Fabrication and characterization of low temperature sintering PMN–PZN–PZT step-down multilayer piezoelectric transformer

For the fabrication as step-down multilayer piezoelectric transformer, piezoelectric properties of Pb(Mg_1/3Nb_2/3)O₃–Pb(Zn_1/3Nb_2/3)O₃–Pb(Zr_0.52Ti_0.48)O₃ (PMN–PZN–PZT) ceramics were optimized by ZnO–Li₂CO₃ (ZL) and Pb₃O₄ content. Effects of the additions on the structure, bulk density and electrical properties of ceramics were investigated. The results revealed that the proper additions of ZL with Pb₃O₄ content could modify the electrical properties of the PMN–PZN–PZT ceramics. The composition sintered at 995 °C with 0. 01 wt.% ZL and 0.10 wt.% Pb₃O₄ content showed higher values, which were listed as follows: d₃₃ = 256 pC/N, K_p = 0.60, Q_m = 1910, _r = 1032, tan δ = 0.0070 and r = 2.09 Ω. In addition, the step-down piezoelectric transformers with optimized PMN–PZN–PZT composites were fabricated and the characteristics as the output power and resistance loads were measured. Meanwhile, the step-down piezoelectric transformers sintered at 995 °C showed the favorable characteristics with a higher gain G of 0.204 and a lower temperature rise of 6 °C when the output power was 5 W, and the driving frequency were approximately constant (≈126 kHz) when the output power was from 5 to 13 W. Moreover, the maximum efficiency (90.2%) was obtained at load resistance of 10 Ω.     

Improving the piezoelectric properties of thick-film PZT: the influence of paste composition, powder milling process and electrode material

This paper details improvements of the d₃₃ coefficient for thick-film Lead–Zirconate–Titanate (PZT) layers. In particular, the effect that the powder milling process has on particle size, shape and distribution has been investigated. Ball milled, jet milled and attritor milled powders were obtained from Morgan Electro-Ceramics Ltd. These powders were mixed with various ratios of lead borosilicate glass in the range of 5–20% by weight and an appropriate quantity of Electro-Science Laboratories (ESL) 400 solvent to formulate a screen printable thixotropic paste. The use of a polymer top electrode to reduce the number of firing cycles the PZT layer is subjected to was also investigated. The results show that the highest values of d₃₃ were obtained from the ball milled powder with 10% glass content, but the most consistent results were obtained from the attritor milled samples. The samples printed with a polymer top electrode have shown an average increase of around 15% in the value of d₃₃.