Direct Oxidation of H2 to H2O2 and Decomposition of H2O2 Over Oxidized and Reduced Pd-Containing Zeolite Catalysts in Acidic Medium

Both the conversion and H₂O₂ selectivity (or yield) in direct oxidation of H₂-to-H₂O₂ (using 1.7 mol% H₂ in O₂ as a feed) and also the H₂O₂ decomposition over zeolite (viz. H-ZSM-5, H-GaAlMFI and H- ) supported palladium catalysts (at 22 °C and atmospheric pressure) are strongly influenced by the zeolite support and its fluorination, the reaction medium (viz. pure water, 0.016 M or 1.0 M NaCl solution or 0.016 M H₂SO₄, HCl, HNO₃, H₃PO₄ and HClO₄), and also by the form of palladium (Pd⁰ or PdO). The oxidized (PdO-containing) catalysts are active for the H₂-to-H₂O₂ conversion and show very poor activity for the H₂O₂ decomposition. However, the reduced (Pd⁰-containing) catalysts show higher H₂ conversion activity but with no selectivity for H₂O₂, and also show much higher H₂O₂ decomposition activity. No direct correlation is observed between the H₂-to-H₂O₂ conversion activity (or H₂O₂ selectivity) and the Pd dispersion or surface acidity of the catalysts. Higher H₂O₂ yield and lower H₂O₂ decomposition activity are, however, obtained when the non-acidic reaction medium (water with or without NaCl) is replaced by the acidic one.     

Size Dependent Study of MeOH Decomposition Over Size-selected Pt Nanoparticles Synthesized via Micelle Encapsulation

We communicate experimental results for the oxidation of methane by oxygen over alumina supported Pd and Pt monolith catalysts under transient conditions. Temperature programmed reaction (TPReaction) and reactant pulse-response (PR) experiments have been performed, using a continuous gas-flow reactor equipped with a downstream mass spectrometer for gas phase analysis. Special attention was paid to the influence of gas composition changes, i.e., O₂ and H₂ pulsing, respectively, on the methane conversion. For Pt/Al₂O₃ oxygen pulsing can significantly increase the methane conversion which can be even further improved by pulsing hydrogen instead. Such transient effects are not observed for the Pd/Al₂O₃ catalyst for which instead constantly lean conditions is beneficial. Our results suggest that under lean conditions Pd and Pt crystallites may undergo bulk- and partial (surface oxide formation) oxidation, respectively, which for Pd results in more active surfaces, while for Pt the activity is reduced. The latter seems to connect to a lowering of the ability to dissociate methane.     

The effect of Pd/Al2O3 pretreatment on catalytic activity in cyclopentane/deuterium exchange

Big variations in overall activity and product selectivity in the cyclopentane/deuterium exchange reaction were found in effect of various pretreatments of two chlorine‐free Pd/γ‐Al₂O₃ catalysts. The most important changes are observed when severely prereduced (at 600 °C) Pd/Al₂O₃ catalysts have been reoxidised and mildly rereduced: the multiple type of exchange, typical of mildly pretreated Pd catalysts, is replaced by a stepwise mode, and a big increase in catalytic activity occurs. At this state, the Pd/γ‐Al₂O₃ catalysts retain some water (as surface hydroxyls) generated by reoxidation and mild reduction. Deuterium spillover from Pd onto alumina and changes in acidity of alumina are invoked to rationalize the kinetic results. Changes in the state of Pd after various pretreatments, as probed by temperature‐programmed hydride decomposition, can hardly be correlated with changes in the catalytic behaviour in the exchange reaction. This revised version was published online in August 2006 with corrections to the Cover Date.     

Direct formation of H2O2 from H2 and O2 and decomposition/hydrogenation of H2O2 in aqueous acidic reaction medium over halide-containing Pd/SiO2 catalytic system

Formation of H₂O₂ from H₂ and O₂ and decomposition/hydrogenation of H₂O₂ have been studied in aqueous acidic medium over Pd/SiO₂ catalyst in presence of different halide ions (viz. F⁻, Cl⁻ and Br⁻). The halide ions were introduced in the catalytic system via incorporating them in the catalyst or by adding into the reaction medium. The nature of the halide ions present in the catalytic system showed profound influence on the H₂O₂ formation selectivity in the H₂ to H₂O₂ oxidation over the catalyst. The H₂O₂ destruction via catalytic decomposition and by hydrogenation (in presence of hydrogen) was also found to be strongly dependent upon the nature of the halide ions present in the catalytic system. Among the different halides, Br⁻ was found to selectivity promote the conversion of H₂ to H₂O₂ by significantly reducing the H₂O₂ decomposition and hydrogenation over the catalyst. The other halides, on the other hand, showed a negative influence on the H₂O₂ formation by promoting the H₂ combustion to water and/or by increasing the rate of decomposition/hydrogenation of H₂O₂ over the catalyst. An optimum concentration of Br⁻ ions in the reaction medium or in the catalyst was found to be crucial for obtaining the higher H₂O₂ yield in the direct synthesis.     

Decomposition and oxidation of CH3 13CH2OH on A12O3, Pd/Al2O3, and PdO/Al2O3 catalysts

Temperature-programmed desorption (TPD) and oxidation (TPO) were used to investigate the decomposition and oxidation of ethanol on Al₂O₃, Pd/Al₂O₃, and PdO/Al₂O₃. Ethyl--¹³C alcohol (CH₃ ¹³CH₂OH) was adsorbed on the catalysts so that reaction pathways of the two carbons could be distinguished. Alumina was mainly a dehydration catalyst, but dehydrogenation was also observed and some carbon remained on the surface. In the presence of O₂, A1₂O₃ oxidized the decomposition products and the-carbon was oxidized faster. Ethanol, which was adsorbed on A1₂O₃, decomposed much faster on Pd/A1₂O₃ by diffusing to Pd and undergoing CO elimination to form CH₄,¹³CO, H₂, and surface carbon. On PdO/A1₂O₃, the decomposition was slower than on Pd/A1₂O₃ until lattice oxygen was extracted above 450 K; the decomposition products were oxidized by lattice oxygen. In the presence of gas phase O₂, Pd/Al₂O₃ was an active oxidation catalyst at low temperature, but lattice oxygen had to be extracted from PdO/A1₂O₃ before it had significant oxidation activity.     

High Efficiency of Noble Metal and Metal Oxide Catalyst Systems for the Selective Reduction of NO with Propene in Lean Exhaust Gas

An investigation was conducted of noble metal and metal oxide catalysts deposited on Al₂O₃. The noble metals Pt, Pd, Rh the metal oxides CuO, SnO₂, CoO, Ag₂O, In₂O₃, catalysts were examined. Also investigated were noble metal Pt, Pd, Rh-doped In₂O₃/Al₂O₃ catalysts prepared by single sol–gel method. Both were studied for their capability to reduce NO by propene under lean conditions. In order to improve the catalytic activity and the temperature window, the intermediate addition propene between a Pt/Al₂O₃ oxidation and metal oxide combined catalyst system was also studied. Pt/Al₂O₃ and In₂O₃/Al₂O₃ combined catalyst showed high NO reduction activity in a wider temperature window, and more than 60% NO conversion was observed in the temperature range of 300–550 °C.     

Deactivation and coke formation on palladium and platinum catalysts in vegetable oil hydrogenation

Deactivation of palladium and platinum catalysts due to coke formation was studied during hydrogenation of methyl esters of sunflower oil. The supported metal catalysts were prepared by impregnating γ-alumina with either palladium or platinum salts, and by impregnating α-alumina with palladium salt. The catalysts were reused for several batch experiments. The Pd/γ-Al₂O₃ catalyst lost more than 50% of its initial activity after four batch experiments, while the other catalysts did not deactivate. Samples of used catalysts were cleaned from remaining oil by repeated extractions with methanol, and the amount of coke formed on the catalysts was studied by temperature-programmed oxidation. The deactivation of the catalyst is a function of both the metal and the support. The amount of coke increased on the Pd/γ-Al₂O₃ catalyst with repeated use, but the amount of coke remained approximately constant for the Pt/γ-Al₂O₃ catalyst. Virtually no coke was detected on the Pd/α-Al₂O₃ catalyst. The formation of coke on Pd/α-Al₂O₃ may be slower than on the Pd/γ-Al₂O₃ owing to the carrier’s smaller surface area and less acidic character. The absence of deactivation for the Pt/γ-Al₂O₃ catalyst may be explained by slower formation of coke precursors on platinum compared to palladium.     

Partial oxidation of ethanol over Pd/CeO2 and Pd/Y2O3 catalysts

The effect of the support nature on the performance of Pd catalysts during partial oxidation of ethanol was studied. H₂, CO₂ and acetaldehyde formation was favored on Pd/CeO₂, whereas CO production was facilitated over Pd/Y₂O₃ catalyst. According to the reaction mechanism, determined by DRIFTS analyses, some reaction pathways are favored depending on the support nature, which can explain the differences observed on products distribution. On Pd/Y₂O₃ catalyst, the production of acetate species was promoted, which explain the higher CO formation, since acetate species can be decomposed to CH₄ and CO at high temperatures. On Pd/CeO₂ catalyst, the acetaldehyde preferentially desorbs and/or decomposes to H₂, CH₄ and CO. The CO formed is further oxidized to CO₂, which seems to be promoted on Pd/CeO₂ catalyst.     

Role of La2O3 in Pd-Supported Catalysts for Methanol Decomposition

Systems of Pd supported on various La₂O₃-modified -Al₂O₃ and CeO₂–Al₂O₃ catalysts were tested for catalytic methanol decomposition and characterized by means of XRD, BET, TPR, H₂-chemisorption and CO–FTIR. The addition of lanthanum significantly improved the selectivity of CO and H₂ for all the catalysts but showed a different influence on the catalytic activity in two systems. Methanol conversion decreased on La₂O₃-modified Pd/-Al₂O₃ catalysts, in line with the reduction of Pd dispersion, while the addition of La₂O₃ improved the dispersion of Pd and reinforced Pd–CeO₂ interaction for La₂O₃-modified Pd/CeO₂–Al₂O₃ catalysts, which resulted in a high production rate of CO and H₂. Thus, a synergistic effect between CeO₂ and La₂O₃ was observed on -Al₂O₃-supported Pd catalyst for methanol decomposition.     

Steady State Isotopic Transient Kinetic Analysis of Flameless Methane Combustion over Pd/Al2O3 and Pt/Al2O3 Catalysts

The SSITKA measurements were performed in the steady state of complete methane oxidation on the Pd/Al₂O₃ and Pt/Al₂O₃ catalysts. It was found that the number of intermediates and their average life-time on the catalyst surface changes with the increase of reaction temperature. On the Pd/Al₂O₃ catalyst there is larger number of active centres than on Pt/Al₂O₃ catalyst which permits the course of methane oxidation at lower temperatures.     

Development of High-Efficiency,Magnetically Separable Palladium-Decorated Manganese-Ferrite Catalyst for Nitrobenzene Hydrogenation

Aniline (AN) is one of the most important compounds in the chemical industry and is prepared by the catalytic hydrogenation of nitrobenzene (NB). The development of novel, multifunctional catalysts which are easily recoverable from the reaction mixture is, therefore, of paramount importance. Compared to conventional filtration, magnetic separation is favored because it is cheaper and more facile. For satisfying these requirements, we developed manganese ferrite (MnFe₂O₄)–supported, magnetically separable palladium catalysts with high catalytic activity in the hydrogenation of nitrobenzene to aniline. In addition to high NB conversion and AN yield, remarkable aniline selectivity (above 96 n/n%) was achieved. Surprisingly, the magnetic support alone also shows moderate catalytic activity even without noble metals, and thus, up to 94 n/n% nitrobenzene conversion, along with 47 n/n% aniline yield, are attainable. After adding palladium nanoparticles to the support, the combined catalytic activity of the two nanomaterials yielded a fast, efficient, and highly selective catalyst. During the test of the Pd/MnFe₂O₄ catalyst in NB hydrogenation, no by-products were detected, and consequently, above 96 n/n% aniline yield and 96 n/n% selectivity were achieved. The activity of the Pd/MnFe₂O₄ catalyst was not particularly sensitive to the hydrogenation temperature, and reuse tests indicate its applicability in at least four cycles without regeneration. The remarkable catalytic activity and other favorable properties can make our catalyst potentially applicable to both NB hydrogenation and other similar or slightly different reactions.     

Effects of bimetallic catalyst composition and growth parameters on the growth density and diameter of carbon nanotubes

Multi-wall carbon nanotubes (MWNTs) were synthesized by catalytic decomposition of acetylene over Fe, Ni and Fe-Ni bimetallic catalysts supported on alumina under various controlled conditions. The growth density and diameter of CNTs were markedly dependent on the activation time of catalysts in H₂ atmosphere, reaction time, reaction temperature, flow rate of acetylene, and catalyst composition. Bimetallic catalysts were apt to produce narrower diameter of CNTs than single metal catalysts. For the growth of CNTs at 600 ‡C under 10/100 seem flow of C₂H₂/H₂ mixture, the narrowest diameter about 20 nm was observed at the reaction time of 1 h for 20Fe : 20Ni : 60Al₂O₃ catalyst, but at that of 1.5 h for 10Fe : 30Ni : 60Al₂O₃ catalyst. It was considered that the diameter and density of CNTs decreased with the increase of the growth time mainly due to hydrogen etching. The growth of CNTs followed the tip growth mode.     

Role of the surface state of Ni/Al2O3 in partial oxidation of CH4

The effect of gas phase O₂ and reversibly adsorbed oxygen on the decomposition of CH₄ and the surface state of a Ni/Al₂O₃ catalyst during partial oxidation of CH₄ were studied using the transient response technique at atmospheric pressure and 700°C. The results show that, when the catalyst surface is completely oxidized under experimental conditions, only a small amount of CO and H₂ can be produced from non‐selective oxidation of CH₄ by reversibly adsorbed oxygen which is more active in oxidizing CH₄ completely than NiO via the Rideal–Eley mechanism and both the conversions of CH₄ and O₂ and the selectivities to CO and H₂ are very low. Therefore, keeping the catalyst surface in the reduced state is the precondition of high conversion of CH₄ and high selectivities to CO and H₂. The surface state of the catalyst decides the reaction mechanism and plays a very important role in the conversions and selectivities of partial oxidation of CH₄. During partial oxidation of CH₄, no oxygen species but a small amount of carbon exists on the catalyst surface, which is favorable for maintaining the catalyst in the reduced state and the selectivity of CO. The results also indicate that direct oxidation is the main route for partial oxidation of CH₄, and the indirect oxidation mechanism is not able to gain dominance in the reaction under the experimental conditions. This revised version was published online in July 2006 with corrections to the Cover Date.     

The issue of selectivity in the direct synthesis of H2O2 from H2 and O2: the role of the catalyst in relation to the kinetics of reaction

The kinetic behavior in the direct synthesis of H₂O₂ with Pd–Me (Me = Ag, Pt) catalysts prepared by depositing the noble metals by electroless plating deposition (EPD) or deposition–precipitation (DP) methods on α-Al₂O₃ asymmetric ceramic membrane with or without a further surface coating by a carbon thin layer is reported. The effect of the second metal with respect to Pd-only catalysts considerably depends on the presence of the carbon layer on the membrane support. Several factors in the preparation of these membranes as well as the reaction conditions (temperature, concentration of Br⁻, pH) determine the selectivity in H₂O₂ formation, influencing the rate of the consecutive reduction of H₂O₂ (which is faster with respect to H₂O₂ decomposition on the metal surface) and/or of direct H₂ + O₂ conversion to H₂O. Defective Pd sites are indicated to be responsible for the two unselective reactions leading to water formation (parallel and consecutive to H₂O₂ formation), but the rate constants of the two reactions are differently influenced from the catalytic membrane characteristics. Increasing the noble metal loading on the membrane not only increases the productivity to H₂O₂, but also the selectivity, due to the formation of larger, less defective, Pd particles.     

Influence of Pd Precursor and Method of Preparation on Hydrodechlorination Activity of Alumina Supported Palladium Catalysts

A series of alumina supported Pd catalysts were prepared by the novel deposition-precipitation method adopting the chloride precursor (DP-Cl) of Pd and varying the metal content from 0.25 to 1.0 wt%. The catalytic properties of prepared catalysts were studied by various characterization techniques such as N₂ adsorption, CO chemisorption, TPR, XRD, XPS, and TEM techniques. The activity and stability of the catalysts were evaluated for the gas phase hydrodechlorination (HDC) of chlorobenzene operating at atmospheric pressure. At 1 wt% of Pd the catalyst showed higher chlorobenzene conversion with good stability when tested for a period of 25 h, whereas the other catalysts exhibited a loss in activity with time. In order to elucidate the exceptional activity and stability of this catalyst, a few more catalysts with 1 wt% Pd were prepared by impregnation technique and also using a non-chloride precursor, palladium nitrate. The 1 wt% DP-Cl catalyst again was found to be the best among the others. The activity and stability of the DP-Cl catalyst was also found to be superior to two low-dispersed catalysts, each with 10 wt% Pd, prepared by conventional impregnation method using the chloride and nitrate as the precursors. The characterization results reveal that the high activity and stability of the DP-Cl catalyst is related to the formation of electron deficient Pd species and its stabilization in the octahedral vacancies of alumina.     

Hydrogen Production by Steam Reforming of Commercially Available LPG in UAE

Steam reforming of commercially available LPG using Ru/Al₂O₃ and Ni/Al₂O₃ catalysts has been studied at temperatures between 573 and 773 K. Ru/Al₂O₃ catalyst showed higher rates of reaction and lower activation energies of the three main components of LPG, compared with Ni/Al₂O₃. However, Ni/Al₂O₃ catalyst showed a better H₂:CH₄ selectivity. The activation energy of n-butane was the lowest over Ru/Al₂O₃, whereas over Ni/Al₂O₃, propane had the lowest activation energy. The activation energy of i-butane was always the highest over both catalysts, which suggests that both catalysts performed better with unbranched molecules. A slight increase in activation energy was observed, when each component of the LPG mixture was studied separately as a pure gas, compared with being mixed in LPG. At a constant temperature of 773 K, hydrogen production yield and H₂:CH₄ selectivity were determined using Ru/Al₂O₃ at different steam:carbon (S:C) ratios and LPG flow rates. It was found that the yield and selectivity increased with the increase in S:C ratio and the decrease in the flow rate. The highest yield of 0.64 was achieved using S:C ratio of 6.5 and a LPG flow rate of 50 mL min^?1. The work provides valuable information on steam reforming of pure components of LPG, compared with when they are in the mixture. The comparison is done using conventional steam reforming catalyst, Ni/Al₂O₃, and compared with Ru/Al₂O₃. The observed trends and variations in reaction rates, in pure and mixed gases, indicated that the mechanism of steam reforming of a hydrocarbon mixture depends on its composition.     

The promotion effects of Pd on Fe-Cu-Co based catalyst for higher alcohols synthesis

To increase the ability of Fe-Cu-Co based catalyst for hydrogen activation, the catalyst loaded with Pd was studied in the conversion of syngas to higher alcohols. X-ray diffraction (XRD), N₂ physisorption, H₂ temperature-programmed reduction (TPR) and H₂ temperature-programmed desorption (H₂-TPD) were applied to characterize the catalysts. The results of XRD showed that the Pd-loaded Fe-Cu-Co based samples were mainly composed of CuFe₂O₄ and CuO. After reduction, metallic Cu and Fe along with minor CuFe₂O₄ were identified, and the amount of CuFe₂O₄ decreased with the increase of the Pd content. H₂-TPR revealed that Pd facilitated the reduction of Fe-Cu-Co based catalyst. H₂-TPD confirmed that Pd enhanced the ability of Fe-Cu-Co based catalyst for H₂ activation. Therefore, the activity of the catalyst and the selectivity of alcohols were greatly improved. Over the Fe-Cu-Co based catalyst loaded with 0.5 wt.% Pd, the selectivity and the time-space yield of alcohols reached 58.7% and 1.53 g mL^− 1 h^− 1 at 350 °C, 6.0 MPa, GHSV = 10,000 h^− 1 and n(H₂)/n(CO) = 2.4.     

Promotional effect of Ca on the Pd/Ce–Zr/Al2O3 catalyst for low-temperature catalytic combustion of methane

Promotional effect of Ca on the catalytic property of Pd/Ce–Zr/Al₂O₃ catalyst towards methane combustion is examined. The surface properties and the oxidation/reduction behavior of these catalysts are investigated by BET, TEM, XPS, TPR, TPO and TPSR techniques. Activity tests in methane combustion show that addition of Ca to Pd/Ce–Zr/Al₂O₃ can promote remarkably its low-temperature activity. The thermal stability of the Pd/Ce–Zr/Al₂O₃ catalyst to the exposure at high temperature is also enhanced by Ca loading. XPS and TEM results show that the addition of Ca to Pd/Ce–Zr/Al₂O₃ catalyst generates well-dispersed PdO particles on support. H₂–TPR, O₂–TPO and CH₄/O₂–TPSR experiments show that the addition of Ca improves the reduction/reoxidation properties and thermal stability of the active PdO species, which increases the catalytic activity and thermal stability of the Pd/Ce–Zr/Al₂O₃ catalyst.     

Steam reforming of methanol using Cu-ZnO catalysts supported on nanoparticle alumina

Methanol steam reforming was studied over several catalysts made by deposition of copper and zinc precursors onto nanoparticle alumina. The results were compared to those of a commercially available copper, zinc oxide and alumina catalyst. Temperature programmed reduction, BET surface area measurements, and N₂O decomposition were used to characterize the catalyst surfaces. XRD was used to study the bulk structure of the catalysts, and XPS was used to determine the chemical states of the surface species. The nanoparticle-supported catalysts achieved similar conversions as the commercial reference catalyst but at slightly higher temperatures. However, the nanoparticle-supported catalysts also exhibited a significantly lower CO selectivity at a given temperature and space time than the reference catalyst. Furthermore, the turnover frequencies of the nanoparticle-supported catalysts were higher than that of the commercial catalyst, which means that the activity of the surface copper is higher. It was determined that high alumina concentrations ultimately decrease catalytic activity as well as promote undesirable CH₂O formation. The lower catalytic activity may be due to strong Cu-Al₂O₃ interactions, which result in Cu species which are not easily reduced. Furthermore, the acidity of the alumina support appears to promote CH₂O formation, which at low Cu concentrations is not reformed to CO₂ and H₂. The CO levels present in this study are above what can be explained by the reverse water-gas-shift (WGS) reaction. While coking is not a significant deactivation pathway, migration of ZnO to the surface of the catalyst (or of Cu to the bulk of the catalyst) does explain the permanent loss of catalytic activity. Cu₂O is present on the spent nanoparticle catalysts and it is likely that the Cu⁺/Cu⁰ ratio is of importance both for the catalytic activity and the CO selectivity.     

Partial oxidation of methane with air for methanol production in a post-plasma catalytic system

Partial oxidation of methane to methanol via post-plasma catalysis using a dielectric-barrier discharge was performed under mild reaction conditions. Air was used as the oxidizing co-reactant because of its economical practicality. Three catalysts impregnated with Pt, Fe₂O₃, CeO₂ on ceramic supports located downstream of the discharge zone were examined for increased selectivity towards methanol. It was found that all three catalysts had no significant effect on the conversion of methane, but enhanced methanol selectivity, which could be explained by a two-stage reaction mechanism. The Fe₂O₃-based catalyst showed the best catalytic activity, and high stability in the reaction. The methanol selectivity of the Fe₂O₃-assisted plasma process was 36% higher than that of the non-catalytic system at a rather low catalyst temperature (150 °C). In addition, the effects of input power, discharge frequency, discharge gap distance, total flow rate, and methane/air ratio on methane conversion and methanol yield were also studied.