PVC (graft contents of 4, 13, 21, and 32%) blends were undertaken. All the regions of viscoelasticity were present in the E′ curve, while the E″ curve showed two glass transition temperatures for EPDM–PVC and MMA‐g‐EPDM–PVC blends, and the T_g increased with increasing graft content, indicating the incompatibility of these blends. The tan δ curve showed three dispersion regions for all blends arising from the α, β, and Γ transitions of the molecules. The sharp α transition peak shifted to higher temperatures with increasing concentration of the graft copolymer in the blends. EPDM showed less improvement while a sixfold increase in impact strength was noticed with the grafted EPDM. The scanning electron microscopy micrographs of EPDM–PVC showed less interaction between the phases in comparison to MMA‐g‐EPDM–PVC blends. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1959–1968, 1999     

Mechanical,thermal, and water uptake characteristics of woodflour‐filled polyvinyl chloride/acrylonitrile butadiene styrene blends

Woodflour‐filled composites based on polymeric blends of polyvinyl chloride (PVC) and super high‐impact grade ABS were developed. Mechanical, thermal, and water uptake characteristics of the PVC/ABS matrix and their wood composites were evaluated. In the case of PVC/ABS matrix, the blend at a mass ratio of 50/50 rendered the impact strength with a very high value of up to 65 kJ/m², noticeably higher than those of the parent resins, that is, 6 kJ/m² of PVC and 35 kJ/m² of ABS. Dynamic mechanical analysis thermograms showed two distinct glass transition temperatures (T_gs) that shifted toward each other indicating partial miscibility of the blends. Water absorption of the blends after 24 h immersion was low, that is, within the range of 0.04–0.2 wt % and exhibits a behavior closed to pseudo‐Fickian type. The obtained PVC/ABS wood composites exhibited an increase of flexural modulus as well as T_gs with an increase of woodflour content. Finally, impact strength of the PVC/ABS composites was significantly higher than those of PVC composites or polyethylene composites comparing at the same woodflour content. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Morphological,mechanical, and rheological studies of PVC/ABS blends in the presence of maleic anhydride

A novel method of enhancing compatibility in PVC/ABS blends is the use of ABS‐grafted‐(maleic anhydride) (ABS‐g‐MAH) as a compatibilizer. In this study, maleic anhydride was grafted onto ABS (initiated by peroxide) in an internal mixer. Grafting degree was determined by a back‐titration method, and certain amounts of the resultant ABS‐g‐MAH were added to PVC/ABS blends during their melt blending in the mixer. The weight ratio of PVC to ABS was kept at 70:30. Evaluation of compatibilization was accomplished via tensile and notched Izod impact tests, scanning electron microscopy (SEM), and rheological studies. According to the SEM micrographs, better dispersion of the rubber phase and its finer size in properly compatibilized blends were indications of better compatibility. Besides, in the presence of a proper amount [5 parts per hundred parts of PVC (php)] of ABS‐g‐MAH, PVC/ABS blends showed significantly higher impact strengths than uncompatibilized blends. This result, in turn, would be an indication of better compatibility. In the presence of 5 php of compatibilizer, the higher complex viscosity and storage modulus, as well as a lower loss modulus and loss factor in the range of frequency studied, indicated stronger interfacial adhesion as a result of interaction between maleic anhydride and the PVC‐SAN matrix. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers     

Miscible polymer blends containing poly(vinyl chloride)

Polymer blends have received particular interest in the past several decades in both industrial and academic research. An initial survey of miscible polymer pairs (1) (1968) revealed 12 combinations. A later survey (2) (1979) noted approximately 180 miscible pairs. Today possibly over 500 miscible combinations have been noted in the open and patent literature (3). However, the vast majority of possible polymer blend combinations are not miscible (thus phase separated). A significant number of diverse polymer structures have been shown to exhibit miscibility with PVC. Several of these blends have been studied in detail and have shown specific interactions primarily involving the α-hydrogen and PVC (considered the proton donor in proton donor-proton acceptor hydrogen bonding type interactions). The blend of poly(?-caprolactone) with PVC illustrates this interaction and has been reported in many published papers. While polymer miscibility in PVC blends offers significant academic interest, industrial utility is also of considerable importance. The addition of low T_g, miscible polymers to PVC offers permanent plasticization. The addition of high T_g, miscible polymers to PVC yields the desired heat distortion temperature enhancement of rigid PVC. A specific example of permanent plasticization involves nitrile rubber blends which have been commercial since the early 1940's. This presentation will review the growing number of polymers noted to be miscible with PVC. The importance of specific interactions will be discussed.     

Blends of poly(vinyl chloride) with α‐methylstyrene‐acrylonitrile‐butadiene‐styrene copolymer: Thermal properties,mechanical properties,and morphology

Binary blends of poly(vinyl chloride) (PVC) with α‐methylstyrene‐acrylonitrile‐butadiene‐styrene copolymer (AMS‐ABS) were prepared via melt blending. A single glass transition temperature (T_g) was observed by differential scanning calorimetry, thus indicating that PVC is miscible with the α‐methylstyrene‐acrylonitrile‐styrene in AMS‐ABS. The results from attenuated total reflection Fourier transform infrared spectra indicated that specific strong interactions were not available in the blends. With increasing amounts of AMS‐ABS, both heat distortion temperature and thermal stability were increased considerably. With regard to mechanical properties, flexural and tensile properties decreased with increasing AMS‐ABS content. A synergism was observed in impact strength. The morphology of both impact‐fractured and tensile‐fractured surfaces, observed by scanning electron microscopy, correlated well with the mechanical properties. It is suggested that there was a transition of fracture mechanisms with the changing composition of the binary blends—from shear yielding for blends rich in PVC to cavitation for blends rich in AMS‐ABS. J. VINYL ADDIT. TECHNOL., 19:1–10, 2013. © 2013 Society of Plastics Engineers     

Compatibility and nonlinear viscoelasticity of polychloroprene/polyvinyl chloride blends with nitrile butadiene rubber as a compatibilizer

Miscible polychloroprene/polyvinyl chloride (CR/PVC) blends with nitrile butadiene rubber (NBR) as a compatibilizer were prepared. The effect of NBR on the compatibility between CR and PVC was mainly analyzed by studying the thermal behavior and the phase structure of CR/PVC blends. An obvious decrement in the T_g of PVC phase successfully provided an explanation for the compatibilization of NBR. Due to the improved compatibility between CR and PVC, the size of PVC particles in CR/PVC blends decreased a lot according to the scanning electronic microscopic images. The significant improvement of mechanical properties of CR/PVC blends was in good agreement with the better compatibility between CR and PVC phases. The softening effect of NBR on the nonlinear viscoelasticity of CR/PVC blends was also studied by RPA 2000. Temperature sweep test by RPA 2000, a less reported characterization method of T_g, was successfully applied to measure T_g of CR/PVC blends and study the compatibilization of NBR. The reason for better thermal stability and the thermal decomposition mechanism of CR/PVC blends were analyzed according to the results of TGA. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42448.     

Morphology and mechanical properties of ABS blends prepared from emulsion‐polymerized PB‐g‐SAN impact modifier with AIBN as initiator

A series of PB‐g‐SAN impact modifiers (polybutadiene particles grafted by styrene and acrylonitrile) are synthesized by seed emulsion copolymerization initiated by oil‐soluble initiator, azobisiobutyronitrile (AIBN). The ABS blends are obtained by mixing SAN resin with PB‐g‐SAN impact modifiers. The mechanical behavior and the phase morphology of ABS blends are investigated. The graft degree (GD) and grafting efficiency (GE) are investigated, and the high GD shows that AIBN has a fine initiating ability in emulsion grafting of PB‐g‐SAN impact modifiers. The morphology of the rubber particles is observed by the transmission electron microscopy (TEM). The TEM photograph shows that the PB‐g‐SAN impact modifier initiated by AIBN is more likely to form subinclusion inside the rubber particles. The dynamic mechanical analysis on ABS blends shows that the subinclusion inside the rubber phase strongly influences the T_g, maximum tan δ, and the storage modulus of the rubber phase. The mechanical test indicates that the ABS blends, which have the small and uniform subinclusions dispersed in the rubber particles, have the maximum impact strength. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Transition-metal coordination for complexing poly-(vinyl chloride)–polyurethane blends

Binary blends of poly(vinyl chloride) (PVC) and polyether polyurethane (PU) containing divalent transition metal (Zn²⁺) have been prepared by solution blending. The physical and mechanical properties of the blends are studied utilizing differential scanning calorimetry (DSC), thermogravimetry (TG), and tensile testing. The DSC results showed a high degree of molecular mixing of the two polymers. The glass transition temperatures (T_g) of the blends exhibited one major T_g whose position on the temperature scale is raised with increasing levels of PVC. The blends yielded stress–strain behavior similar to reinforced elastomers at low PVC, but at high PVC contents, they exhibited increased elongation. The latter materials showed well-developed yield points, stress whitening, and necking. Cold drawing was exhibited by the materials under tension. The tensile strength and Young's modulus were enhanced as the PVC content was increased.     

Thermal behavior,morphology, and some melt properties of blends of polycarbonate with poly(styrene-co-acrylonitrile) and poly(acrylonitrile-butadiene-styrene)

Blends of bisphenol-A polycarbonate (PC) with poly- (styrene-co-acrylonitrile) (SAN) and poly (acrylonitrile-butadiene-styrene) (ABS) prepared by screw extrusion and solution-casting were investigated by differential scanning calorimetry and scanning electron microscopy. From the measured glass-transition temperatures (T_g) and specific heat increments (ΔC_p) at the T_g, SAN appears to dissolve more in the PC-rich phase than does PC in the SAN-rich phase. Also, the decrease of T_g (PC) in PC/ABS blends is larger than in the PC/SAN blends. From the T_g behavior and the electron microscopy study, it is suggested that the compatibility increases more in the SAN-rich compositions than in the PC-rich compositions of the blends. In the study of extrudate swell of the PC/SAN blends and the PC/ABS blends, the maximum level of extrudate swell is reached at 0.5 weight fraction of PC for both blend systems. The Flory-Huggins polymer-polymer interaction parameter (χ12) between PC and SAN was calculated and found to be 0.034 ± 0.004. A similar value of χ for PC and SAN was found with the PC/ABS blends.     

The Effect of Epoxidized Sunflower Oil on the Miscibility of Plasticized PVC/NBR Blends

Blends of plasticized poly(vinyl chloride) (PVC) with several ratios of nitrile rubber (NBR) were studied. The effects of epoxidized sunflower oil (ESO) in combination with di-(2-ethylhexyl)phthalate (DEHP) in the PVC blends on the tensile strength, elongation, hardness, and dynamical mechanical analysis (DMA) were studied. The modulus and hardness results revealed that the addition of ESO to the blend favors the miscibility of PVC and NBR. The PVC/NBR/(DEHP-ESO) blends behave as a compatible system as is evident from the single T _g observed in DMA. The moderate level broadening of the T _g zone in blends is due to the presence of ESO in the plasticizer system. Blends of plasticized PVC and nitrile rubber showed promising properties. The ESO is suitable to partially replace DEHP in PVC/NBR blends.     

Morphology and properties of poly(vinyl chloride)–polyurethane blends

The objective of this research was to study the morphology and properties of PVC–polyurethane blends. Studies on blends of a segmented polyether polyurethane with PVC were carried out utilizing differential scanning calorimetry, Rheovibron, stress–strain, infrared peak position studies, and infrared dichroism experiments. This thermodynamically incompatible system was made kinetically compatible by precipitation from tetrahydrofuran (THF) solutions. THF–dioxane solution casting and melt processing produced an incompatible system. The compatible polyurethane–PVC system contains a well-mixed PVC–polyether matrix phase as evidenced by T_g shifts, orientation characteristics, and infrared peak position changes. The aromatic urethane segments which exhibit microphase separation in the pure polyurethane are not solubilized by blending with PVC by any of sample preparation methods used in this study.     

Mechanical properties of recycled PVC blends with styrenic polymers

The aim of this study is to improve the performance of blends made from recycled polyvinyl chloride (PVC), coming from credit card waste, so that these blends can be used for those applications that must fulfil some requirements with regard to mechanical properties and stability with temperature alterations. With this aim in mind, two polymers of styrenic origin have been combined: styrene acrylonitrile (SAN) and acrylonitrile butadiene styrene (ABS). These polymers are characterized by a satisfactory balance of mechanical properties and thermal stability. PVC blends with both virgin and recycled styrenic polymers have been studied throughout the entire range of compositions. The prior degradation of the recycled materials has been studied by means of Fourier transformed infrared spectroscopy (FTIR).The behavior of the observed T_g values has been analyzed using differential scanning calorimetry (DSC), and the existence of partial miscibility between the different components has been studied. The mechanical properties have been determined using tensile and Charpy impact tests. The thermal stability of the PVC blends with temperature changes has been determined using the Vicat softening temperature (VST). Finally, the fracture surface of the various blends has been analyzed using scanning electron microscopy (SEM). © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2464–2471, 2006     

Blends of poly(vinyl chloride) (PVC)/natural rubber‐g‐(styrene‐co‐methyl methacrylate) for improved impact resistance of PVC

To improve the mechanical properties of poly(vinyl chloride) (PVC), the possibility of combining PVC with elastomers was considered. Modification of natural rubber (NR) by graft copolymerization with methyl methacrylate (MMA) and styrene (St) was carried out by emulsion polymerization by using redox initiator to provide an impact modifier for PVC. The impact resistance, dynamic mechanical analysis (DMA), and scanning electron microscopy (SEM) of St and MMA grafted NR [NR‐g‐(St‐co‐MMA)]/PVC (graft copolymer product contents of 5, 10, and 15%) blends were investigated as a function of the amount of graft copolymer product. It was found that the impact strength of blends was increased with an increase of the graft copolymer product content. DMA studies showed that NR‐g‐(St‐co‐MMA) has partial compatibility with PVC. SEM confirmed a shift from brittle failure to ductility with an increase graft copolymer content in the blends. The mechanical properties showed that NR‐g‐(St‐co‐MMA) interacts well with PVC and can also be used as an impact modifier for PVC. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1666–1672, 2004     

Influence of ABS type on morphology and mechanical properties of PC/ABS blends

The morphology and the mechanical properties of polycarbonate (PC) blends with different acrylonitrile–butadiene–styrene (ABS) materials were investigated. PC/ABS blends based on a mass-made ABS with 16% rubber and large (0.5–1μm) rubber particles are compared to blends based on an emulsion-made ABS with 50% rubber and small, monodisperse (0.12 μm) rubber particles over the full range of blend compositions. The blends with the bulk ABS showed excellent impact strength for most compositions, and those containing 50 and 70% PC exhibited ductile to brittle transition temperatures below that of PC. The blends with the emulsion ABS showed excellent toughness in sharp notch Izod impact tests at room temperature and in standard notch Izod impact tests at low temperatures near the T_g of the rubber. By melt blending the various ABS materials with a styrene–acrylonitrile (SAN 25) copolymer, materials with lower rubber concentrations were obtained. These materials were used in blends with PC to make comparisons at constant rubber concentration of 5, 10, and 15%. The results of this investigation show that brittle ABS materials can produce tough PC–ABS blends. It is apparent that small rubber particles toughen PC–ABS blends at lower rubber concentrations and at lower temperatures than is possible with large rubber particles. However, additional work is needed to understand the nature of toughening in these PC–ABS blends with different rubber phase morphologies. It is of particular interest to understand the exceptional ductility of some of the blends at low temperatures. © 1994 John Wiley & Sons, Inc.     

Effect of plasticizer and curing system on freezing resistance of rubbers

At glass transition temperature, T_g the rubber compound becomes stiff and brittle and it loses all its rubbery characteristics. This article deals with the changes in T_g of rubber blends based on natural rubber and polybutadiene rubber of varying vinyl content having different types and content of plasticizers, different curing systems and its effect on physico‐mechanical properties to improve its freezing resistance. The plasticizers used were dioctylphthalate (DOP), tricrecylphosphate (TCP), dioctyladipate (DOA), and oil type plasticizers like parafinic oil (P#2) and aromatic oil (A#2). Among the plasticizers, when DOP and DOA content was high, an appreciable decrease of T_g was found compared to TCP. Moreover, there was a remarkable decrease of T_g using DOA plasticizer, which shows more effective on freezing resistance. However, there was not much change in T_g with oil‐type plasticizers with high oil content compared to TCP plasticizer. The effect of cross‐linking systems such as conventional sulfur vulcanization (CV), efficient sulfur vulcanization (EV), and dicumyl peroxide (DCP) and rubber blends with varying vinyl content in polybutadiene rubber were also carried out. It was found that T_g in different cross‐linking system decreased in this order: CV < EV < DCP. It reveals that DCP cross‐linking system affect more for improving freezing resistance. Physico‐mechanical properties such as tensile strength, tear strength, hardness were also measured. The ratio of initial slope (M₀) to steady‐state slope (M₁), M₀/M₁ in tensile curves of different blends were verified, which in turn related to the physico‐mechanical properties and freezing resistance of rubber compounds. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39795.     

Properties of polycarbonate/acrylonitrile-butadiene-styrene blends

To help make a good polymer blend by melt blending, the properties of polycarbonate (PC)/acrylonitrile-butadiene-styrene (ABS) systems with various compositions have been investigated. As ABS is blended into PC to form a binary system, Brabender torque is reduced, a phenomenon that results in Improved processability of PC. With increasing ABS content, the mechanical properties of the blends such as tensile strength, modulus, hardness, and shrinkage decrease. However, with the variation of composition, Izod impact strength shows a maximum, while elongation at break exhibits a minimum. These phenomena are discussed with dynamic viscoelasticities and scanning electron microscopic morphological results. The value of ΔT_g(T_gβPC ? T_gβABS) is at its smallest when the ratio of PC to ABS is 90:10, However, the value rises with an increase in ABS because the butadiene content of the ABS hinders compatibility in the binary system. At the 90:10 composition, the damping height is optimal. In addition, the dispersed phase of the ABS is most ideal, absorbing the impact force and showing high impact strength. Composition ratios other than 90:10 present high damping as well as undesirable phase separation because of poor adhesion between two phases. As a result, the mechanical properties are reduced.     

Gas permeation of polymer blends. IV. Poly(vinyl chloride) (PVC)/acrylonitrile–butadiene–styrene (ABS) terpolymer

The transport behavior of He, O₂, N₂, and CO₂ in membranes of poly(vinyl chloride) (PVC)/acrylonitrile–butadiene–styrene (ABS) blends has been studied at 25°C. The blends were further characterized by dynamic mechanical measurements, differential thermal analysis (DTA), density measurements, and x-ray diffraction. The equilibrium sorption of CO₂ and N₂ was measured directly at atmospheric pressure using an electromicrobalance and compared with sorption values obtained as P/D ratios from permeation measurements. The rates of permeation (P) and diffusion (D) increase with increasing ABS content in the blends. The P and D values are not additive, and only slight indications of phase inversion in the blends are observed at 5–10 wt-% ABS in the blends. Experimental densities of the blends are higher than calculated densities assuming volume additivity. The data are interpreted to mean that the PVC/ABS blends form a two-phase system composed of a soft polybutadiene (rubber) phase and a rigid PVC/styrene–acrylonitrile copolymer (SAN) phase of mutually compatible components. DTA and dynamic mechanical measurements also show a two-phase system. Sorption values of CO₂ and N₂ by equilibrium sorption measurements increase with increasing ABS content in the blends without the large fluctuations which have been observed for the sorption values obtained from the time lag method. Comparison of the two types of sorption values (from direct measurements and from P/D ratios) show larger deviations for CO₂ than for N₂. This suggests that the time lag method is not valid for permeants with polar character in heterogeneous two-phase systems where chemical immobilizing effect on the permeant molecules occurs.     

The effects of light and heat on the rubber content and impact strength of acrylonitrile-butadiene-styrene

DSC analysis of acrylonitrile-butadiene-styrene (ABS) samples either weathered outdoors for up to 10 years or aged at 71°C has shown that these plastics deteriorate most readily through the polybutadiene (BD) component. Oxidation of the BD in ABS leads to an increasing and broadening T_gas well as a decrease in ΔC_p at T_g. The latter quantity can be used to quantitatively assay the amount of unoxidized rubber in a photo- or thermal-oxidized sample. The loss of impact strength of these resins with chemical aging can be correlated with the oxidation of the polybutadiene phase. Studies of rubber content as a function of sample thickness have revealed that an embrittled layer containing oxidized BD develops at the surface of an aged, 100 mil. ABS plaque (natural) and grows to a thickness of about 10 mils after 3 years exposure to sunlight. ABS containing carbon black is effectively screened from this photo induced degradation and consequently has much better retention of its initial impact strength values. In addition, carbon black was observed to retard thermal oxidation in some ABS samples. Lastly, it appears possible to do accelerated aging studies at elevated temperatures to evaluate the relative stabilities of various ABS formulations.     

Miscibility enhancement on the poly(vinylchloride)/poly(methylmethacrylate) blend and characterization by inverse gas chromatography: The corrected polymer–polymer interaction parameters from the probes dependency

The miscibility of poly(vinyl chloride)/poly(methylmethacrylate) (PVC/PMMA) system was improved by introducing some pyrrolidone units into the main chains of PMMA. For that purpose, we have synthesized two copolymers of poly(methylmethacrylate‐co‐vinylpyrrolidone) (MMVP) through a radical polymerization and carried out a comparative study of PVC/MMVP blends by inverse gas chromatography (IGC) and differential scanning calorimetry (DSC) methods. The adequacy of seven n‐alkane probes has been tested to determine the thermodynamic parameters. The miscibility of the two systems has been proved by a single T_g for each blend. This observation was also confirmed by DSC analysis. To highlight the presence of interaction and its intensity between PVC and MMVP in the blends, the polymer–polymer interaction parameters have been evaluated by IGC trough which the influence of the solute has been resolved. The Schneider approach confirmed the miscibility of these systems as the K deviates positively from unity. The miscibility has been appeared highlighted from the positive difference in surface energy between the pure polymers and their blends. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Evidence of irradiation‐induced crosslinking in miscible blends of poly(vinyl chloride)/epoxidized natural rubber in presence of trimethylolpropane triacrylate

Electron‐beam initiated crosslinking of a poly(vinyl chloride)/epoxidized natural rubber blend (PVC/ENR), which contained trimethylolpropane triacrylate (TMPTA), was carried out over a range of irradiation doses (20–200 kGy) and concentrations of TMPTA (1–5 phr). The gelation dose was determined by a method proposed by Charlesby. It was evident from the gelation dose, resilience, hysteresis, glass‐transition temperature (T_g), IR spectroscopy, and scanning electron microscopy studies that the miscible PVC/ENR blend underwent crosslinking by electron‐beam irradiation. The acceleration of crosslinking by the TMPTA was further confirmed in this study. Agreement of the results with a theory relating the T_g with the distance between crosslinks provided further evidence of irradiation‐induced crosslinking. The possible mechanism of crosslinking induced by the irradiation between PVC and ENR is also proposed. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1914–1925, 2001