Effects of phase constitution and microstructure on energy storage properties of barium strontium titanate ceramics

Barium strontium titanate (Ba_0.3Sr_0.7TiO₃, BST) ceramics have been prepared by conventional sintering (CS) and spark plasma sintering (SPS). The effects of phase constitution and microstructure on dielectric properties, electrical breakdown process and energy storage properties of the BST ceramics were investigated. The X-ray diffraction analysis and dielectric properties measurements showed that the cubic and tetragonal phase coexisted in the SPS sample while the CS sample contained only tetragonal phase. Much smaller grain size, lower porosity, fewer defects and dislocation were observed in SPS samples, which greatly improved the electrical breakdown strength of the Ba_0.3Sr_0.7TiO₃ ceramics. The enhanced breakdown strength of the SPS samples resulted in an improved maximum electrical energy storage density of 1.13 J/cm³ which was twice as large as that of the CS sample (0.57 J/cm³). Meanwhile, the energy storage efficiency was improved from 69.3% to 86.8% by using spark plasma sintering.     

Preparation of dense La0.67Ca0.33MnO3 ceramics by plasma activated sintering and hot-pressing

Highly dense La_0.67Ca_0.33MnO₃ (LCMO) ceramics were prepared by plasma activated sintering (PAS) and hot-pressing (HP). The comparison of structural, magnetic, and electrical transport properties of the LCMO ceramics after PAS and HP were investigated. XRD and SEM analyses confirmed that both samples exhibited orthorhombic phase with highly dense microstructure. The differences of magnetic and electrical transport properties in PAS and HP LCMO ceramics could be attributed to the different grain sizes, which have an effect on grain boundaries, domain states, Mn–O–Mn bond angles and Mn–O bond lengths. On analyzing the fitting data with several empirical equations, the conduction mechanism of the samples was found to be electron-magnon scattering in the ferromagnetic low-temperature region and variable range hopping (VRH) in the paramagnetic high-temperature region.     

Giant dielectric constant in Nd2NiO4+δ ceramics obtained by spark plasma sintering

The crystal structure and dielectric properties of Nd₂NiO_4+δ ceramics prepared by spark plasma sintering (SPS) process were characterized. The crystal structure belonged to orthorhombic system with a space group of F mmm, and the excess oxygen content, δ, was about 0.192. Temperature-stable giant dielectric constants (?′ ∼ 10⁵) up to high frequency (5 MHz) over a wide temperature range (200–500 K) were observed in the present ceramics. After comparing the activation energies of dielectric relaxation and electrical conduction, we found the giant dielectric response should be mainly attributed to the adiabatic small polaronic hopping process, while the polaronic hopping process was closely related to the charge ordering in the present ceramics.     

Structure and transport properties of the spark plasma sintered barium cerate based proton conductor

BaCe_0.7Y_0.2In_0.1O_3–δ (BCYI) compositions were prepared by a modified Pechini method, following this the ceramic samples were consolidated using conventional sintering (CS) and spark plasma sintering (SPS) at 1250–1500 °C for 3–10 min. The structural and microstructural characteristics of the samples were determined using XRD, SEM and TEM. The total, bulk and grain boundary ionic conductivities were evaluated using the AC impedance method in dry air, wet air and dry Ar. It was shown that application of SPS in case of nanocrystalline BCYI allows to reduce the sintering time, and in case of microcrystalline BCYI application of SPS after CS allows to improve hardness and total conductivity through reduction of grain boundary resistance.     

A novel approach for processing CaAlSiON glass-ceramics by spark plasma sintering: Mechanical and electrical properties

Lithium containing glassy materials can be used as solid electrolytes or electrode materials for lithium-ion batteries due to their high energy density. Conventional melt-quenched Ca₁₁Al₁₄Si₁₆O₄₉N₁₀ glass powder containing 24 e/o N, doped with Li-ions (1, 3, and 6 wt. %) and sintered by spark plasma sintering technique (SPS) was studied. The benefits of using SPS to produce glass-ceramics are rapid heating rates compared to conventional consolidation techniques and tuning of properties, adjusting the temperature, holding time (closed to Tg temperature), heating rate (solidification), and pressure (densification) profile during the heat treatment using SPS. Pure glass and glass-ceramic were obtained under identical SPS conditions and compared with pristine oxynitride and soda-lime-silicate (float) glasses. XRD and SEM analysis confirmed that increasing the amount of Li increases the crystallinity in the glass matrix. Nano-indentation analysis showed a decreased hardness and reduced elastic modulus values with the addition of Li-ions. The direct current conductivity increases with the addition of Li due to the high mobility of Li-ions. However, the float glass sample doped with 6 wt.% of Li exhibits even higher values of D.C. conductivity, than the analogously doped Ca₁₁Al₁₄Si₁₆O₄₉N₁₀ glass. The magnitude of activation energy (more than 1 eV) is typical for an ion hopping mechanism and the D.C. conduction mechanism is dominated by Li⁺ hopping.     

Enhancing copper infiltration into alumina using spark plasma sintering to achieve high performance Al2O3/Cu composites

Al₂O₃/Cu (with 30 wt% of Cu) composites were prepared using a combined liquid infiltration and spark plasma sintering (SPS) method using pre-processed composite powders. Crystalline structures, morphology and physical/mechanical properties of the sintered composites were studied and compared with those obtained from similar composites prepared using a standard liquid infiltration process without any external pressure. Results showed that densities of the Al₂O₃/Cu composites prepared without applying pressure were quite low. Whereas the composites sintered using the SPS (with a high pressure during sintering in 10 min) showed dense structures, and Cu phases were homogenously infiltrated and dispersed with a network from inside the Al₂O₃ skeleton structures. Fracture toughness of Al₂O₃/Cu composites prepared without using external pressure (with a sintering time of 1.5 h) was 4.2 MPa m^1/2, whereas that using the SPS process was 6.5 MPa m^1/2. These toughness readings were increased by 18% and 82%, respectively, compared with that of pure alumina. Hardness, density and electrical resistivity of the samples prepared without pressure were 693 HV, 82.5% and 0.01 Ω m, whereas those using the SPS process were 842 HV, 99.1%, 0.002 Ω m, respectively. The enhancement in these properties using the SPS process are mainly due to the efficient pressurized infiltration of Cu phases into the network of Al₂O₃ skeleton structures, and also due to high intensity discharge plasma which produces fully densified composites in a short time.     

Synthesis, spark plasma sintering and electrical conduction mechanism in BaTiO3-Cu composites

BaTiO₃-Cu composite powders were prepared via an alkoxide-mediated synthesis approach. As-synthesized BaTiO₃ nanoparticles were as small as 40 nm and coated partially larger Cu particles of approximately 1 μm in size. Thermogravimetric analysis (TGA) and dilatometry revealed a gradual increase in weight loss and retarded shrinkage with the increase of Cu addition. BaTiO₃-Cu composites were successfully densified by spark plasma sintering (SPS). The microstructures show an average grain-size for BaTiO₃ of around 100 nm and a crystallite size of about 1 μm for the Cu inclusions. The AC conductivity of the BaTiO₃-Cu composites increased with increasing Cu content or with temperature. The dominant electrical conduction mechanism in SPSed BaTiO₃-Cu composites changed from migration of oxygen vacancies to band conduction of trapped electrons in oxygen vacancies with the increase of Cu content.     

Single-step,high pressure,and two-step spark plasma sintering of UO2 nanopowders

Three different spark plasma sintering (SPS) treatments were applied to highly sinteractive, near-stoichiometric UO_2.04 nanocrystalline (5 nm) powders produced by U(IV) oxalate hydrothermal decomposition at 170 °C. The sintering conditions for reaching 95 % theoretical density (TD) in regular SPS, high pressure SPS (HP-SPS), and, for the first time, two-step SPS (2S-SPS), were determined. Densification to 95 % TD was achieved at 1000 °C in regular SPS (70 MPa applied pressure), 660 °C in HP-SPS (500 MPa), and 650?550 °C in 2S-SPS (70 MPa). With the goal of minimising the grain growth during densification, the sintering treatments were optimised to favour densification over coarsening, and the final microstructures thus obtained are compared. Equally dense UO₂ samples of different grain sizes, ranging from 3.08 μm to 163 nm, were produced. Room-temperature oxidation of the powders could not be avoided due to their nanometric dimensions, and a final annealing treatment was designed to reduce hyperstoichiometric samples to UO_2.00.     

Nonlinear electrical behaviors and conductivity mechanisms in Ca1-xYbxCeNbWO8 ceramics

In this study, we investigated the nonlinear electrical behaviors and conductivity mechanisms of Ca_1-xYb_xCeNbWO₈ ceramics, which are prepared by the solid-state sintering method. CeO₂ and CeNbO₄ phases occur when the Yb³⁺ doping amount is greater than 0.1 in the CaCeNbWO₈-based ceramics. With the continuous incorporation of Yb³⁺, the grain size of the ceramics first decreases and then increases. The Ce³⁺ concentration in the ceramics decreases with increasing Yb³⁺ content. In the temperature range of 298.15 to 1073.15K, the relationship between ln ρ and 1000/T shows nonlinear electrical behaviors, which is attributed to the different conductivity mechanisms at high and low temperatures (ρ and T are resistivity and temperature, respectively). In the temperature range of 298.15 to 773.15K, the electrical conduction in Ca_1-xYb_xCeNbWO₈ ceramics follows the Efros-Shklovskii variable-range hopping (ES-VRH) conduction mechanism, thermal activation conduction (x < 0.2), and two-dimensional Mott VRH conduction mechanism (x = 0.2). Furthermore, the electrical conduction obeys the thermal activation conduction mechanism in the temperature range of 773.15 to 1073.15K. The activation energy for the electrical conduction is calculated based on the different hopping conduction mechanisms.     

High-strength Ti2AlN ceramics prepared by pulse electric current sintering based on powders synthesized by molten salt method

Ti₂AlN powders were synthesized through molten salt method and re-calcination process using TiH₂, Al and TiN powders as raw materials at 1100 ℃. The composition of final composite was directly influenced by the initial Al and TiH₂ content in the starting mixture. The purity of the synthesized Ti₂AlN powder could reach 97.1 wt% when the Al molar ratio was 1.05. Then high strength Ti₂AlN ceramics were successfully prepared in different modes, including two forms of pulse electric current sintering (PECS/SPS) and hot-pressing sintering (HP). A record-high flexural strength of 719 MPa was obtained for the PECS/SPS with an electrical insulating die (PECS/SPS II) sintered sample, based on the synthesized powder in which the initial molar ratio of Al was 1.1. The sintering behaviors in various modes were analyzed, confirming the shrinkage of particles starting at lower temperature in PECS/SPS II. The density, microstructure, Vickers hardness and elastic modulus of sintered ceramics were also investigated. Therefore, the present work provided the new methods about powder preparation and ceramic sintering of Ti₂AlN, making it possible to be used as high strength structural ceramics.     

Sintering behavior of 8YSZ-Ni cermet: Comparison between conventional,FST/SPS,and flash sintering

Cermets are ceramic metal composites. The metallic phase in the cermet typically undergoes oxidation during sintering in air. Electric field-assisted sintering processes such as field-assisted sintering technology/spark plasma sintering (FAST/SPS) and flash involves very high heating rates, short processing time and low processing temperature. The main aim of this work was to see if field-assisted sintering techniques can prevent the oxidation of the metallic phase in the cermet. Sintering behavior of 8YSZ-5 wt.% Ni cermet was studied by three different techniques namely; conventional sintering, FAST/SPS and flash sintering. Phases and microstructure were analyzed through X-ray diffraction and scanning electron microscopy, respectively. Temperature and time required for sintering the samples via FAST/SPS and flash sintering was significantly lower than that during conventional sintering. In addition, we found limited grain growth during FAST/SPS and flash sintering. During conventional sintering in reducing atmosphere (Ar and vacuum), Ni particles retained their elemental state, however the extent of densification was poor in the cermet. FAST/SPS in argon and vacuum resulted in almost complete densification (relative density > 97%) and Ni particles were retained in their elemental state in the cermet. During flash sintering in air, the samples sintered to a high densification (relative density ∼98%), however, Ni particles were completely oxidized.     

Electrical conductivity of spark plasma sintered Al2O3–SiC and Al2O3-carbon nanotube nanocomposites

The electrical conductivity of alumina-silicon carbide (Al₂O₃–SiC) and alumina-multiwalled carbon nanotube (Al₂O₃-MWCNT) nanocomposites prepared by sonication and ball milling and then consolidated by spark plasma sintering (SPS) is reported. The effects of the nanophase (SiC and MWCNTs) and SPS processing temperature on the densification, microstructure, and functional properties were studied. The microstructure of the fabricated nanocomposites was investigated using field-emission scanning electron microscopy (FE-SEM) and transmission electron microscopy (TEM). The phase evolution was determined using X-ray diffraction (XRD). The room-temperature direct current (DC) electrical conductivity of the monolithic alumina and nanocomposites was determined using the four-point probe technique. The EDS mapping results showed a homogenous distribution of the nanophases (SiC and MWCNTs) in the corresponding alumina matrix. The room-temperature DC electrical conductivity of monolithic alumina was measured to be 6.78 × 10⁻¹⁰ S/m, while the maximum electrical conductivities of the alumina-10 wt%SiC and alumina-2wt%MWCNT samples were 2.65 × 10⁻⁵ S/m and 101.118 S/m, respectively. The electrical conductivity increased with increasing nanophase concentration and SPS temperature. The mechanism of electrical conduction and the disparity in the electrical performance of the two investigated nanocomposite systems (alumina-SiC and alumina-MWCNT) are clearly described.     

Power-controlled flash spark plasma sintering of gadolinia-doped ceria

Electric field-assisted sintering (FAST) is a rapidly growing scientific and engineering domain. In the present paper, we describe the process of flash sintering (FS) in a configuration of classical spark plasma sintering (SPS) (graphite punch and boron nitride (BN) die), also called flash spark plasma sintering (FSPS). The densification process of Gd_0.1Ce_0.9O_2-x powder is studied in detail with a focus on the transition from FAST to FS. We discuss the electrical, geometrical, and thermal evolution of the process and the characteristics of the final compacts. Low electrical fields are sufficient for the onset of FS. Ceria is a material difficult to sinter by FAST techniques due to its known mechanochemical transformations. We observed the disintegration of pellets after experiments with well-pronounced flash event.     

Sintering of a sodium-based NASICON electrolyte: A comparative study between cold,field assisted and conventional sintering methods

Scandium-substituted NASICON (Na_3.4Sc_0.4Zr_1.6Si₂PO₁₂) is a promising electrolyte material for sodium-ion solid state batteries, with the highest ionic conductivity reported to date for a NASICON material. Low-temperature densification and control of microstructure are important factors to enable the low-cost manufacturing of such new battery type. Non-conventional sintering techniques such as Field Assisted Sintering Technology / Spark Plasma Sintering (FAST/SPS) and Cold Sintering are therefore investigated and compared to conventional free sintering. FAST/SPS enables to get rapidly dense samples (99% TD) at lower temperatures than the ones required by conventional sintering routes and with similar electrical properties. Cold sintering experiments, involving the addition of aqueous solutions as sintering aids and high mechanical pressure, enable a moderate densification, but at temperatures as low as 250 °C. Further heat treatments still below the conventional sintering temperature increased the achieved density and ionic conductivity.     

WB2 to WB3 phase change during reactive spark plasma sintering and pulsed laser ablation/deposition processes

Reactive spark plasma sintering (SPS) of WB₂/WB₃ ceramics from elements is studied; the sintering pressure dependence of the ratio of WB₃ to WB₂ in samples produced by SPS is discussed. Regardless of the sintering pressure, the obtained samples are very hard ~20 GPa. WB₃ superhard films prepared by pulsed laser deposition (PLD) from selected SPS targets are presented.WB3 coatings were prepared on Si (100) substrates using a nanosecond, Nd:YAG laser operating at a 355 nm wavelength. The phase analysis, crystallography, and orientations have been studied using X-ray diffraction (XRD). A WB₂ to WB₃ phase transformation from 8.2% WB₃ in a sintered target to 93.3% WB₃ in a deposited film was observed. Additionally, the surface of a SPS sintered WB_x target after the ablation process was examined. XRD studies show that already during the laser ablation there is a significant WB₂ to WB₃ phase transformation. Vickers hardness of sintered samples was measured in macro- and micro-scale, and PLD films in the nanoscale.     

Preparation and Properties of Lead Zirconate Stannate Titanate Sintered by Spark Plasma Sintering

Lanthanum-doped lead zirconate stannate titanate ceramics were successfully compacted to full density by spark plasma sintering (SPS). SPS samples densified at 900° or 950°C exhibit nearly full density and fine grain size (about 300 nm). Compared with samples from conventional sintering (CS), SPS samples show larger permittivity accompanied by a deterioration in dielectric loss and special strain hysteresis loops similar to those of ferroelectric relaxors, with a diffuse AFE–FE phase transition and less field-induced longitudinal strain. The differences in the properties of SPS and CS materials are attributed to the variations of the resultant microstructures, especially the grain size, of the ceramics.     

Effects of discrete and simultaneous addition of SiC and Si3N4 on microstructural development of TiB2 ceramics

The impact of Si₃N₄ and SiC additives incorporation in the microstructure and sintering behavior of TiB₂-based composites were studied. Three ceramic composites including TiB₂–Si₃N₄, TiB₂–SiC, and TiB₂–SiC–Si₃N₄ were manufactured by spark plasma sintering (SPS) at 1950 °C for 8 min under 35 MPa. The acquired ceramics were analyzed by X-ray diffractometry and scanning electron microscopy. In addition, the sintering thermodynamic was investigated using the HSC Chemistry package. X-ray diffraction patterns of the prepared ceramics revealed the in-situ formation of graphite and boron nitride in the final composites initiated from SiC and Si₃N₄, respectively. The thermodynamic assessments proved the role of liquid phase sintering on the sinterability enhancement of all composite samples. Field emission scanning electron microscopy and energy-dispersive X-ray spectroscopy verified the in-situ formation of both BN and graphite components in the sample containing SiC and Si₃N₄ additives. Finally, the fractographical investigations clarified the transgranular breakage as the main fracture mode in the TiB₂-based ceramics.     

Synthesis and properties of Zn and Zn–Mg-doped tricalcium phosphates obtained by Spark Plasma Sintering

β-tricalcium phosphate (Ca₃(PO₄)₂ or TCP) are essential biomaterials because of the chemical composition, high biocompatibility and osseointegration. However, their limited mechanical properties restrict their use to areas where high mechanical performances are not required. Spark Plasma Sintering (SPS) was selected out of the unconventional sintering methods in order to obtain high-density doped-TCP bioceramic materials. The main advantages of SPS are a high heating rate, low sintering temperatures and short residence times, producing bioceramics with full density and fine-grain microstructure. The main purpose was to design, obtain by SPS and characterize undoped β-TCP, 1ZnO-doped β-TCP and 1ZnO-1MgO codoped β-TCP (wt. %) bioceramics. All the obtained samples were visually semitransparent and mainly β-TCP was detected by X-ray analysis. Densification behavior was determined by Archimedes' method and microstructural features of the sintered specimens were analyzed by Field Emission Scanning Electron Microscopy (FE-SEM-EDX). The undoped and doped β-TCP bioceramics were mechanically characterized, specifically the modulus of elasticity and Vickers microhardness. The results are compared with equivalent samples obtained by conventional solid-state sintering (CS) reaction. A first study of biological behavior was carried out, specifically direct cell adhesion of MG-63 human osteoblast-like cells on the polished surfaces of β-TCP, 1ZnO-β-TCP and 1ZnO–1MgO-β-TCP dense samples were determined. The present study concludes that the SPS process together with the doping effect enhanced sinterability, mechanical and biological properties of Zn-TCP and Zn–Mg-TCP based materials.     

Composition,microstructure and electrical properties of K0.5Na0.5NbO3 ceramics fabricated by cold sintering assisted sintering

In this paper, cold sintering was served as a forming method to assist the conventional sintering, which is so-called cold sintering assisted sintering (CSAS) method. Lead-free K_0.5Na_0.5NbO₃ piezoelectric ceramics were prepared by the CSAS method, and the effects of the different procedures on the sintering behaviors and electrical properties of KNN ceramics were studied. Compared with conventional sintering (CS), cold sintering process can induce potassium-rich phase on the KNN particle surface, and remarkably increase both the green and sintering density of KNN ceramics. Meanwhile, the potassium-rich phase would transform to K₄Nb₆O₁₇ second phase on the grain surface, and subsequently suppress the volatilization of potassium element. The sinterability and electrical properties were greatly improved, and KNN piezoelectric ceramics with high performance can be manufactured in a wide sintering temperature range (1055 °C–1145 °C), which proves that CSAS has the potential to be an excellent sintering technique for producing KNN based ceramics.     

Spark plasma sintering of combustion-synthesized β-SiAlON powders

In this paper, the sintering behavior of β-Si_6−zAl_zO_zN_8−z (z=1) powder prepared by combustion synthesis (CS) was studied using spark plasma sintering (SPS). The CSed powder was ball milled for various durations from 0.5 to 20 h and was then sintered at different temperatures with heating rates varying from 30 °C/min to 200 °C/min. The effects of ball milling, sintering temperature, and heating rate on sinterability, final microstructure, and mechanical property were investigated. A long period of ball milling reduced the particle size and subsequently accelerated the sintering process. However, the fine powder was easily agglomerated to form secondary particles, which accordingly decreased the densification of the SPS product. The high sintering temperature accelerated the densification process, whereas the high heating rate reduced the grain growth and increased the relative density of the sintered product.