Low-Fire Processing of Microwave BaTi4O9 Dielectric with BaO–ZnO–B2O3 Glass

The effects of BaO—ZnO–B₂O₃ (BZB) glass addition on the densification and dielectric properties of BaTi₄O₉ (BT4) have been investigated. With increasing BaO content in the BZB glass, the softening and melting points of the resulting BZB glass decrease, but the wetting between BZB and BT4 improves cosiderably. Although the densification temperature is reduced from 1300°C for pure BT4 to 925°C for BT4+BZB dielectric ceramics, the enhancement in densification becomes less significant with increasing BaO content in the BZB glass. The above result is attributed to a chemical reaction taking place at the interface of BZB/BT4 during firing, which becomes less extensive with increasing BaO content in the BZB glass. For the BZB glass with a BaO content in the range of 0–20 mol%, the resulting 90 vol% BT4+10 vol% BZB microwave dielectric has a dielectric constant of 28–33, and a product ( Q × f _r) of quality factor ( Q ) and a resonant frequency ( f _r) of 15 000–20 000 GHz at 6.6 GHz.     

Phase Relations and Dielectric Properties in the Bi2O3–ZnO–Ta2O5 System

Dielectric properties and phase formation of Bi-based pyrochlore ceramics were evaluated for the Bi₂O₃–ZnO–Ta₂O₅ system. The compositional range r Bi₂(Zn_1/3Ta_2/3)₂O₇· (1− r )(Bi_3/2Zn_1/2)(Zn_1/2Ta_3/2)O₇ (0 ≤ r ≤ 1) in Bi₂O₃–ZnO–Ta₂O₅ was investigated to determine the relative solubility of BZT cubic (α-BZT, r = 0) and the pseudo-orthorhombic (β-BZT, r = 1) end members. It was found that extrinsic factors, such as kinetically limited phase formation and bismuth loss, contribute to apparent phase boundaries in addition to thermodynamic stability of each phase. Considering this, the locations of true phase boundaries were r < 0.30 and r ≥ 0.74 for α and β phases, respectively. Dielectric constants between 58 and 80 and low dielectric loss (tan δ < 0.003) were measured for the complete compositional range. The temperature coefficient of capacitance was controlled by composition, which was found to be <30 ppm/°C at the edge of β-phase solid solution. In addition to the excellent dielectric properties these materials can be sintered at low temperatures, which make Bi-based pyrochlores promising candidates for high-frequency electronic applications.     

Co-Additions of TiO2 and SiO2 Crystalline Fillers to Tailor the Properties of BaO–ZnO–B2O3–SiO2 Glass for Application to Barrier Ribs of Plasma Display Panels

The influence of co-additions of crystalline TiO₂ and SiO₂ fillers (10 wt% addition in total) to BaO–ZnO–B₂O₃–SiO₂ glass on resultant properties was investigated from the viewpoint of applying the material to the barrier ribs of plasma display panels. The substitution of SiO₂ for TiO₂ reduced the dielectric constant significantly, while it maintained high optical reflectance and appropriate coefficient of thermal expansion (CTE) in the case when TiO₂ alone was used. A 5–7.5 wt% SiO₂ addition with 2.5–5 wt% TiO₂ under the constraint of 10 wt% total fillers demonstrated an optical reflectance of about 55%, a CTE of about 8.3 × 10⁻⁶ K⁻¹ (compatible with glass panels), and a dielectric constant of about 7.5, which are promising properties for the barrier rib application.     

Effects of the Addition of Different Types of Fillers on the Properties of BaO–ZnO–B2O3–SiO2 Glass Composites for Application to Barrier Ribs of Plasma Display Panels

Various types of crystalline ceramic fillers (TiO₂, ZrO₂, Al₂O₃, MgO, and cordierite) were added to BaO–ZnO–B₂O₃–SiO₂ (BZBS) glass (5–20 wt%), and the resultant dielectric constant, coefficient of thermal expansion (CTE), and optical reflectance were investigated for the application of the composites to the barrier ribs in plasma display panels. All the investigated fillers were partially dissolved into the glass at the fabrication temperature (575°C), and the residual fillers were aligned along the boundaries of sintered glass frits. By considering all aspects of the properties, the addition of TiO₂ fillers of about 10 wt% to BZBS glass was the most desirable of the types of fillers investigated. The addition of TiO₂ filler (10 wt%) yielded 61% in optical reflectance, 8.3 × 10⁻⁶ K^–1 in coefficient of thermal expansion, and 15.5 in dielectric constant, which were properties comparable with the currently used Pb-based barrier ribs.     

Glass–Ceramic Composites with Strontium Hexaferrite Ultrafine Particles in the SrO–Fe2O3–B2O3–SiO2 System

Glass samples with nominal compositions SrFe₁₂O₁₉+(12− n )SrB₂O₄+nSrSiO₃, n =3, 6, 9 were prepared by rapid quenching of the melt. Processes of glass devitrification were studied. The samples were annealed at temperatures of 600–900°C, and the resulting glass–ceramics was characterized by XRD, SEM, EDX, and magnetic measurements. SrFe₁₂O₁₉ crystallizes above 700°C and forms nano- and submicron platelet particles with the aspect ratio depending on the thermal treatment conditions. The glass–ceramic samples annealed at 900°C show coercive force values in the range of 422–455 kA/m.     

Studies in Lithium Oxide Systems: XI, Li2O–B2O3–P2O5

The glassforming region in the system was roughly outlined and liquidus data were obtained for the three joins LiPO₃-BPO₄, Li₄P₂O₇-BPO₄, and Li₃PO₄-Li₂B₄O₇. Compatibility relations for the ternary subsystems Li₄P₂O₇-BPO₄-P₂O₅ and Li₂O-Li₃PO₄-Li₂B₈O₁₃ were established. Two ternary compounds with the probable compositions 22Li₂O - 11B₂O₃ - 13P₂O₅ and 2Li₂O 3B₂O₃ P₂O₅ were detected.     

Improved Energy Storage Density in Barium Strontium Titanate by Addition of BaO–SiO2–B2O3 Glass

The energy storage density of a Ba_0.4Sr_0.6TiO₃ ceramic with the addition of 5–20 vol% glass was investigated. The results show that the improvement of the energy density in glass-added Ba_0.4Sr_0.6TiO₃ samples arises due to two factors: one is that the breakdown strength is notably improved due to the decrease of the porosity and the reduction of the grain size and pore size in glass-added samples and the other is that the remnant polarization of glass-added samples is decreased. The energy density of the samples containing 5 vol% glass additive was improved by a factor of 2.4 compared with that of pure Ba_0.4Sr_0.6TiO₃.     

In Situ Formation of Hexaferrite Magnets within a 3Y-TZP Matrix: La2O3–ZnO–Fe2O3 and BaO–Fe2O3 Systems

The in situ formation of magnetoplumbite-type (M-type) hexaferrites within a 3Y-TZP matrix was examined for the La₂O₃–ZnO–Fe₂O₃ and BaO–Fe₂O₃ systems. The formation of barium hexaferrite (Ba-M) was rapid enough at a temperature of 1300°C for 2 h to result in a uniform dispersion of fine Ba-M particles in a tetragonal zirconia polycrystal (TZP) matrix. However, the formation of lanthanum-substituted hexaferrite (La-M) was rather sluggish, despite the existence of a charge-compensating divalent oxide. The 3Y-TZP/20-wt%-BaFe₁₂O₁₉ in situ composite possessed good magnetic properties, as well as moderately good mechanical properties.     

Crystallization and Dielectric Properties of SrO–BaO–Nb2O5–SiO2 Tungsten-Bronze Glass-Ceramics

The crystallization and dielectric properties of SrO–BaO–Nb₂O₅–SiO₂ glass-ceramics have been investigated. Glass-ceramics that contain strontium barium niobate (SBN) as a primary crystalline phase, which has a tungsten bronze structure, are produced. The formation of crystalline secondary phases also has been studied. The SBN phase shows evidence of both surface nucleation and bulk nucleation, and the crystals have an average composition of Sr_0.47Ba_0.53Nb₂O₆. The dendritic morphology of the SBN crystals has been examined. The SBN content and composite dielectric constant each has been studied as a function of heating temperature/time. The highest SBN content and dielectric constant obtained in the present study are 42 vol% and 180, respectively. The dielectric constant of the glass-ceramics is determined primarily by the SBN content and the residual glass phase. The dielectric constant of the randomly oriented SBN crystal in the glass-ceramics is calculated, using dielectric mixture rules, to be ∼400.     

Structure, Thermal Behavior, Chemical Durability, and Optical Properties of the Na2O–Al2O3–TiO2–Nb2O5–P2O5 Glass System

The FTIR, Raman, UV-Vis, ³¹P MAS-NMR, DTA, and refractive index measurements have been combined to investigate a series of glasses with the general formula 20Na₂O–5Al₂O₃− x TiO₂–(45− x )Nb₂O₅–30P₂O₅, 15≤ x ≤45. The glass structure, as well as thermal, optical, and chemical durability properties, were then described as functions of the f _Nb/ f _Ti ratio. An increase of the f _Nb/ f _Ti ratio correlates with a decrease in length of the average phosphate chains linked through Nb–O–P and Ti–O–P bonds, with an increase in the glass stability and with increase in the linear refractive indices at 632.8 nm from 1.79 to 1.89. Furthermore, niobium is more effective than titanium in improving chemical durability.     

Crystallization Kinetics and Phase Development of PbO–BaO–SrO–Nb2O5–B2O3–SiO2-Based Glass–Ceramics

The nucleation and crystallization kinetics of PbO–BaO–SrO–Nb₂O₅–B₂O₃–SiO₂-based glass–ceramics have been investigated. Strontium barium niobate (Sr_0.33Ba_0.67Nb₂O₆) with a tetragonal tungsten–bronze structure formed as the major crystalline phase, which nucleates and grows on the surface region of samples. The results of the present study showed an apparent activation energy of 193 kJ/mol for nucleation, which was controlled by the viscous flow of the glass. Quantitative X-ray analysis and differential thermal analysis showed that the rate-limiting mechanism of crystallization appeared to be a three-dimensional interfacial growth, which has an apparent activation energy of 386–430 kJ/mol, a value that is close to the dissociation of Si–O bonds in the glass system.     

Microstructural Development on Crystallizing Hot-Pressed Pellets of Cordierite Melt-derived Glass Containing B2O3 and P2O5

Comparing the crystallization mechanism of stoichiometric and B₂O₃ and P₂O₅ containing glass reveals that the additives extend the gap between the glass transition and crystallization temperatures and suppress formation of μ, cordierite while promoting direct crystallization of α cordierite. Detailed TEM analysis of nucleation and growth of crystals in hot-pressed pellets of B₂O₃/P₂O₅-containing glass particles shows that nucleation occurs on unidentified heterogeneous nuclei at the sites of the previous particle surfaces. Growth of α cordierite with a cellular morphology or μ cordierite with a dendritic morphology is most likely controlled by the glass composition directly ahead of the growth front.     

Ionically Conducting Composite Membranes from the Li2O–Al2O3–TiO2–P2O5 Glass–Ceramic

This paper reports processing of lithium ion-conducting, composite membranes comprised of 14Li₂O·9Al₂O₃·38 TiO₂·39P₂O₅ glass–ceramic and polyethylene. The processing involved tape casting of 14Li₂O·9Al₂O₃·38TiO₂·39P₂O₅ glass powder with organic additives into tapes, subjecting the green tape to binder burnout and thermal soaking in the temperature range of 950°–1100°C, and finally infiltrating the porous tape with polyethylene solution. The ionic conductivity and microstructure of 150–350 μm thick membranes were characterized and are discussed in this paper. The crystallites of the glass–ceramic show liquid-like conductivity at ambient temperature, whereas the grain boundary conductivity is lower by a factor of five. The lower grain boundary conductivity is explained on the basis of crystallographic mismatch and the existence of AlPO₄ at the grain boundary. The polyethylene infiltration in the porous membrane improved mechanical resilience with a minor adverse effect on conductivity.     

Pyrochlore Phase Formation in the System Bi2O3–ZnO–Ta2O5

The subsolidus phase diagram of the system Bi₂O₃–ZnO–Ta₂O₅ in the region of the cubic pyrochlore phase has been determined at 1050°C. This phase forms a solid solution area that includes the ideal composition P, Bi₃Zn₂Ta₃O₁₄; possible solid solution mechanisms are proposed, supported by density measurements of Zn-deficient solid solutions. The general formula of the solid solutions is Bi_{3+ y} Zn_{2− x} Ta_{3− y} O_{14− x − y} , based on the creation of Zn²⁺, O²⁻ vacancies in Zn-deficient compositions and a variable Bi/Ta ratio.     

Phase Relations in the System Al2O3–B2O3–Nd2O3

The phase relations at a temperature below "subsolidus" in the system Al₂O₃–B₂O₃–Nd₂O₃ are reported. Specimens were prepared from various compositions of Al₂O₃, B₂O₃, and Nd₂O₃ of purity 99.5%, 99.99%, and 99.9%, respectively, and fired at 1100°C. There are six binary compounds and one ternary compound in this system. The ternary compound, NdAl₃(BO₃)₄ (NAB), has a phase transition at 950°C ± 15°C. The high-temperature form of NAB has a second harmonic generation (SHG) efficiency of KH₂PO₄ (KDP) of the order of magnitude of the form which has been used as a good self-activated laser material, and the low-temperature form of NAB has no SHG efficiency.     

Microwave Dielectric Properties of Li2TiO3 Ceramics Doped with ZnO–B2O3 Frit

A type of new low sintering temperature ceramic, Li₂TiO₃ ceramic, has been found. Although it is difficult for the Li₂TiO₃ compound to be sintered compactly at temperatures above 1000°C for the volatilization of Li₂O, dense Li₂TiO₃ ceramics were obtained by conventional solid-state reaction method at the sintering temperature of 900°C with the addition of ZnO–B₂O₃ frit. The sintering behavior and microwave dielectric properties of Li₂TiO₃ ceramics with less ZnO–B₂O₃ frit (≤3.0 wt%) doping were investigated. The addition of ZnO–B₂O₃ frit can lower the sintering temperature of the Li₂TiO₃ ceramics, but it does not apparently degrade the microwave dielectric properties of the Li₂TiO₃ ceramics. Typically, the good microwave dielectric properties of ɛ_r=23.06, Q × f =32 275 GHz, τ_f = 35.79 ppm/°C were obtained for 2.5 wt% ZnO–B₂O₃ frit-doped Li₂TiO₃ ceramics sintered at 900°C for 2 h. The porosity was 0.08%. The Li₂TiO₃ ceramic system may be a promising candidate for low-temperature cofired ceramics applications.     

The Influence of Sb2O3 Addition on the Properties of Low-melting ZnO–P2O5 Glasses

The influence of 0–16 mol% Sb₂O₃ substitution for P₂O₅ on the properties of ZnO–P₂O₅ glasses has been investigated. It was shown that Sb₂O₃ could participate in the glass network and thermal stability of the glasses decreased with increasing Sb₂O₃ content. Glass transition temperature T _g, softening temperature T _s, and water durability all decreased firstly (up to 6 mol% Sb₂O₃ added) and then increased. Substitution of 12 mol% Sb₂O₃ led to a 16°C decrease in T _g and 30°C decrease in T _s, and weight loss of the glass was only 0.42 mg/cm², which is ∼11 times lower than that of the glass without Sb₂O₃ after immersion in deionized water at 90°C for 1 day. The glass containing 12 mol% Sb₂O₃ might be a substitute for Pb-based glasses in some applications.     

Crystalline Phases and YAG Laser-Induced Crystallization in Sm2O3–Bi2O3–B2O3 Glasses

The glass formation region, crystalline phases, second harmonic (SH) generation, and Nd:yttrium aluminum garnet (YAG) laser-induced crystallization in the Sm₂O₃–Bi₂O₃–B₂O₃ system were clarified. The crystalline phases of Bi₄B₂O₉, Bi₃B₅O₁₂, BiBO₃, Sm _x Bi_{1− x} BO₃, and SmB₃O₆ were formed through the usual crystallization in an electric furnace. The crystallized glasses consisting of BiBO₃ and Sm _x Bi_{1− x} BO₃ showed SH generations. The formation of the nonlinear optical BiB₃O₆ phase was not confirmed. The formation (writing) region of crystal lines consisting of Sm _x Bi_{1− x} BO₃ by YAG laser irradiation was determined, in which Sm₂O₃ contents were∼10 mol%. The present study demonstrates that Sm₂O₃–Bi₂O₃–B₂O₃ glasses are promising materials for optical functional applications.