Nanoclay filled soy‐based polyurethane foam

Polyurethane foam was fabricated from polymeric diphenylmethane diisocyanate (pMDI) and soy‐based polyol. Nanoclay Cloisite 30B was incorporated into the foam systems to improve their thermal stabilities and mechanical properties. Neat polyurethane was used as a control. Soy‐based polyurethane foams with 0.5–3 parts per hundred of polyols by weight (php) of nanoclay were prepared. The distribution of nanoclay in the composites was analyzed by X‐ray diffraction (XRD), and the morphology of the composites was analyzed through scanning electron microscopy (SEM). The thermal properties were evaluated through dynamic mechanical thermal analysis (DMTA). Compression and three‐point bending tests were conducted on the composites. The densities of nanoclay soy‐based polyurethane foams were higher than that of the neat soy‐based polyurethane foam. At a loading of 0.5 php nanoclay, the compressive, flexural strength, and modulus of the soy‐based polyurethane foam were increased by 98%, 26%, 22%, and 65%, respectively, as compared to those of the neat soy‐based polyurethane foam. The storage modulus of the soy‐based polyurethane foam was improved by the incorporation of nanoclay. The glass transition temperature of the foam was increased as the nanoclay loading was increased. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Novel preparation and mechanical properties of rigid polyurethane foam/organoclay nanocomposites

A novel method for preparing rigid polyurethane (PU) foam/organoclay nanocomposites was developed through the direct incorporation of an organoclay into PU foam matrices without the addition of any physical or chemical blowing agent. The resultant foams with an appropriate content of the organoclay had a finer cell structure than the pristine PU foams because the organoclay not only acted as a nucleating agent as expected but also acted as a blowing agent of the PU foams; this could be attributed to the bound water between the interlayers of the organoclay. In addition, the incorporation of the organoclay up to 4 phr resulted in improvements in the tensile and compressive strengths, with the maximum values appearing at 2 phr (110 and 152%, respectively). The significant improvement in the mechanical properties could be attributed to the finer cell structure and the increased internal strength of the materials due to the higher degree of hydrogen bonding. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Effect of auxiliary blowing agents on properties of rigid polyurethane foams based on liquefied products from peanut shell

The bio‐based rigid polyurethane (PU) foams were successfully prepared based on liquefied products from peanut shell with water as the blowing agent. The influence of reaction parameters on properties of rigid PU foams was investigated. Rigid PU foams showed excellent compressive strength and low shrinkage ratio, whereas their open‐cell ratio and water absorption were higher. Therefore, rigid PU foams were synthesized with petroleum ether, diethyl ether, and acetone as auxiliary blowing agents and their inner temperature, shrinkage performance, density, compressive strength, water absorption, and open‐cell ratio were determined. The results indicated that above rigid PU foams showed lower compressive strength than the original foam but their water absorption and close‐cell ratio were improved. Compared with the original foam, the highest inner temperature of rigid PU foams with petroleum ether, diethyl ether, and acetone as auxiliary blowing agents was reduced by 11, 19, and 23 °C, respectively. Typically, foams with petroleum ether as auxiliary blowing agent displayed better water absorption and swelling ratio in water and exhibited obvious improvement in close‐cell ratio. These foams were preferable for application in thermal insulation materials because of low thermal conductivity and better corrosion resistance. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45582.     

Nanofibers (PU and PAN) and nanoparticles (Nanoclay and MWNTs) simultaneous effects on polyurethane foam sound absorption

In this research, simultaneous effects of polyacrylonitrile (PAN) and polyurethane (PU) nanofibers, multi wall carbon nanotubes (MWNTs) and nanoclay incorporation on sound absorption behavior of polyurethane foam were studied. The most important parameters such as nanoparticles content, number and mass per unit area of nanofiber layers and foam thickness were chosen and their influences on sound absorption in a wide band of frequencies were investigated. Applying of both nanoparticles gave rise to considerable improvement in PU foam sound absorption, however in case of MWNTs more satisfied results were observed. Sound absorption tests of simultaneous incorporation of MWNTs and nanoclay showed that the optimized result can be obtained at moderate to high MWNTs percents (0.1–0.15 wt.%) and low percents of nanoclay (0.5 wt.%). On the other hand, by adding PAN or PU nanofiber layers within the PU foam structure, superior sound absorption was achieved. Upper sound absorption by increasing the numbers of nanofiber layers was obtained. Incorporation of PAN nanofiber layers showed a better effect at high mass per unit area (5 g/m²), however the higher sound absorption in case of PU nanofiber layers was observed at low mass per unit area (1 g/m²).     

Improved dimensional stability of water-blown polyurethane foam with aluminum hydroxide and magnesium hydroxide

Water is eco-friendly and safe; thus, it used as a blowing agent in the fabrication of water-blown polyurethane (PU) foam. However, water-blown PU foam may experience dimensional instability due to shrinkage of the cells inside the foam. In order to reduce cell shrinkage due to the loss of CO₂ gas, vacuum formation is prevented in the closed-cell foam and the maximum reaction temperature must be raised to increase the degree of curing of the PU foam. In this study, two flame retardants, aluminum trihydrate (ATH) and magnesium dihydrate (MDH), were selected as additives to partially open the cells and increase the maximum reaction temperature. ATH and MDH were both effective for increasing the maximum foam reaction temperature and decreasing dimensional change. Notably, PU foams with 7.5 wt% ATH were the most dimensionally stable at both room temperature and high temperature. Moreover, the compressive strength and flexural strength of such foams were also improved compared to those of the foams without any additive.     

Preparation and characterization of microencapsulated ammonium polyphosphate and its synergistic flame‐retarded polyurethane rigid foams with expandable graphite

A facile and effective method for the preparation of microencapsulated ammonium polyphosphate (MAPP) by in situ surface polymerization was introduced. The ‘polyurethane‐like’ shell structure on the surface of MAPP was characterized by using Fourier transform infrared spectroscopy. The hydrophobicity and thermal behavior of MAPP were studied by using water contact angle tests and thermogravimetric analysis. The foam density and mechanical properties of polyurethane (PU) rigid foams were investigated. The flame retardancy of PU rigid foams formulated with MAPP was evaluated by using limiting oxygen index and cone calorimetry. The results show that MAPP can greatly increase the flame retardancy of PU materials. Also, there is a synergistic effect between MAPP and expandable graphite in flame retarding PU rigid foams. Moreover, the water resistance property of PU/MAPP composites is better than that of PU/ammonium polyphosphate. The morphology and chemical structure of PU/MAPP rigid foams after burning were systematically investigated. © 2013 Society of Chemical Industry     

Reinforcement of soy polyol‐based rigid polyurethane foams by cellulose microfibers and nanoclays

Water‐blown rigid polyurethane foams from soy‐based polyol were prepared and their structure–property correlations investigated. Cellulose microfibers and nanoclays were added to the formulations to investigate their effect on morphology, mechanical, and thermal properties of polyurethane foams. Physical properties of foams, including density and compressive strength, were determined. The cellular morphologies of foams were analyzed by SEM and X‐ray micro‐CT and revealed that incorporation of microfibers and nanoclays into foam altered the cellular structure of the foams. Average cell size decreased, cell size distribution narrowed and number fractions of small cells increased with the incorporation of microfibers and nanoclays into the foam, thereby altering the foam mechanical properties. The morphology and properties of nanoclay reinforced polyurethane foams were also found to be dependent on the functional groups of the organic modifiers. Results showed that the compressive strengths of rigid foams were increased by addition of cellulose microfibers or nanoclays into the foams. Thermogravimetric analysis (TGA) was used to characterize the thermal decomposition properties of the foams. The thermal decomposition behavior of all soy‐based polyurethane foams was a three‐step process and while the addition of cellulose microfibers delayed the onset of degradation, incorporation of nanoclays seemed to have no significant influence on the thermal degradation properties of the foams as compared to the foams without reinforcements. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Porous polyurethane foams based on recycled poly(ethylene terephthalate) for oil sorption

In using recycled poly(ethylene terephthalate) (PET) as a petroleum sorbent we tried to achieve two important objectives simultaneously. PET waste was glycolized using trimethylolpropane (TMp) or pentaerytheritol (PEr) to produce suitable polyol oligomers for polyurethane (PU) foams. The glycolysis was carried out in the presence of manganese acetate as a catalyst under normal pressure in m‐cresol at 220 °C. Producing polyols, PEr degraded PET into lower molecular weights than TMp. So prepared oligomers were reacted with 2,4‐toluene diisocyanate providing several types of PU foam. The effect of various variables (polyol reactivity, water content, type of catalyst, isocyanate amount and surfactant) on the foam structure and properties were analyzed. Porosity of the PU foams was examined using environmental scanning electron microscopy. Foams based on glycolized TMp contain small uniform cells whereas other foams form less uniform cells with varying sizes including closed cells. Dynamic mechanical analysis gives much lower storage moduli for TMp‐based PUs that for those based on PEr, an effect of dangling ethylene chains in the former case. The glass transition temperatures T_g are higher when PEr rather than TMp is used. Our PU foams show good sorption properties and sufficient reusability. Copyright © 2012 Society of Chemical Industry     

Separation of Cobalt from Synthetic Intermediate and Decontamination Radioactive Wastes Using Polyurethane Foam

Abstract

Studies have been carried out on the removal of radioactive cobalt (⁶⁰Co) from synthetic intermediate level waste (ILW) and decontamination waste using neat polyurethane (PU) foam as well as n-tributyl phosphate–polyurethane (TBP–PU) foam. The radioactive cobalt has been extracted on the PU foam as cobalt thiocyanate from the ILW. Maximum removal of cobalt has been observed when the concentration of thiocyanate in the solution is about 0.4 M. Cobalt can be separated from decontamination waste containing ethylenediaminetetraacetic acid (EDTA) and iron(II). The extent of extraction of cobalt is slow and the separation of iron and cobalt is better with the neat PU foam compared to the TBP–PU foam. The presence of iron in the decontamination waste facilitates the extraction of cobalt thiocyanate on the PU foam. Column studies have been carried out in order to extend these studies to the plant scale. The capacities of the PU foams for cobalt have been determined. The effect of density and the surface area of PU foam have been investigated. Fourier Transform Infrared (FT-IR) spectral studies have been conducted to find out the interaction between PU foam and cobalt thiocyanate species.     

Processing and properties of an ethylene–vinyl acetate blend foam incorporating ethylene–vinyl acetate and polyurethane waste foams

Waste polyurethane foam (w‐PU) and waste ethylene–vinyl acetate foam (w‐EVA) were used as fillers for the production of an ethylene–vinyl acetate (EVA) blend foam. Two different foaming techniques (single‐stage and heat–chill processes) were used for this purpose. The waste foam concentration was varied up to 30 wt % of the original EVA. The physical, mechanical, and morphological properties of the filled foam were studied. The single‐stage process produced blend foams with a lower density and a greater cell size than the foams obtained by the heat–chill process. The density and compression strength of the blend foam increased as the percentage of w‐PU foam increased. However, for the w‐EVA/EVA blend foams, the addition of w‐EVA foam did not significantly affect the density or compression strength compared to the original EVA foams. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44708.     

Semiconducting polyurethane/polypyrrole/polyaniline for microorganism immobilization and wastewater treatment in anaerobic/aerobic sequential packed bed reactors

The development of new materials for microorganism immobilization is very important in wastewater treatment. In this work polyurethane (PU) foams were modified polymerizing pyrrole and aniline onto their surface by chemical oxidization to obtain polyurethane/polypyrrole (PU/PPy), polyurethane/polyaniline (PU/PANI), and PU/(PPy‐co‐PANI) supports which were used to immobilize microorganisms for municipal wastewater treatment in batch mode and continuous flow using two sequential (anaerobic/aerobic) packed bed reactors (PBR) varying the total hydraulic retention time (HRT). The supports were characterized by Fourier Transform Infrared (FTIR) spectroscopy and Scanning Electron Microscopy (SEM) and tested in chemical oxygen demand (COD) removal during treatment of a municipal wastewater. It was observed from SEM analysis that globular nanostructures of PPy and PPy‐co‐PANI were formed onto the PU surface with average diameters between 100 and 300 nm, which are typical of aqueous polymerization of pyrrole monomer; however irregular nanostructures were observed when PANI was homopolymerized onto the PU foam. Batch wastewater treatment after 14 days showed COD removal efficiencies of 77%, 69%, 78%, and 80% for PU foam, PU/PPy, PU/PANI, and PU/(PPy‐co‐PANI), respectively; which was explained as a function of polymers morphology deposited onto the PU foam surface. Also it was observed from the sequential PBR that for 24 h and 36 h of HRT, 80 and 90% of COD removal can be achieved; respectively.© 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42242.     

Rapeseed oil‐based polyurethane foams modified with glycerol and cellulose micro/nanocrystals

A rapeseed oil‐based polyol (ROPO) was synthesized using chemical modification of the rapeseed oil (RO) by epoxidation reaction followed by oxirane ring‐opening with diethylene glycol. The ROPO was used in the formulation of low‐density green polyurethane (PU) foams. The use of glycerol as hydroxyl component, water as a reactive blowing agent and micro/nanocellulose (MNC) as a reinforcement increases the content of natural components in the formulations with important effects on the final foam properties. The ROPO and their intermediate products are characterized by analytical techniques and FTIR spectroscopy, while the final PU foams are characterized by morphological and mechanical analysis. The results show that the addition of glycerol increases the modulus and yield stress. The incorporation of MNC in small amounts is enough to increase the modulus at low temperatures. Both modifiers cause an increase in water absorption and the fragility of the cell walls, reflected in the micrographs of the foams. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41602.     

Preparation and characterization of p-tert-butyl thiacalix[4]arene imbedded flexible polyurethane foam: An efficient novel cationic dye adsorbent

In this study, a new type of flexible polyurethane foam containing p-tert-butyl thiacalix[4]arene (TC4A) macrocycle was synthesized. TC4A macrocycle was incorporated into polyurethane foam as a part of crosslinking agent as well as glycerol. Structural, morphological, thermal and mechanical properties of this prepared foam were studied and compared with a polyurethane foam based on only glycerol as crosslinking agent, by Fourier transform infrared (FTIR), Scanning electron microscopy (SEM), Thermal gravimetric analysis (TGA), and dynamic mechanical thermal analysis (DMTA). The effect of introduction of TC4A crosslinker on cream time, rise time, apparent density, and water absorbency of the PU foams was evaluated. Moreover, it was shown that new TC4A-based polyurethane foam (TC-PUF) can be a high performance adsorbent for removal of malachite green from aqueous media using batch adsorption technique. The adsorption results indicated that TC-PUF has a high adsorption capacity of 58.82 mg/g for malachite green due to the presence of TC4A macrocycles in the structure of polyurethane foam. The kinetics of adsorption of malachite green was also investigated using the pseudo-first-order and pseudo-second-order kinetic models. The results of kinetic studies showed that the adsorption of malachite green onto TC-PUF followed pseudo-second-order kinetic model.     

Shear behavior of flexible polyurethane foams under uniaxial compression

The mechanisms behind the load building capabilities of a hyperbranched polymer (HBP) in polyurethane (PU) foams have been investigated, using microscopy techniques and mechanical analyses. By broadening the traditional uniaxial compression characterization of PU foams to include combined shear deformations and compression behavior, an apparent Poisson ratio of the foam could be obtained in situ. The Poisson ratio as function of uniaxial compression ratio of the foam was thus studied for foams filled with Styrene Acrylonitrile (SAN) and foams containing HBP. Generally a window of deformation ratios could be defined in which the Poisson ratio was negative. The width of this window varied systematically with the SAN loading, where an increase in SAN particle loading resulted in a broadening of the negative Poisson ratio window. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation and characterization of water‐absorbing polyurethane foam composites with microsized sodium polyacrylate particles

This article introduces the preparation of rigid polyurethane foam (PUF) and studies the effect of various mass percentages of sodium polyacrylate (PAAS, microsized) on PUF hydrophilicity. The characterization of PUF (with 0–5.5 wt % PAAS) was conducted via scanning electron microscopy, contact angle analysis, differential scanning calorimetry, and pore size distribution. All modified foams showed an improvement in their water sorption and water maintenance capacities, and the PU foam content of 5.5 wt % PAAS showed a water absorption of 891%, and the water retention performance was 408% (96 h) compared to the pure PU foam. Through contact angle measurements, the relationship between the hydrophilicity of the modified foams and PAAS content was investigated. The compression strength of the samples was also tested. When the PAAS is 2.6 wt %, the compression strength of the composites decreased about 50% compared with the pure PU foam. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46702.     

环境友好型阻燃高回弹聚氨酯软泡性能

开发环境友好型聚氨酯是目前聚氨酯（polyurethane,PU）泡沫塑料领域的热点课题。在PU中引入大豆分离蛋白质（soy protein isolate,SPI）,采用阻燃聚醚制备了环境友好型阻燃高回弹聚氨酯软泡。研究了SPI的不同添加方式及用量对聚氨酯软泡物理、力学、阻燃和生物降解性能的影响。结果表明,SPI以添加的方式而不是替代聚醚的方式加入软泡性能更好;少量添加SPI可以提高PU软泡的开孔率、密度、压陷硬度、舒适因子、回弹率和断裂伸长率,对压缩永久变形率、拉伸强度和极限氧指数影响不大。SPI改变了PU的硬段结构,可以有效促进聚氨酯泡沫的生物降解。     

Carbon foam production from bio-based polyols of liquefied spruce tree sawdust: Effects of biomass/solvent mass ratio and pyrolytic oil addition

One of the next-generation structural materials is carbon foam. Porous materials have become an intriguing alternative material to traditional ones in many utilizations based on their light weight and incomparable properties. Coal or fossil oils are conventionally used to produce pitch, phenolic resin, and polyurethane as carbon foam precursor. Biomass liquefaction is a developing technique to convert biomass resources into the industrial chemicals. In this study, spruce tree sawdust was liquefied under mild conditions with different solvent type (phenol or phenol + bio-oil mixture). The unique aspect of this work is the synthesis of bio-polyol when pyrolytic oil is used as an alternative to phenol in the solvolysis reaction and its evaluation in carbon foam production with multilayer graphene sheets. Therewithal, the ratios of biomass to solvent were 1/3 as well as 1/5, and the comparison of product characteristics is another originality of the study. Slow pyrolysis of spruce tree sawdust was performed under static atmosphere and bio-oil was characterized with elemental analysis and various chromatographic and spectroscopic techniques. The effect of mass ratio of biomass/solvent on the characteristics of porous resin foams synthesized from liquefaction product. Obtained resin foams were carbonized at 400 °C, and then activated at 800 °C under nitrogen atmosphere. Structure evaluation of resin foams, carbonized foams, and activated carbon foams from liquefied spruce tree sawdust was investigated by using elemental analysis, x-ray diffraction, nitrogen adsorption/desorption isotherms, scanning electron microscopy, true/bulk density, and compressive strength tests. Although the surface area values decreased when bio-oil was added as a solvent, it was determined that the compression strengths of the produced carbon foams (up to 1.080 MPa) were higher than that of conventional phenolic foams. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47185.     

Novel floating photocatalysts based on polyurethane composite foams modified with silver/titanium dioxide/graphene ternary nanoparticles for the visible‐light‐mediated remediation of diesel‐polluted surface water

Photocatalyst loading on a floating substitute is accepted as a promising method for the remediation of diesel‐polluted surface water. Therefore, novel photocatalysts based on polyurethane foams modified with silver/titanium dioxide/graphene ternary nanoparticles (PU–Ag/P25/G) were synthesized and investigated. Scanning electron microscopy, energy‐dispersive X‐ray spectrometry, X‐ray diffraction, Fourier transform infrared spectroscopy, and UV–visible spectroscopy showed the coexistence of Ag, Degussa P25 (P25), and graphene and the nanoscale dispersion of nanoparticles in the matrix and on the surface of the polyurethane (PU) foam. The diesel adsorption capacity of the photocatalyst reached 96 g/g. The maximum diesel degradation was found to be 76% in a period of 16 h. Compared with polyurethane‐foam‐supported P25/graphene (PU–P25/G) and polyurethane‐foam‐supported P25 (PU–P25), all of the adsorption isotherm and degradation kinetics followed the order PU–Ag/P25/G > PU–P25/G > PU–P25 > PU; this was due to the loading of different nanoparticles. Moreover, the degradation efficiency was reduced only 5% after five consecutive reactions; this showed good stability and reusability of the photocatalyst for surface water restoration. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43400.     

Role of additives in fabrication of soy-based rigid polyurethane foam for structural and thermal insulation applications

Environmental concerns continue to pose the challenge to replace petroleum-based products with renewable ones completely or at least partially while maintaining comparable properties. Herein, rigid polyurethane (PU) foams were prepared using soy-based polyol for structural and thermal insulation applications. Cell size, density, thermal resistivity, and compression force deflection (CFD) values were evaluated and compared with that of petroleum-based PU foam Baydur 683. The roles of different additives, that is, catalyst, blowing agent, surfactants, and different functionalities of polyol on the properties of fabricated foam were also investigated. For this study, dibutyltin dilaurate was employed as catalyst and water as environment friendly blowing agent. Their competitive effect on density and cell size of the PU foams were evaluated. Five different silicone-based surfactants were employed to study the effect of surface tension on cell size of foam. It was also found that 5 g of surfactant per 100 g of polyol produced a foam with minimum surface tension and highest thermal resistivity (R value: 26.11 m²·K/W). However, CFD values were compromised for higher surfactant loading. Additionally, blending of 5 g of higher functionality soy-based polyol improved the CFD values to 328.19 kPa, which was comparable to that of petroleum-based foam Baydur 683.     

Synthesis of β-myrcene-based macroporous nanocomposite foams: Altering the morphological and mechanical properties by using organo-modified nanoclay

Organo-modified nanoclay incorporated high internal phase emulsions (HIPEs) were successfully used for the preparation of macroporous nanocomposite foams. Due to the aim of obtaining mechanically improved foams, HIPEs were prepared by using a monomer mixture composed of β-myrcene and ethylene glycol dimethacrylate. Accordingly, two groups of macroporous nanocomposite foams were synthesized depending on the nanoclay type. The morphological analysis demonstrated that the pore openness of the resulting nanocomposites were significantly improved due to the decrease in the average cavity size and increase in the interconnected pore size. In terms of mechanical properties, it was found that filling 1 wt% of nanoclay which is surface modified by hydrogenated tallow lead to a 33% of increment in the compression modulus, as compared to the neat foam. However, loading 5 wt% of nanoclay having octadecylamine and aminopropyltriethoxysilane surface groups caused only 11% of increment in the compression modulus, as compared to the neat foam.