Effect of matrix composition on physical properties of Al<Subscript>3</Subscript>CON in-situ reaction reinforced corundum composite

60% white corundum used for aggregate, 5% aluminium powder for fixed additions and 35% various additives for matrix were prepared for specimens 1#,2#,3#. They were mixed uniformly with the suitable resin as a binder and pressed under pressure of 315 ton forging press, then dried at 200℃ for 24 h. Effects of various additives on 1500 ℃×2 h creep properties of Al3CON reinforced corundum composite were researched. The experimenal results show that creep coefficients of specimens 1#,2#,3# at 1500 ℃×2 h are 1.4×10^- 4, -9.4×10^-4, -22.6×10^-4, respectively. Crushing strength of the slide plate added with suitable additive A after fired at 1500 ℃ ×3 h reaches to 225 MPa, the creep rate is positive all the time from 0% to 0.014% at 1500 ℃ for 2 h. The microstructure result analysis shows that reinforced phases of Al3CON fiber composite have been formed after fired with Al powder in coke at high temperatures for specimen 1#, and the strength of the composite is increased. The hot modulus of rupture is up to 59 MPa at 1400 ℃ and the RUL is obviously higher than that at 1700 ℃. Its service life is two times as that of Al2O3-C slide plate when used in the process of pouring steel. The mechanism of creep rate resistance of the composites can be discovered by means of SEM and EDAX analysis. It is concluded that the active Al3CON and Al2O3 multiphases that were formed by N2 in gas, C, Al and Al2O3 inside the matrix of the composites during in-situ reaction,which gives the composites outstanding creep rate resistance for the dense zone resuiting from Al3CON oxidation that inhibits contraction at the high temperature. Besides, the matrix will turn into the multiphase with high refractoriness, N content and its Al3CON reinforced fiber will further increase accordingly. In addition, Al3CON formed by Al2O3 and C, Al in the matrix with N2 in gas will inhibit the creep rate and also greatly improve the creep rate resistance of the composites.     

Superplastic Deformation Behavior of Hot-rolled AZ31 Magnesium Alloy Sheet at Elevated Temperatures

1IntroductionAs a typical wrought magnesiumalloy,AZ31alloyhas a wide prospect for applications inthe fields of auto-mobiles,electronic appliances and aeronautic facili-ties[1,2].However,due to the hexagonal close-packed(HCP)structure of magnesium,the ductility of AZ31al-loy at roomtemperature is rather poor,which greatly re-stricts its applications in structural fields[3-5].Owing tothe activation of non-basal slip system[6],the ductility ofMg alloycan be significantlyimproved at elevatedtem…     

Flow stress behavior of Cu13Zn alloy deformed at elevated temperature

Ｃｏｎｓｔｉｔｕｔｉｖｅｍｏｄｅｌｉｓａｍａｔｈｅｍａｔｉｃａｌｒｅｐｒｅｓｅｎｔａｔｉｏｎｏｆｔｈｅｄｅｆｏｒｍａｔｉｏｎｒｅｓｐｏｎｓｅｏｆａｍａｔｅｒｉａｌｔｏｅｘｔｅｒｎａｌｌｙａｐ ｐｌｉｅｄｌｏａｄｉｎｇ ,ｉｎｃｌｕｄｉｎｇｅｎｖｉｒｏｎｍｅｎｔａｌｆａｃｔｏｒｓ .Ｔｈｅｐｒｅ ｃｉｓｅｋｎｏｗｌｅｄｇｅｏｆｔｈｅｃｏｎｓｔｉｔｕｔｉｖｅｂｅｈａｖｉｏｒｏｆｔｈｅｍａｔｅｒｉａｌｉｓｔｈｅｆｏｕｎｄａｔｉｏｎｏｆｎｕｍｅｒｉｃａｌｓｉｍｕｌａｔｉｏｎｔｅｃｈｎｏｌｏｇｙｏｆｍａｔｅｒｉ…     

Superplasticity of Mg-5.8Zn-1Y-Zr alloy sheet fabricated by combination of extrusion and hot-rolling processes

Superplastic behaviors of quasicrystal phase containing Mg-5.8Zn-1Y-0.48Zr alloy sheets fabricated by combination of extrusion and hot-rolling processes have been investigated at temperature ranging from 623 to 753 K and at the strain rates ranging from 10-4 to 10-2 s-1 by uniaxial tensile tests. An excellent superplasticity with the maximum elongation to failure of 1020% was obtained at 753 K and the strain rate of 1.04×10-3 s-1 and its strain rate sensitivity, m, is as high as up to 0.75. The microstructure was stable during superplastic deformation due to the uniformly distributed fine quasicrystal particles. In addition, micro-cavities and their coalescences were observed in the superplastic deformation of the ZW61 magnesium alloy. Grain boundary sliding (GBS) was considered to be the main deformation mechanism during the superplastic deformation. Dislocation creep controlled by atom diffusion through grain boundaries or interior grains is suggested mainly to accommodate the GBS in super-plastic deformation.     

Microstructure and mechanical properties of ultrafine grained Mg15Al alloy processed by equal-channel angular pressing

An as-cast magnesium alloy with high Al content Mg15Al was subjected to equal-channel angular pressing (ECAP) through a die with an angle of ϕ=90° at 553 K following route B_c. It is found that the network β-Mg₁₇Al₁₂ phases in the as-cast Mg15Al alloy are broken into small blocks and dispersed uniformly with increasing numbers of pressing passes. Moreover, many nano-sized Mg₁₇Al₁₂ particles precipitate in the ultra-fine α-Mg matrix. The grains are obviously refined. However, the grain structure is inhomogeneous in different areas of the alloy. The average size of the primary phase α-Mg is reduced to about 1 μm while grains of around 0.1–0.2 μm are obtained in some two-phase areas. With additional ECAP passes (up to 8), coarsening of the grains occurs by dynamic recovery. Room temperature tensile tests show that the mechanical properties of Mg15Al alloys are markedly improved after 4 ECAP passes. The ultimate tensile strength and elongation to failure increase from 150 MPa to 269.3 MPa and from 0.05% to 7.4%, respectively. Compared with that after 4 passes, the elongation to failure of the alloy increases but the strength of the alloy slightly decreases after 8 ECAP passes. Fracture morphology of the ECAP-processed alloy exhibits dimple-like fracture characteristics while the as-cast alloy shows quasi-cleavage fractures.     

Preparation and characteristics of Cu/Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/MgF<Subscript>2</Subscript>/Au tunnel junction

The fabrication process of Cu/Al₂O₃/MgF₂/Au double-barrier metal/insulator/metal junction (DMIMJ) was introduced, and more stable light emission from this junction was successfully observed. The light emission physical mechanism of the junction was discussed. Results show that light emission spectrum of this structure locates at wavelength of 250–700 nm with two peaks at around 460 nm and 640 nm, which moves towards shorter wavelength region in comparison with that of the Al/Al₂O₃/Au junction. The light emission efficiency of this junction ranges from 0.7×10⁻⁵–2.0×10⁻⁵, which is 1 to 2 orders higher than that of the single-barrier Al/Al₂O₃/Au junction. The improved properties of this structure should be due to the electrons resonant tunneling effect in the double-barrier.     

Experiments and reaction characteristics of liquid phase simultaneous removal of SO<Subscript>2</Subscript> and NO

Experiments of simultaneous removal of SO₂ and NO from simulated flue gas, using NaClO₂ solution as the absorbent, were carried out in a self-designed bubble reactor, and high simultaneous removal efficiencies of SO₂ and NO were obtained under the optimal experimental conditions. The mechanism of simultaneous removal based on NaClO₂ acid solutions was proposed by analyzing the removal products. Possibility and limitation of the desulfurization and denitrification using NaClO₂ acid solutions were calculated by thermodynamic methods. Experimental results of reaction kinetics for simultaneous desulfurization and denitrification indicated that the oxidation-absorption processes of SO₂ and NO were divided into two zones, namely the fast and slow reaction zones. In the slow reaction zones both were zero order reactions, and in the fast reaction zones, the reaction order, rate constant and activation energy of SO₂ reaction with absorbent were 1.4, 1.22 (mol·L⁻¹)^−0.4·s⁻¹ and 66.25 kJ·mol⁻¹, respectively, and 2, 3.15×10³ (mol·L⁻¹) ⁻¹·s⁻¹, and 42.50 kJ·mol⁻¹ for NO reaction, respectively. Supported by the National High-Tech Research and Development Program of China (“863” Project) (Grant No. 2007AA061803)     

Microstructures, mechanical properties and compressive creep behaviors of as-cast Mg-5%Sn-（0-1 .0）%Pb alloys

The microstructures, tensile properties and compressive creep behaviors of Mg-5%Sn-(0–1.0)%Pb (mass fraction) alloys were studied. The microstructures of the Mg-Sn-Pb alloys consist of dendritic α-Mg and Mg₂Sn phase. The addition of Pb can refine the size of Mg₂Sn phase and grain size, reduce the amount of Mg₂Sn phase at grain or inter-dendrite boundaries and change the distribution of Mg₂Sn phase. Pb exists in the Mg₂Sn phase or dissolves in α-Mg matrix. The mechanical properties of the tested alloys at room temperature are improved with the addition of Pb. When the Pb content is over 0.5%, the mechanical properties are decreased gradually. The Mg-5%Sn-0.5%Pb shows the best ultimate tensile strength and elongation, 174 MPa and 14.3%, respectively. However, the compressive creep resistance of the Mg-Sn-Pb alloys is much lower than that of the Mg-Sn binary alloy at 175 °C with applied load of 55 MPa, which means that Pb has negative effects on the compressive creep resistance of the as-cast Mg-Sn alloys.     

Effect of ZnO-B<Subscript>2</Subscript>O<Subscript>3</Subscript> glass addition on the microwave dielectric properties of BaO-Nd<Subscript>2</Subscript>O<Subscript>3</Subscript>-TiO<Subscript>2</Subscript>-Bi<Subscript>2</Subscript>O<Subscript>3</Subscript> system

The effect of ZnO-B₂O₃(ZB) glass addition on the sintering behavior, microstructures and microwave dielectric properties of BaO-Nd₂O₃-TiO₂-Bi₂O₃ (BNTB) system was investigated with the aid of X-ray diffraction, scanning electron microscopy and capacitance meter. It is found that the ZB glass addition, acting as a sintering aid, can effectively lower the sintering temperature of BNTB system to 850 °C. The dielectric constant of BNTB-ZB ceramics increases with the increase of soaking time and the value of dielectric loss decreased with increasing soak time. The optical dielectric properties at 1 GHz of ɛ=74, tan δ=4×10⁻⁴, and TCC=25 ppm/°c were obtained for the BNTB system doped with 25 wt% ZB glass sintered at 850 °C for 2 h, representing that the BNTB-ZB ceramics could be promising for multilayer low temperature co-fired ceramics applications.     

Superplastic behavior of reciprocating extruded Mg-6Zn-1Y-0.6Ce-0.6Zr from rapidly solidified ribbons

RRE-Mg66 alloy with a composition of Mg-6.0%Zn-1.0%Y-0.6%Ce-0.6Zr was prepared by combinatorial processes of rapid solidification, reciprocating extrusion and extrusion. Microstructure was evaluated on SEM and TEM. The average grain size of the alloy is 0.7 ??m, the size of the second phase at grain boundary is 0.15 ??m, and the size of the intragranular precipitates in round shape is less than 20 nm. Superplastic behavior of the material was investigated in a temperature range of 150 to 250 °C and initial strain rate range of 3.3×10^?4 to 3.3×10^?2 s^?1 in air. The highest elongation of 270% was obtained at 250 °C and 3.3× 10^?3 s^?1. High-strain-rate superplasticity and low-temperature superplasticity were achieved. The superplasticity results from intragranular sliding (IGS) at temperatures from 170 to < 200 °C and grain boundaries sliding (GBS) at 250 °C. At 200 °C a combination of IGS and GBS contributes to the superplastic flow.     

Study on the isothermal oxidation behavior in air of Ti3AlC2 sintered by hot pressing

The isothermal oxidation behavior at 900–1300°C for 20 h in air of bulk Ti₃AlC₂ with 2.8 wt% TiC sintered by means of hot pressing was investigated in the work. The isothermal oxidation behavior generally followed a parabolic rate law. The parabolic rate constants increased from 1.39×10⁻¹⁰ kg²·m⁻⁴·s⁻¹ at 900°C to 5.56×10⁻⁹ kg²·m⁻⁴·s⁻¹ at 1300°C. The calculated activation energy was 136.45 kJ/mol. It was demonstrated that Ti₃AlC₂ had excellent oxidation resistance due to the continuous, dense and adhesive protect scales consisted of a mass of α-Al₂O₃ and a little of TiO₂ and/or Al₂TiO₅. In principle, the oxide scale was grown by the inward diffusion of O²⁻ and the outward diffusion of Ti⁴⁺ and Al³⁺. The rapid outward diffusion of cations usually resulted in the formation of cracks, gaps, and holes.     

Creep properties and permeability evolution in triaxial rheological tests of hard rock in dam foundation

Triaxial creep tests were carried out under seepage pressure by using rock servo-controlled triaxial rheology testing equipment. Based on experimental results, rock rheological properties influenced by seepage-stress coupling were studied, and variations of seepage rate with time in complete creep processes of rock were analyzed. It is shown that, when the applied stress is less than failure stress level, the creep deformation is not obvious, and its main form is steady-state creep. When applied stress level is greater than or less than but close to fracture stress, it is easier to see the increase of creep deformation and the more obvious accelerative creep characteristics. The circumferential creep deformation is obviously higher than the axial creep deformation. At the stage of steady-state creep, the average of seepage flow rate is about 4.7×10⁻⁹ m/s at confining pressure (σ ₃) of 2 MPa, and is about 3.9×10⁻⁹ m/s at σ ₃ of 6 MPa. It is seen that the seepage flow rate at σ ₃ of 2 MPa in this case is obviously larger than that at σ ₃ of 6 MPa. At the stage of creep acceleration, the seepage flow rate is markedly increased with the increase of time. The variation of rock permeability is directly connected to the growth and evolution of creep crack. It is suggested that the permeability coefficient in complete creep processes of rock is not a constant, but is a function of rock creep strain, confining pressure, damage variable and pore water pressure. The results can be considered to provide a reliable reference for the establishment of rock rheological model and parameter identification.     

Influence of thickness on the properties of solution-derived LiMn<Subscript>2</Subscript>O<Subscript>4</Subscript> thin films

LiMn₂O₄ thin films of different thickness were derived from solution deposition and heat treated by rapid thermal annealing. The phase identification and surface morphology were studied by X-ray diffraction and scanning electron microscopy. The electrochemical properties of the films were examined by galvanostatic charge-discharge experiments and electrochemical impedance spectroscopy. LiMn₂O₄ thin films of different thickness derived from solution deposition and rapid thermal annealing are homogeneous and crack free with the grain size between 20 nm and 50 nm. The specific capacity of these films is between 42 and 47 μAh·cm²·μm⁻¹. The capacity decreases with the increase of discharge current density. The capacity loss per cycle increases from 0.012% to 0.16% after being cycled 50 times as the film thickness increases from 0.18 μm to 1.04 μm. The lithium diffusion coefficients of these films are in the same order of 10⁻¹¹ cm²·s⁻¹.     

A light-weight high-entropy alloy Al<Subscript>20</Subscript>Be<Subscript>20</Subscript>Fe<Subscript>10</Subscript>Si<Subscript>15</Subscript>Ti<Subscript>35</Subscript>

A light-weight high-entropy alloy (LWHEA) Al₂₀Be₂₀Fe₁₀Si₁₅Ti₃₅ has been developed to have unique mechanical properties and oxidation resistance. One major and two minor phases are observed in the as-cast microstructure. The density of the alloy is 3.91 g cm^?3, and its hardness is HV 911, which is higher than quartz. The hardness and hardness to density ratio are the highest of all light-weight alloys reported before. In addition, it has excellent oxidation resistance at 700°C and 900°C, which far exceeds that of Ti-6Al-4V. Thus, the combination of properties is promising for high-temperature applications, which require light weight, wear-resistant and oxidation-resistant components.     

Effect of Annealing on Ferroelectric Properties of Bi3.25La0.75Ti3O12 Thin Films Prepared by the Sol-gel Method

Bi_3.25La_0.75Ti₃O₁₂(BLT) thin films were prepared on Pt/Ti/SiO₂/Si substrate by the sol-gel method. The effect of annealing on their structures and ferroelectric properties was investigated. The XRD patterns indicate that the BLT films annealed at different temperatures are randomly orientated and the single perovskite phase is obtained at 550°C. The remnant polarization increases and the coercive field decreases with the annealing temperature increasing. The leakage current density of the BLT films annealed at 700°C is about 5.8×10⁻⁸ Al cm² at the electric field of 250 kV/cm. Funded by the National Natural Science Foundation of China (No. 90407023)     

Superplasticity and superplastic bulging behavior of ZrO<Subscript>2</Subscript>/Ni nanocomposite

ZrO2/Ni nanocomposite was produced by pulse electrodeposition and its superplastic properties were investigated by the tensile and bulging tests. The as-deposited nickel matrix has a narrow grain size distribution with a mean grain size of 45 nm. A maximum elongation of 605% was observed at 723 K and a strain rate of 1.67×10-3s-1 by tensile test. Superplastic bulging tests were subsequently performed using dies with diameters of 1 mm and 5 mm respectively based on the optimal superplastic forming temperature. The effects of forming temperature and gas pressure on bulging process were experimentally investigated. The results indicated that ZrO2/Ni nanocomposite samples can be readily bulged at 723 K with H/d value (defined as dome apex height over the die diameter) larger than 0.5, indicating that the nanocomposite has good bulging ability. SEM and TEM were used to examine the microstructure of the as-deposited and bulged samples. The observations showed that significant grain coarsening occurs during superplastic bulging, and the microstructure is found to depend on the forming temperature.     

High Efficieney Synthesis of Isotaetie Polypropylene and Linear Polyethylene Using a New C2-symmetrie Carbon-bridged Zireonoeene Catalyst

Ansa-Cyclohexyl-bis（4,5,6,7-tertrahydro-l-indenyl） zirconium dichloride （5） was used as catalyst for propylene and ethylene polymerization together with methyl aluminoxane （MAO） as the cocatalyst. Isotactic polypropylene （PP） was obtained with the highest activity of 6.37× 107g PP （molZr）^-1h^-1. The mesomeso （mmmmm） pentads sequence content of PP was determined by 13C NMR spectroscopy. The dependence of the microstructure on the reaction temperature and the AI/Zr molar ratio was examined and the catalytic activity of complex 5 was compared with that of the similar ansa-zirconocene 3. The high activity of the new zirconocene 5 for propylene isospectic polymerization at high temperature （60℃） is the result of its unique bridged-group structure. Complex 5/MAO displays also high catalytic activity of 0.46× 10^6 to 9.87× 10^6g PE（molZr）^-h^-in the homo-polymerization of ethylene, The visometric molecular weight of PE ranges from 0.97×10^4 to 11.16×10^4 g.mol^- under the given conditions.^13C NMR spectroscopy analysis proves the PE to be linear polyethylene （LPE）.     

Preparation and reaction mechanism of red mud based ceramic simple bricks

In order to utilize solid wastes,ceramic simple bricks with high performances were made from industrial solid wastes such as red mud,fly ash and poor clay shale as main raw materials in this paper.The phase compositions and microstructures were tested by XRD,SEM and EPMA.The experimental results show that the water absorption is 45.64%,the porosity is 58.91%,bulk density is 1.29 g·cm-3,compressive strength is 54.91 MPa,bending strength is 29.52 MPa,freeze-thaw resistance is 29.28 MPa,specific heat capacity at constant pressure is 1.31 J·g-1·K-1,thermal diffusivity is 5.89×10-3 cm2·s-1,and thermal conductivity is 1.15×10-2 W·cm-1·K-1.These effects of additives and preparation process to the properties and microstructures were discussed in detail.The reaction mechanism was also discussed.The results of the reaction mechanism show that there has wollastonite and feldspar generated during the process of firing while Ca gathered around the feldspar,and then Ca would displace K and generated cacoclasite.     

Preparation and properties of crystallizable Glass/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composites for LTCC material

The investigated low temperature Co fired ceramics(LTCC) composite of 60wt% CaO-Al2O3-B2O3-SiO2 glass and 40wt% α-Al2O3 as a filler is a non-reactive system, which is a critical part of the low temperature Co fired ceramics process. Through a study on densification process, the phase transformation and microstructure can be revealed. Its composites typically consist of CaO-Al2O3-B2O3-SiO2 glass and α-Al2O3 powders of average particle size (D50=3.49 mm). The sintering behavior, phase evaluation, sintered morphology, and microwave dielectric properties were investigated. In the fire range of 800 to 900 ℃, the composites were crystallized after completion of densification. It is found that the composites start to densify at 825 ℃, simultaneously, the dielectric constant (εr) reaches its maximum. With increasing heat-treatment temperatures, due to the loose microstructure of the material, tanδ increases slightly. The last of the sintered samples were identified as partly Anorthite at 850 ℃. At that temperature it has εr of 7.9 and tanδ less than 1×10-3, and can be used as a promising LTCC material.     

Parameter fitting of constitutive model and FEM analysis of solder joint thermal cycle reliability for lead-free solder Sn-3.5Ag

The experimental tests of tensile for lead-free solder Sn-3.5Ag were performed for the general work temperatures range from 11 to 90 °C and strain rate range from 5×10⁻⁵ to 2×10⁻² s⁻¹, and its stress—strain curves were compared to those of solder Sn-37Pb. The parameters in Anand model for solder Sn-3.5Ag were fitted based on experimental data and nonlinear fitting method, and its validity was checked by means of experimental data. Furthermore, the Anand model was used in the FEM analysis to evaluate solder joint thermal cycle reliability. The results show that solder Sn-3.5Ag has a better creep resistance than solder Sn-37Pb. The maximum stress is located at the upper right corner of the outmost solder joint from the symmetric center, and thermal fatigue life is predicted to be 3.796×10⁴ cycles under the calculated conditions. Foundation item: Project(50376076) supported by the National Natural Science Foundation of China