Reduced graphene oxide-reinforced unsaturated polyester resin nanocomposites with improved thermal stability,mechanical modulus,and electromagnetic interference shielding performance

This article aims to investigate the impact of reduced graphene oxide (RGO) nanofillers on the curing kinetics, thermal stability, mechanical modulus, electrical conductivity, and EMI shielding effectiveness of unsaturated polyester resin (UPR). The curing rates of UPR/styrene (60/40 by wt%) mixtures with small amounts of RGO (0.1–0.3 wt%) exhibit slight delays owing to the barrier and scavenger roles of 2-dimensional RGO sheets. Nonetheless, it is observed that within the cured nanocomposites, RGOs are effectively dispersed and firmly bonded to the UPR matrix at interfaces through hydrogen bonding and π-π interactions. Consequently, the nanocomposites display heightened thermal decomposition temperatures and increased residue at 800°C with higher RGO loading content. The addition of RGO notably improves the elastic storage modulus and increases the temperature associated with glass transition-related relaxation. The electrical percolation threshold is attained at a specific RGO loading between 0.2 and 0.3 wt%. Thus, the nanocomposite with 0.3 wt% RGO is characterized to have an electrical conductivity of 1.9 × 10⁻⁶ S/cm and an EMI shielding effectiveness of ~9 dB at 8 GHz, for a thickness of 1 mm.     

Flexible poly(styrene-b-(ethylene-co-butylene)-b-styrene) nanocomposites for electromagnetic interference shielding

In this report, multiwalled carbon nanotubes (CNT) embedded poly(styrene-b-(ethylene-co-butylene)-b-styrene) (SEBS) microspheres (CNT/SEBS) were prepared by solvent evaporation method. Reduced graphene oxide (rGO) nanosheets were used to cover the surface of CNT/SEBS microspheres. The CNT/SEBS/rGO nanocomposites with special segregated conductive network were fabricated by hot pressing these as-prepared complex microspheres. The morphology, electrical percolation threshold, electrical conductivity, and electromagnetic interference (EMI) shielding effectiveness (SE) of CNT/SEBS/rGO composites were characterized. The shielding mechanisms were discussed in detail. Analysis of electrical conductive performance shows that the electrical percolation threshold of rGO is 0.22 vol %. Results of EMI shielding test confirmed the synergistic effect between CNT and rGO. The EMI SE of the composite filled by 2.1 vol % CNT and 3.35 vol % rGO can achieve 26 dB in 8.2− 12.4 GHz (X band), which exceeds the basic requirement for commercial application (20 dB). Its reflectance coefficient (19–41%) indicates that the most part of incident electromagnetic (EM) wave energy is attenuated through absorption mechanism. This kind of absorptive EMI shielding material can be applied without serious secondary EM radiation pollution problems. The effects of filler content, molding temperature on EMI SE, and shielding mechanism were also investigated. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48542.     

Highly filled multilayer thermoplastic/graphene conducting composite structures with high strength and thermal stability for electromagnetic interference shielding applications

Polyvinyl chloride (PVC)/graphene and poly(methyl methacrylate) (PMMA)/graphene nanocomposites were made by solution casting technique with graphene weight fractions of 1, 5, 10, 15, and 20%. Multilayer structures of the composites were made by hot compression technique to study their electromagnetic interference shielding effectiveness (EMI SE). Tensile strength, hardness, and storage modulus of the nanocomposites were studied in relation with graphene weight fraction. There has been a substantial increase in the electrical conductivity and EMI SE of the composites with 15–20% filler loading. Differential thermal analysis of the composites shows improved thermal stability with an increase in graphene loading. PMMA/graphene composites have better thermal stability, whereas PVC/graphene composites have superior mechanical properties. About 2 mm thick multilayer structures of PMMA/graphene and PVC/graphene composites show a maximum EMI SE of 21 dB and 31 dB, respectively, in the X band at 20 wt % graphene loading. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47792.     

ZrO2 functionalized graphene Oxide/SEBS‐Based nanocomposites for efficient electromagnetic interference shielding applications

ZrO₂‐coated graphene oxide (GO)/SEBS(styrene‐ethylene‐butylene‐styrene)‐based nanocomposites were prepared for use as an electromagnetic interference (EMI) shielding material. Transmission electron microscopy (TEM) reveals almost every individual GO is fully and homogeneously covered with uniform ZrO₂. X‐ray diffraction (XRD) patterns and Differential scanning calorimetry (DSC) revealed increased ordering of ‐(CH₂‐CH₂)n segments in the poly(ethylene‐co‐1‐butene) block of the SEBS matrix in the case of SEBS/ZrO₂‐coated graphene oxide composites than in the SEBS/pristine graphene oxide nanocomposite. Thermogravimetric analysis (TGA) proved better oxidation resistance of SEBS/ZrO₂‐coated GO nanocomposite compared to that of SEBS/pristine GO nanocomposite. The present nanocomposites exhibited excellent EMI shielding effectiveness (SE) over X‐band (8.2 GHz–12.4 GHz) with EMI SE of 37.9 dB. J. VINYL ADDIT. TECHNOL., 25:E130–E136, 2019. © 2018 Society of Plastics Engineers     

Electromagnetic interference shielding properties of graphene quantum-dots reinforced poly(vinyl alcohol)/polypyrrole blend nanocomposites

Graphene quantum dots (GQDs) reinforced poly(vinyl alcohol) (PVA)/polypyrrole (WPPy) nanocomposite films with various GQDs loadings were synthesized using the versatile solvent casting method. The structural and morphological properties of PVA/WPPy/GQDs nanocomposite films were investigated by employing Fourier transform infrared spectroscopy, X-ray diffraction, and scanning electron microscopy. The thermogravimetric analysis revealed enhanced thermal stability of synthesized nanocomposites while enhanced dielectric properties were also observed. The maximum dielectric constant value for PVA/WPPy/GQDs nanocomposite films was observed to be ε = 6,311.85 (50 Hz, 150°C). The electromagnetic interference (EMI) shielding effectiveness (SE) of nanocomposite films was determined in the X-band (8–12 GHz) and Ku-band (12–18 GHz) frequency region. The EMI SE was found to be increased from 0.8 dB for the pure PVA film to 9.8 dB for the PVA/WPPy/GQDs nanocomposite film containing 10 wt% GQDs loading. The enhanced EMI shielding efficiency of nanocomposite films has resulted from the homogenous dispersion of GQDs in PVA/WPPy blend nanocomposites. Thus, the prepared nanocomposites are envisioned to utilize as a lightweight, flexible, and low-cost material for EMI shielding applications.     

Flexible graphene/polymer composite films in sandwich structures for effective electromagnetic interference shielding

Multilayer graphene/polymer composite films with good mechanical flexibility were fabricated into paraffin-based sandwich structures to evaluate electromagnetic interference (EMI) shielding. Experimental results showed the relationship between electrical properties and shielding performance, demonstrating that electrical properties are significant factors in EMI shielding. Calculation based on electrical conductivity of the composite films was carried out to investigate the fundamental mechanisms of absorption, reflection and multiple-reflections for the polymeric graphene composite films. Both experimental and calculated results indicate that reflection is the dominating shielding mechanism for the as-fabricated polymeric graphene films. The optimization of thickness, skin depth and electrical conductivity in the shielding materials could be highly significant in achieving enhanced EMI shielding. Further improvement in absorption shielding has been achieved by increasing the shielding thickness in order to enhance the overall shielding performance. The optimized shielding effectiveness up to 27 dB suggested effective shielding of the composite films. The implication of the mechanisms for optimizing shielding performance demonstrates significant fundamental basis for designing high-performance EMI shielding composites. The results and techniques also promise a simple and effective approach to achieve light-weight graphene-based composite films for application potentials in EMI shielding coatings.     

Convenient approach to making nanocomposites based on a chitosan–poly(vinyl pyrrolidone) polymer matrix and a graphene nanofiller

Conducting, mechanically durable, elastic nanocomposite films were prepared with chitosan (CS) as the polymer matrix, graphene obtained from highly exfoliated graphite as the nanofiller, and poly(vinyl pyrrolidone) (PVP) as the stabilizer of the graphene sheets. The maximum graphene content in the composites without a loss of uniformity and other useful properties increased up to 4.0 wt %. The resulting composites were characterized by scanning electron microscopy, Raman spectroscopy, X‐ray diffraction analysis, mechanical testing, and electrical conductivity testing to determine the effects of the addition of graphene on the morphology and mechanical and electrical properties of the CS–PVP–graphene nanocomposite films. In this study, we took an approach to making nanocomposites from the perspectives of green chemistry, environmental protection, regenerative medicine, and low cost. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45038.     

Stretchable,mechanically resilient,and high electromagnetic shielding polymer/MXene nanocomposites

The increasingly disturbing electromagnetic wave pollution has intensified research for high-performance shielding materials to protect humans and the environment. It remains a great challenge to combine high electromagnetic interference (EMI) shielding performance with mechanical robustness and stretchability. These crucial features have been simultaneously achieved in this work by using a facile method to prepare elastomer/MXene nanocomposites. An EMI shielding effectiveness of 49 dB was obtained from a 1-mm thick nanocomposite film at 19.6 vol% of MXene; the film has a density of 1.25 g/cm³. The outstanding electrical conductivity of MXene – 4350 ± 125 S·cm⁻¹ – provided free charge carriers in the matrix to absorb electromagnetic signals, leading to the dominance of absorption mechanism over reflection mechanism. Owing to a nanofiller modification step, the nanocomposite films demonstrated not only outstanding EMI shielding but sufficient strength and stretchability. A nanocomposite at 14.0 vol% exhibited Young's modulus of 15.85 ± 0.75 MPa and tensile strength 25.94 ± 0.81 MPa with elongation at break of 170 ± 5.6%, which relates to high stretchability. These impressive properties make our nanocomposites suitable for use in harsh environments as well as applications in stretchable devices, protective clothing, aerospace, aircraft, and automotive industries.     

Synthesis of ionic liquid modified 1-D nanomaterial and its strategical distribution into the biodegradable binary polymer matrix to get reduced electrical percolation threshold and electromagnetic interference shielding effectiveness

Ionic liquid is increasingly being used as a chemical modulator of multi-walled carbon nanotubes (MWCNT). Here, we report the practical method for producing biodegradable electromagnetic interference (EMI) shield films made of thermoplastic polyurethane (TPU), polybutylene adipate-co-terephthalate (PBAT), and 1-(2-aminoethyl)-3-methyl-1H-imidazol-3-ium modified MWCNT (MIL). The field emission scanning electron microscopy study of cryo-fractured 50:50 PBAT/TPU blend giving co-continuous morphology and subsequent polymer EMI shield nanocomposite material had shown the co-continuous nanofiller distribution. The nanoparticles were chosen to be distributed in the PBAT portion, according to subsequent research employing HRTEM and DMA. The electrical percolation threshold (EPT) is determined to be situated within 1–3 wt% of nanoparticles loading as the remarkable shift in total EMI shielding efficiency from −14.6 dB (for 1 wt%) to −28.6 dB (for 3 wt%) of nanoparticle-loaded film at 10 GHz (in X-band region) for a 0.8 mm thick film reveals that the EPT is approximately at 2 wt% of nanoparticle loading. The effective EMI shielding of −37.3 dB was achieved by 10 wt% of MIL loading.     

Facile preparation of light-weight biodegradable and electrically conductive polymer based nanocomposites for superior electromagnetic interference shielding effectiveness

Harmful electromagnetic radiations that are generated from different electronic devices could be absorbed by a light weight and mechanically flexible good electromagnetic interference (EMI) shielding polymer nanocomposite. On the other hand, different electronic wastes (“e-wastes”) which are generally polymer building materials generated from wastes of dysfunctional electronic devices are not naturally biodegradable. Our recent effort has been employed to produce bio-degradable EMI shielding polymer nanocomposite. For that purpose, we had prepared a 50:50 ratio polylactic acid/thermoplastic polyurethane polymer nanocomposite by mixing the conducting carbon black with the blend following the facile and industrially feasible solution mixing method. Morphological characterizations by scanning electron microscopy and transmission electron microscopy analysis revealed the co-continuous morphology of the neat blend as well as polymer nanocomposites with the preferential distribution of conductive filler on a particular polymer phase. The polymer nanocomposites gave good mechanically with improved thermal properties. We got EMI shielding effectiveness around −27 dB with a low percolation threshold at around 30 wt% filler loading in the polymer nanocomposite at the X-band frequency domain (8.2–12.4 GHz). Later we had studied the biodegradability of the PLA/TPU along with their composites (T_XP_XC_X) by employing the respirometry method and got a satisfactory result to ensure their biodegradability.     

The preparation and properties of polystyrene/functionalized graphene nanocomposite foams using supercritical carbon dioxide

In this work, polystyrene (PS)/functionalized graphene nanocomposite foams were prepared using supercritical carbon dioxide. Thermally reduced graphene oxide (TRG) and graphene oxide (GO) were incorporated into the PS. Subsequently, the nanocomposites were foamed with supercritical CO₂. The morphology and properties of the nanocomposites and the nucleation efficiency of functionalized graphene in foaming PS are discussed. Compared with GO, TRG exhibited a higher nucleation efficiency and more effective cell expansion inhibition thanks to its larger surface area and better exfoliated structure. It is suggested that the factors that have a significant influence on the nucleation efficiency of TRG and GO originate from the differences in surface properties and chemical structure. Furthermore, PS/TRG nanocomposites and their nanocomposite foams also possess good electrical properties which enable them to be used as lightweight functional materials.© 2012 Society of Chemical Industry     

Morphological and physical properties of a thermoplastic polyurethane reinforced with functionalized graphene sheet

BACKGROUND: Functionalized graphene sheet (FGS) was recently introduced as a new nano‐sized conductive filler, but little work has yet examined the possibility of using FGS as a nanofiller in the preparation of polymer nanocomposites. In particular, there are currently no published papers that evaluate polyurethane/FGS nanocomposites. The purpose of this study was to prepare a polyurethane/FGS nanocomposite and examine the morphological and physical properties of the material. RESULTS: A cast nanocomposite film was prepared from a mixture of thermoplastic polyurethane (TPU) solution and FGS suspended in methyl ethyl ketone. The FGS dispersed on the nanoscale throughout the TPU matrix and effectively enhanced the conductivity. A nanocomposite containing 2 parts of FGS per 100 parts of TPU had an electrical conductivity of 10^?4 S cm^?1, a 10⁷ times increase over that of pristine TPU. The dynamic mechanical properties showed that the FGS efficiently reinforced the TPU matrix, particularly in the temperature region above the soft segment melt. CONCLUSION: Our results show that FGS has a high affinity for TPU, and it could therefore be used effectively in the preparation of TPU/FGS nanocomposites without any further chemical surface treatment. This indicates that FGS is an effective and convenient new material that could be used for the modification of polyurethane. It could also be used in place of other nano‐sized conductive fillers, such as carbon nanotubes. Copyright © 2009 Society of Chemical Industry     

Polydopamine functional reduced graphene oxide for enhanced mechanical and electrical properties of waterborne polyurethane nanocomposites

Waterborne polyurethane/polydopamine (PDA) functional reduced graphene oxide (WPU/PDRGO) nanocomposites were prepared by in situ emulsification method. The presence of a PDA layer and the partial reduction of GO by PDA were confirmed by FTIR, XRD, Raman spectra, and TGA. It was found that the interfacial PDA layers facilitated the dispersion of the PDRGO sheets in the WPU matrix and enhanced mechanical properties of the WPU matrix. The resulting WPU/PDRGO nanocomposite coatings show excellent electrical conductivity (9.9?×?10^?6–1.1?×?10^?4 S cm^?1) corresponding to a PDRGO content of 1–16 wt%. The obtained waterborne polyurethane/graphene nanocomposite dispersions are promising for anticorrosion, antistatic, conductive, and electromagnetic interference shielding coatings.     

Electrical,rheological and electromagnetic interference shielding properties of thermoplastic polyurethane/carbon nanotube composites

Electrically conducting rubbery composites based on thermoplastic polyurethane (TPU) and carbon nanotubes (CNTs) were prepared through melt blending using a torque rheometer equipped with a mixing chamber. The electrical conductivity, morphology, rheological properties and electromagnetic interference shielding effectiveness (EMI SE) of the TPU/CNT composites were evaluated and also compared with those of carbon black (CB)‐filled TPU composites prepared under the same processing conditions. For both polymer systems, the insulator–conductor transition was very sharp and the electrical percolation threshold at room temperature was at CNT and CB contents of about 1.0 and 1.7 wt%, respectively. The EMI SE over the X‐band frequency range (8–12 GHz) for TPU/CNT and TPU/CB composites was investigated as a function of filler content. EMI SE and electrical conductivity increased with increasing amount of conductive filler, due to the formation of conductive pathways in the TPU matrix. TPU/CNT composites displayed higher electrical conductivity and EMI SE than TPU/CB composites with similar conductive filler content. EMI SE values found for TPU/CNT and TPU/CB composites containing 10 and 15 wt% conductive fillers, respectively, were in the range ?22 to ?20 dB, indicating that these composites are promising candidates for shielding applications. © 2013 Society of Chemical Industry     

Cobalt/graphene oxide nanocomposites: Electro-synthesis,structural, magnetic,and electrical properties

In this research, different samples of cobalt/graphene oxide nanocomposites were successfully synthesized electrochemically by applying different voltages. Their structure, magnetization and electrical properties were studied using X-ray diffractometer (XRD), field emission scanning electron microscope (FESEM), atomic force microscope (AFM), fourier transformation infrared (FT-IR), vibrating sample magnetometer (VSM), two point probe electrical conductivity meter, galvanostat/potentiostat, and universal testing machine. The results of structural characterization confirmed the formation of cobalt/graphene oxide nanocomposites. The FESEM images showed the porous flower-like structure of particles deposited on the graphene oxide sheets. The AFM images clearly showed the surface roughness and the dispersion of nanoparticles on graphene oxide sheets. Room-temperature magnetization values range from 18 emu g^?1 to 167 emu g^?1, depending on the applied voltage. In order to study the electrical properties of the nanocomposites, the volumetric resistivity and volumetric conductivity under different pressures and the current-voltage characteristic curves were measured. Based on the results, the nanocomposites synthesized by applying 8 V and 23 V show ohmic behavior and have the highest volumetric conductivity. The volumetric conductivity increases with increasing the pressure. The nanocomposite prepared by applying 23 V presents good structural, magnetic, and electrical properties.     

UV‐cured epoxy/graphene nanocomposite films: preparation,structure and electric heating performance

UV‐cured epoxy/graphene nanocomposite films with ca 100 µm thickness were manufactured by a facile cationic photopolymerization of 3,4‐epoxycyclohexylmethyl‐3′,4′‐epoxycyclohexane carboxylate mixtures including graphene sheets of 0.3 ? 10.0 wt%, which was initiated by triarylsulfonium hexafluoroantimonate salts. The microstructure and thermal and electrical properties of the UV‐cured epoxy/graphene nanocomposite films were investigated as a function of the graphene content. X‐ray diffraction patterns and TEM images confirm that graphene sheets are well dispersed in the UV‐cured epoxy resin matrix even with a high graphene content of 10.0 wt%. The electrical resistance of the nanocomposite films decreased dramatically from ca 10¹² Ω to ca 10² Ω with increasing graphene content, especially at a percolation threshold of 2.0 ? 3.0 wt%. Accordingly, the UV‐cured nanocomposite films including 5.0 ? 10.0 wt% graphene showed excellent electric heating performance in terms of temperature response as well as electric power efficiency at a given applied voltage. For a nanocomposite film with 10.0 wt% graphene, the maximum temperature of ca 138 °C was attained at an applied voltage of 15 V and a high electric power efficiency of ca 3.0 ± 0.3 mW °C^?1 was achieved. © 2014 Society of Chemical Industry     

Carbon nanohorn and graphene nanoplate based polystyrene nanocomposites for superior electromagnetic interference shielding applications

In this article is reported the preparation of carbon nanohorn (CNH)/graphene nanoplates (GNP)/polystyrene (PS) nanocomposites through in‐situ bulk polymerization of styrene monomer in the presence of CNH, followed by the addition of suspension polymerized GNP/PS bead during polymerization of styrene, as next‐generation multifunctional material for high electrical conductivity and electromagnetic interference shielding effectiveness (EMI SE) applications. Morphological analysis revealed selective dispersion of CNH in bulk polymerized PS matrix, where GNP/PS beads were randomly distributed. The formation of continuous CNH–CNH conductive path and GNP–CNH–GNP or CNH–GNP–CNH conductive network throughout the PS matrix at exceptionally low loading of CNH (1.0 wt %) and GNP (0.15 wt %) leads to high electrical conductivity (6.24 × 10^?2 S cm^?1) and EMI SE ～(?24.83 dB) when the nanocomposites was prepared in the presence of 75 wt % GNP/PS bead. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42803.     

Electrical properties and electromagnetic interference shielding effectiveness of multiwalled carbon nanotubes‐reinforced EMA nanocomposites

Electrical and electromagnetic interference shielding effectiveness (EMI SE) properties of the ethylene methyl acrylate (EMA)/multiwalled carbon nanotube (MWNT) nanocomposites have been studied. High resolution transmission electron microscope (HRTEM) was used to validate the MWNTs dispersion state and network connections of its microstructure. The electrical resistance of the nanocomposites decreases significantly with MWNTs content. DC resistivity and AC conductivity measurement on the nanocomposite samples showed that the insulator to conductor transition took place within 10 wt% MWNTs concentration. It has been found that as MWNT concentration increased network connections improved. The EMI SE of the nanocomposites has also been investigated. The highest SE (∼20 dB) of these nanocomposites is realistic for an industrial application. EMA/MWNT nanocomposites provide sufficient intrinsic EMI shielding capability which may be hopeful for electrical and electronic applications. The morphology correlates well with the electrical and electromagnetic behavior of these nanocomposites. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Electrical properties of polycarbonate/expanded graphite nanocomposites

In present study, polymer matrix nanocomposites based on polycarbonate as matrix and expanded graphite (EG) as reinforcement were fabricated using a simple solution method followed by hot pressing. Scanning electron microscopy revealed almost uniform dispersion and three dimensional networks of EG particles in the matrix. The dc and ac electrical conductivities of the nanocomposites increased with increasing EG content in the matrix. The electrical percolation threshold was observed between 1 and 2 wt % EG. The improvement in the conductivity of 10 wt % nanocomposite was found more than 13 orders of magnitude higher than that of pure matrix. The dielectric constant (at 1 MHz) of the nanocomposite containing 10 wt % EG was increased to about 137. The significant increase in electrical conductivity, dielectric constant, and dissipation factor for the nanocomposites might be good for the applications in antistatic/electromagnetic interference shielding applications. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47274.     

Electrical and Electromagnetic Interference (EMI) shielding properties of hexagonal boron nitride nanoparticles reinforced polyvinylidene fluoride nanocomposite films

The hexagonal boron nitride nanoparticles (h-BNNPs) reinforced flexible polyvinylidene fluoride (PVDF) nanocomposite films were prepared via a simple and versatile solution casting method. The morphological, thermal and electrical properties of h-BNNPs/PVDF nanocomposite films were elucidated. The electromagnetic interference (EMI) shielding properties of prepared nanocomposite films were investigated in the X-band frequency regime (8–12 GHz). The EMI shielding effectiveness (SE) was increased from 1 dB for the PVDF film to 11.21 dB for the h-BNNPs/PVDF nanocomposite film containing 25 wt% h-BNNPs loading. The results suggest that h-BNNPs/PVDF nanocomposite films can be used as lightweight and low-cost EMI shielding materials.