Tribological behavior of graphene nanoplatelet reinforced 3YTZP composites

The tribological behavior of graphene nanoplatelet (GNP) reinforced 3 mol% yttria tetragonal zirconia polycrystals (3YTZP) composites with different GNP content (2.5, 5 and 10 vol%) was analyzed and discussed. Their dry sliding behavior was studied using a ball-on-disk geometry with zirconia balls as counterparts, using loads between 2 and 20 N at ambient conditions and compared to the behavior of a monolithic 3YTZP ceramic used as a reference material. The composites showed lower friction coefficients and higher wear resistance than the monolithic 3YTZP. An outstanding performance was achieved at 10 N, where the friction coefficient decreased from 0.6 to 0.3 and the wear rates decreased 3 orders of magnitude in comparison with the monolithic ceramic. A layer adhered to the worn surface was found for all the composites, but it did not acted as a lubricating film. The composites with the lowest GNP content showed an overall improved tribological behavior.     

Effect of phase transitions on the electrical properties of polymer/carbon nanotube and polymer/graphene nanoplatelet composites with different conductive network structures

Multi‐walled carbon nanotube (MWCNT)‐ and graphene nanoplatelet (GNP)‐filled high‐density polyethylene (HDPE) composites with dispersed and segregated network structures were prepared by solution‐assisted mixing. Simultaneous DC conductivity and differential scanning calorimetry were used to measure electrical conductivity during composite thermal phase transitions. It was found that the conductive network is deformed during melting and rebuilt again during annealing due to the re‐agglomeration of nanofillers. The rebuilding of the structure is significantly affected by the original network structure and by the shape and loading of the nanofillers. Both deformation and reorganization of the network lead to drastic changes in the conductivity of the composites. The crystallization process also affects the conductive network to some extent and the subsequent volume shrinkage of the polymeric matrix after crystallization results in a further decrease in the resistivity of HDPE/GNP composites. Classical electrical percolation theory combined with a kinetic equation is used to describe the conductivity recovery of composites during annealing, and the results are found to be in good agreement with experimental data. © 2017 Society of Chemical Industry     

Improved crack resistance and thermal conductivity of cubic zirconia containing graphene nanoplatelets

Composites of 8 mol.% yttria-stabilized zirconia (8YSZ) with graphene nanoplatelets (GNP) have been pointed as alternative interconnectors in SOFC due to their mixed ionic-electronic conduction. Here we show that GNP addition provides rising crack-resistance behavior, with long crack toughness up to 78% higher than that of 8YSZ, also improving its thermal conductivity (up to 6 times for the in-plane direction). Toughness versus crack length is measured for 7 and 11 vol.% of GNP using single edge V-notched beam technique and ultrashort pulsed laser notching; and thermal behavior is analyzed by the laser flash method. Materials also have highly anisotropic coefficient of thermal expansion. These properties contribute to enhance their performance under the harsh operating conditions of SOFC, as thermal residual stresses could be reduced while significantly improving the system mechanical stability. Moreover, the heat transfer may be enhanced especially along the interface direction which would increase the system efficiency.     

Fracture characteristics of SiC/graphene platelet composites

Silicon carbide/graphene platelet (SiC/GPLs) composites were prepared using different weight percent of GPLs filler by hot pressing (HP) technology at 2100 °C in argon. The influence of the GPLs addition on bending strength, fracture toughness and related fracture characteristics was investigated. Both the bending strength and fracture toughness increased with increasing GPLs additives. The main fracture origins – strength degrading defects were pores at the low content of platelets and combination of pores and GPLs or clusters of GPLs particles in systems with a higher content of platelets. The fracture toughness increased due to the activated toughening mechanisms mainly in the form of crack bridging and crack branching, while the crack deflection was limited. The highest fracture toughness of 4.4 MPa m^1/2 was achieved at 6 wt.% of GPLs addition, which was ∼30% higher than the K_IC value of the reference material.     

Mechanical properties of hybrid multilayer graphene/whisker-reinforced ceramic composites: Simulation and experimental investigation

The trial-and-error method used in ceramics research has certain limitations such as the high blindness of material component design. Moreover, calculations of the toughness of ceramics using the extended finite element method, which is the most broadly applied technique, are complicated. To overcome these issues, in this study, multilayer graphene (MLG)/Si₃N₄ whisker (Si₃N_4w)-reinforced Si₃N₄ ceramics (MWSCs) were used as the model material, and the modeling of MWSCs was conducted using Voronoi tessellation. Additionally, a more concise novel approach was applied for the prediction of the fracture toughness of MWSCs. Furthermore, the optimal MLG and Si₃N_4w contents were predicted, and then they were verified by fabricating MWSCs using spark plasma sintering (SPS). Simulation results indicated that the optimum MLG and Si₃N_4w contents to enable the toughness and hardness to reach the maximum values (9.87 MPa·m^1/2 and 23.19 GPa) were 1 wt% and 3 wt%, which were consistent with the experimental results. Consequently, the effectiveness of the proposed method was verified. Moreover, the experimental values of the maximum fracture toughness and hardness were 11.04 MPa·m^1/2 and 20.29 GPa, which were 47.20% and 12.10% higher than those of Si₃N₄ ceramics reinforced with 1 wt% MLG, respectively. The synergistic toughening effects of MLG and Si₃N_4w were significantly reflected. The load-bearing effect, bridging, and crack deflection induced by MLG and Si₃N_4w were the key reasons for the improvement in the mechanical properties of MWSCs.     

Friction and wear behaviour of silicon carbide/graphene composites under isooctane lubrication

The tribological performance of silicon carbide (SiC)/graphene nanoplatelets (GNPs) composites is analysed under oscillating sliding tests lubricated with isooctane, looking to explore their potential as components for gasoline direct injection (GDI) engines. High graphene filler contents (20?vol.% of GNPs) are required to substantially reduce the friction coefficient of SiC ceramics, attaining decreases on friction up to 30% independently of the applied load. For all materials and testing conditions a mild wear regime is evidenced. SiC/20?vol.% GNPs composite also enhances the wear resistance up to 35% at low load, but the addition of GNPs produces a deleterious effect as the load augments. The tribological behaviour depends on the formation and destabilization of a solid lubricant carbon-based tribofilm and strongly correlates with the mechanical properties of the tested materials.     

Spark plasma sintered BaTiO3/graphene composites for thermoelectric applications

The viability of spark plasma sintered graphene/barium titanate ceramic matrix composites as thermoelectric materials is investigated. The temperature dependence of electrical conductivity, thermal conductivity and Seebeck coefficient was analyzed. The addition of low amounts of graphene oxide combined with the spark plasma sintering process increases electrical conductivity of pure BaTiO₃ several orders of magnitude, whereas the thermal conductivity shows only a moderate enhancement. The composites display a semiconducting behaviour, with the resistivity decreasing with increasing temperature and following a thermally activated temperature dependence at high T. A strong dependence of ZT figure of merit with the graphene concentration and the measurement temperature was found. Optimal values are found for 1.7 wt% graphene oxide at the maximum experimental temperature (600 K).     

Polymer-derived ceramic/graphene oxide architected composite with high electrical conductivity and enhanced thermal resistance

A low temperature method for the fabrication of architected ceramic composites contining graphene is developed based on the infiltration of lightweight graphene oxide (GO) micro-lattices with a preceramic polymer. Self-supported highly porous three-dimensional (3D) GO structures fabricated by direct ink writing are infiltrated with a liquid organic-polysilazane (a compound of Si, C, H, N), and subsequently pyrolyzed at temperatures of 800–1000?ºC to activate the ceramic conversion. These ceramic composites replicate the patterned GO skeleton and, whereas the graphene network provides the conductive path for the composite (electrical conductivity in the range 0.2–4?S?cm^?1), the ceramic wrapping serves as a protective barrier against atmosphere, temperature (up to 900?°C in air) and even direct flame. These structured composites also show hydrophobicity (wetting angle above 120°) and better load bearing capacity than the corresponding 3D GO lattice. The process is very versatile, being applicable to different liquid precursors.     

Surface modification of graphene oxide nanoplatelets and its influence on mechanical properties of alumina matrix composites

This paper discusses the effect of modified graphene oxide nanoplatelets (RGO-Al₂O₃) and unmodified graphene oxide nanoplatelets (GO) addition on the microstructure and mechanical properties of alumina matrix composites. The sinters were prepared by powder metallurgy processing using Spark Plasma Sintering to consolidate the powder mixtures. Moreover, the influence of applied reinforcing phase on the fracture mechanism was also investigated. Significant improvement of the fracture toughness (60%) for the composites with 0.5 wt.% RGO-Al₂O₃ compared to the reference sample was observed. Moreover, 20% higher K_IC was noticed for RGO-Al₂O₃ reinforced composites than for Al₂O₃-GO.     

Anisotropy of functional properties of SiC composites with GNPs,GO and in-situ formed graphene

This paper reports on anisotropy of functional properties of different silicon carbide-graphene composites due to preferential orientation of graphene layers during sintering. Dense silicon carbide/graphene nanoplatelets (SiC/GNPs) and silicon carbide/graphene oxide (SiC/GO) composites were sintered in the presence of yttria (Y₂O₃) and alumina (Al₂O₃) sintering additives at 1800 °C in vacuum by the rapid hot pressing (RHP) technique. It is found that electrical conductivity of SiC/GNPs and SiC/GO composites increases significantly in the perpendicular direction to the RHP pressing axis, reached up to 1775 S/m in the case of SiC/GO (for 3.15 wt.% of rGO). Also, thermal diffusivity was found to increase slightly by the addition of GNPs in the SiC/GNPs composites in the perpendicular direction to the RHP pressing axis. But, in the parallel direction, the addition of GNPs showed a negative effect. The formation of graphene domains was observed in reference sample SiC-Y₂O₃-Al₂O₃ sintered by RHP, without any addition of graphene. Their presence was confirmed indirectly by increasing electrical conductivity about three orders of magnitude in comparison to the reference sample sintered by conventional hot press (HP). Raman, SEM and TEM analysis were used for direct evidence of presence of graphene domains in RHP reference sample.     

聚丙烯/氧化石墨烯复合材料的制备，结构及性能

以石墨、浓硫酸、高锰酸钾和双氧水等为原料,通过Hummers法制备了氧化石墨烯(GO)分散液,对其冷冻干燥得到GO粉体,将GO粉体与熔融聚丙烯(PP)树脂共混制备PP/GO复合材料,采用FTIR、AFM、TEM、XRD、DSC及导热仪和氧指数测定仪等对GO及PP/GO复合材料的结构和性能进行了表征。结果表明,GO能够以双片层形式均匀地分散在PP基体中,GO/PP复合材料具有致密均匀的微观结构,其力学性能、耐热、阻燃和热传导等性能比对照样品(单纯PP树脂)有显著提高。当GO掺量为0.4%(以PP的质量为基准,下同)时,PP/GO复合材料的拉伸强度、弯曲强度和冲击强度比对照样品分别提高了29.6%、33.6%和62.7%,熔点从154.5℃提高为174.2℃,热导率提升了205.3%,极限氧指数从18.0提高到27.6。     

Processing and properties of tape-cast alumina/zirconia laminates composites

In the present work, laminar ceramic structures formed by layers of alumina and partially stabilized zirconia were fabricated by water-based tape casting. Rheological, physical and mechanical properties of slurries and laminates were evaluated. The laminates consisted of stacked alumina and zirconia green tapes produced by thermopressing. Pyrolysis was carried out at 450 °C and sintering at 1500 °C. The alumina/zirconia laminates were studied for a better understanding of the formation behavior and crack propagation at the laminate interface. The flexural strength values of laminates depend on the stress state on their surface. The laminates with the highest amount of zirconia layers presented low strength values (6.7 MPa), while the laminates with more alumina layers had a higher strength level (57.7 MPa). This is because these laminates have alumina layers on the surface which are in a state of residual compressive stress.     

Processing and characterization of high content multilayer graphene/epoxy composites with high electrical conductivity

A new processing method was developed to fabricate nanocomposites with a high concentration of multilayer graphene (MLG) in a highly oriented morphology. MLG was first dispersed in a water‐based solution with the aid of polyethylenimine. A thin MLG film (paper) having highly in‐plane aligned platelets was produced by using a vacuum‐assisted self‐assembly (VASA) technique. After heat treatment, the MLG paper was immersed in an epoxy/acetone bath at room temperature under vacuum to produce an epoxy impregnated composite. After removal of the acetone, nanocomposites consisting of multiple layers of the MLG paper with up to 27 wt% MLG were fabricated and thermally cured. Scanning electron microscopy (SEM) examination showed that the MLG was well dispersed and aligned, and the MLG paper was fully impregnated with epoxy resin. At 30°C, dynamic mechanical analysis (DMA) results showed that the storage modulus of the resulting nanocomposites with 27.2 wt% MLG reached 10.2 GPa, a 300% increase compared to the neat epoxy. The resulting composites also exhibited electrical conductivity as high as 35 Siemens per centimeter (S/cm). This research demonstrates that the VASA processing technique is capable of fabricating well aligned, high content MLG nanostructured polymer composites with high electrical conductivity. POLYM. COMPOS., 37:2897–2906, 2016. © 2015 Society of Plastics Engineers     

Effect of graphene addition on the mechanical and electrical properties of Al2O3-SiCw ceramics

This paper presents a study on graphene-reinforced Al₂O₃-SiCw ceramic composites and the relationship between graphene oxide (GO) loading and the resulting mechanical and electrical properties. Well-dispersed ceramic-GO powders were fabricated using a colloidal processing route. Dense composites were obtained via spark plasma sintering, a technique that has the ability to reduce GO to graphene in situ during the sintering process. The mechanical properties of the sintered composites were investigated. The composite with only a small amount of graphene (0.5 vol.%) showed the highest flexural strength (904 ± 56 MPa), fracture toughness (10.6 ± 0.3 MPa·m^1/2) and hardness (22 ± 0.8 GPa) with an extremely good dispersion of graphene within the ceramic matrix. In addition to these exceptional mechanical properties, the sintered composites also showed high electrical conductivity, which allows the compacts to be machined using electrical discharge machining and thus facilitates the fabrication of ceramic components with sophisticated shapes while reducing machining costs.     

Mechanical,electrical, and thermal properties of graphene nanosheet/aluminum nitride composites

Graphene nanosheet (GNS)/aluminum nitride (AlN) composites were prepared by hot-pressing and effects of GNSs on their microstructural, mechanical, thermal, and electrical properties were investigated. At 1.49 vol% GNSs content, the fracture toughness (5.09 MPa m^1/2) and flexural strength (441 MPa) of the composite were significantly increased by 30.17% and 17.28%, respectively, compared to monolithic AlN. The electrical conductivity of the composites was effectively enhanced with the addition of GNSs, and showed a typical percolation behavior with a low percolation threshold of 2.50±0.4 vol%. The thermal conductivity of the composites decreased with the addition of GNSs.     

Thermal conductivity and lap shear strength of GNP/epoxy nanocomposites adhesives

The addition of graphene nanoplatelets (GNPs) into the epoxy adhesives has been studied in order to increase their thermal conductivity. Thermally conductive adhesives are often used as thermal interface materials (TIMs). The incorporation of 8 and 10 wt% GNPs reinforcement caused a thermal conductivity enhancement of ~206 and ~306%, respectively. The wettability seems to decrease with low GNPs content (2–3 wt%) in comparison with the neat epoxy adhesive but the contact angle remains constant for higher GNPs contents. Lap shear strength remains constant for neat adhesives and resins doped with GNPs. The lack of enhancement of adhesive properties of doped resins is due to a weak interface reinforcement-matrix. In fact, the joint failure is in the adhesive except for high GNPs content (10 wt%) where a cohesive failure mode is observed.     

Morphology,thermal expansion,and electrical conductivity of multiwalled carbon nanotube/epoxy composites

Multiwalled carbon nanotube/epoxy composites loaded with up to 0.5 wt % multiwalled carbon nanotubes were prepared and characterized. Infrared microscopy, scanning electron microscopy, thermogravimetry, differential scanning calorimetry, thermomechanical analysis, and electrical conductivity measurements of the composites were performed. Infrared microscopy and scanning electron microscopy images showed that the debundled nanotubes were well dispersed. The thermal expansion coefficients, before and after the glass transition, remained approximately constant with the addition of nanotubes, whereas the electrical conductivity at room temperature increased approximately 5 orders of magnitude. This result was attributed to the thermal expansion coefficients of the intertube gap on the carbon nanotube bundles, which were in the same range as that of the epoxy resin. Therefore, nanocomposites capable of electrostatic dissipation can be processed as neat epoxy materials with respect to the volume changes with temperature. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Boron carbide/graphene platelet ceramics with improved fracture toughness and electrical conductivity

Boron carbide/graphene platelet (B₄C/GPLs) composites have been prepared with a different weight percent of GPLs as sintering additive and reinforcing phase, hot pressed at 2100 °C in argon. The influence of the GPLs addition on fracture toughness (K_IC) and electrical conductivity was investigated. Single Edge V-Notched Beam (SEVNB) method was used for fracture toughness measurements and the four-point Van der Pauw method for electrical conductivity measurements. With increasing amount of GPLs additives, the fracture toughness increased due to the activated toughening mechanisms in the form of crack deflection, crack bridging, crack branching and graphene sheet pull-out. The highest fracture toughness of 4.48 MPa.m^1/2 was achieved at 10 wt.% of GPLs addition, which was ∼50% higher than the K_IC value of the reference material. The electrical conductivity increased with GPLs addition and reached the maximum value at 8 wt.% of GPLs, 1.526 × 10³ S/m in the perpendicular and 8.72 × 10² S/m in the parallel direction to the hot press direction, respectively.     

Preparation of graphene oxide/natural rubber composites by latex cocoagulation: Relationship between microstructure and reinforcement

Graphene oxide(GO) has recently attracted substantial interest as a possible reinforcing agent for next generation rubber composite materials. In this research, GO was incorporated in natural rubber(NR) composites through latex co-coagulation technique. The microstructures of GO/NR composites were characterized through a combination of transmission electron microscope, scanning electron microscope, X-ray diffraction, Fourier transform infrared spectroscopy, and Differential scanning calorimeter. The results showed that highly exfoliated GO sheets were finely dispersed into NR rubber matrix with strong interface interaction between GO and NR. The mechanical properties of the GO/NR composites were further evaluated. The results showed that the tensile strength, tear strength and modulus can be significantly improved at a content of less than 2 phr. Especially,GO exhibited specific reinforce mechanism in NR due to the stress-induced crystallization effects of NR. The stress transfer from the NR to the GO sheets and the hindrance of GO sheets to the stress-induced crystallization of NR were further displayed in stress–strain behavior of GO/NR composites. These enhanced properties were attributed to the high surface area of GO sheets and highly exfoliated microstructures of GO sheets in NR.     

Enhanced mechanical and thermal properties of polyurethane/functionalised graphene oxide composites by in situ polymerisation

ABSTRACT

Isocyanate-functionalised graphene (iGO) was prepared and incorporated into a thermoplastic polyurethane via an in situ polymerisation. Firstly, graphene oxide was successfully modified using a mixture of isocyanate- and diisocyanate-containing compounds, leading to the formation of good dispersions of resulting functional graphene oxide in organic solvents, such as N,N-dimethylacetamide and N,N-dimethylformamide. The addition of iGO into polyurethane matrix improved both mechanical and thermal properties in the polyurethane/iGO composites relative to neat polyurethane. An addition of only 0.03?wt-% of functionalised graphene into the polyurethane increased Young’s modulus by 1.4 times and tensile strength by two times. Meanwhile, the elongation at break was similar to that of the neat polymer. In addition, dynamic mechanical analysis also confirmed the improvement in storage modulus of the polymer composites especially at high-temperature range. We believe that the developed modification approach for graphene oxide and polyurethane/graphene composites presented herein could be useful in polymer/graphene composite development.