Flexural Strengthening of RC Beams with Externally Bonded CFRP Systems: Test Results and 3D Nonlinear FE Analysis

This paper presents experimental results and a numerical analysis of the reinforced concrete (RC) beams strengthened in flexure with various externally bonded carbon fiber-reinforced polymer (CFRP) configurations. The aim of the experimental work was to investigate the parameters that may delay the intermediate crack debonding of the bottom CFRP laminate, and increase the load carrying capacity and CFRP strength utilization ratio. Ten rectangular RC specimens with a clear span of 4.2?m, categorized in two series, were tested to evaluate the effect of using the additional U-shaped CFRP systems on the intermediate crack debonding of the bottom laminate. Two different configurations of the additional systems were proposed, namely, continuous U-shaped wet layup sheets and spaced side-bonded CFRP L-shaped laminates. The fiber orientation effect of the side-bonded sheets was also investigated. A numerical analysis using an incremental nonlinear displacement-controlled 3D finite-element (FE) model was developed to investigate the flexural and CFRP/concrete interfacial responses of the tested beams. The finite-element model accounts for the orthotropic behavior of the CFRP laminates. An appropriate bond-slip model was adopted to characterize the behavior of the CFRP/concrete interface. Comparisons between the FE predictions and experimental results show very good agreement in terms of the load-deflection and load-strain relationships, ultimate capacities, and failure modes of the beams.     

Flexural Strengthening of RC Beams with Prestressed CFRP Sheets: Using Nonmetallic Anchor Systems

This paper presents the flexural behavior of reinforced concrete beams strengthened with prestressed carbon fiber-reinforced polymer (CFRP) sheets using nonmetallic anchor systems. The developed nonmetallic anchor systems replace the permanent steel anchorage. Nine doubly reinforced concrete beams are tested with various types of nonmetallic anchor systems such as nonanchored U-wraps, mechanically anchored U-wraps, and CFRP sheet-anchored U-wraps. The flexural behavior of the tested beams, including detailed failure modes of each nonmetallic anchor system, is investigated. The study shows that the developed nonmetallic anchors are more effective in resisting peeling-off cracks compared to the permanent steel anchors and the beams strengthened with the nonmetallic anchors provide comparable load-carrying capacity with respect to the steel anchored control beam.     

Flexural Behavior of Concrete Beams Reinforced with Hybrid (GFRP and Steel) Bars

Reinforcing concrete with a combination of steel and glass fiber-reinforced polymer (GFRP) bars promises favorable strength, serviceability, and durability. To verify its promise and to support design of concrete structures with this hybrid type of reinforcement, we have experimentally and theoretically investigated the load-deflection behavior of concrete beams reinforced with hybrid GFRP and steel bars. Eight beams, including two control beams reinforced with only steel or only GFRP bars, were tested. The amount of reinforcement and the ratio of GFRP to steel were the main parameters investigated. Hybrid GFRP/steel-reinforced concrete beams with normal effective reinforcement ratios exhibited good ductility, serviceability, and load carrying capacity. Comparisons between the experimental results and the predictions from theoretical analysis showed that the models we adopted could adequately predict the load carrying capacity, deflection, and crack width of hybrid GFRP/steel-reinforced concrete beams.     

Flexural and Interfacial Behavior of FRP-Strengthened Reinforced Concrete Beams

Although there is a large amount of experimental data available on the fiber-reinforced polymer (FRP) strengthening of concrete structures, a full understanding of the various debonding phenomena is somewhat lacking. As a contribution to fill this need, two-dimensional and three-dimensional (3D) nonlinear displacement-controlled finite-element (FE) models are developed to investigate the flexural and FRP/concrete interfacial responses of FRP-strengthened reinforced concrete beams. Interface elements are used to simulate the FRP/concrete interfacial behavior before and after cracking. The analysis is carried out using two different relations for the interface; namely, nonlinear and bilinear bond–slip laws. The results predicted using these two laws are compared to those based on the full-bond assumption. The FE models are capable of simulating the various failure modes, including debonding of the FRP, either at the plate end or at intermediate cracks. The 3D model is created to accommodate cases of FRP-strengthened reinforced concrete beams utilizing FRP anchorage systems. In addition, the models successfully represent the actual interfacial behavior at the vicinities of cracks including the stress/slip concentrations and fluctuations. Results are presented in terms of the ultimate load carrying capacities, failure modes and deformational characteristics. Special emphasis is placed on the FRP/concrete interfacial behavior and cracking of the concrete. The numerical results are compared to available experimental data for 25 specimens categorized in six series, and they show a very good agreement.     

Flexural Strengthening of Reinforced Concrete Flanged Beams with Composite Laminates

Bonding composite laminates to the tension face can effectively increase the flexural strength of the reinforced-concrete flanged beams. In comparison to rectangular concrete beams, the flange provides a larger area of concrete to resist compression stresses, and considering the role of the composite in resisting tensile stresses, its addition to flanged beams can efficiently upgrade the flexural capacity. Failure of the strengthened beam may result from crushing of concrete or rupture of the plate; however, the beam must be properly detailed to avoid local shear failure at the plate cut-off point. In this paper, equations required for strengthening of the flanged beams for gravity loads will be presented. The equations have been developed based on load and resistance factor design, and have been verified through a comparison with available experimental results. Close agreement with the experimental results indicates the accuracy of the equations. Terms, definitions, and notations compatible to ordinary reinforced-concrete design codes have been used to facilitate the application of the equations.     

Evaluation of Bending Strength of RC Beams Strengthened with FRP Sheets

This paper deals with reinforced concrete beams strengthened by means of externally bonded fiber-reinforced polymer (FRP) sheets. The scope of the work is to discuss and compare an exact and an approximate approach to the computation of the flexural load-carrying capacity of the strengthened beam. The two approaches differ from one another in the way they take into account the extent of the load already acting throughout strengthening operations. To achieve this goal a numerical model is presented and validated by comparing its output with that of 46 experimental tests taken from the literature. The numerical model is then adopted to perform a numerical parametric analysis of a wide range of practical applications, excluding all cases of FRP delamination, and useful conclusions are drawn.     

Flexural Strengthening of Reinforced Concrete Beams by Mechanically Attaching Fiber-Reinforced Polymer Strips

The current method of bonding fiber-reinforced polymer (FRP) strengthening strips to concrete structures requires extensive time and semiskilled labor. An alternative method is to use a commercial off-the-shelf powder-actuated fastening system to attach FRP strips to concrete. A series of flexural tests were conducted on 15 304.8×304.8×3,657.6?mm (12×12×144?in.) reinforced concrete beams. Two beams were tested unstrengthened, 12 were strengthened with mechanically fastened FRP strips, and one was strengthened with a bonded FRP strip. The effects of three different strip moduli, different fastener lengths and layouts, and predrilling were examined. Three of the beams strengthened with mechanically attached FRP strips showed strengthening comparable to the beam strengthened with a bonded FRP strip. The same three beams strengthened with mechanically attached FRP strips also showed a greater ductility than the beam strengthened with a bonded FRP strip.     

Flexural Behavior of Continuous GFRP Reinforced Concrete Beams

The results of testing two simply and three continuously supported concrete beams reinforced with glass fiber-reinforced polymer (GFRP) bars are presented. The amount of GFRP reinforcement was the main parameter investigated. Over and under GFRP reinforcements were applied for the simply supported concrete beams. Three different GFRP reinforcement combinations of over and under reinforcement ratios were used for the top and bottom layers of the continuous concrete beams tested. A concrete continuous beam reinforced with steel bars was also tested for comparison purposes. The experimental results revealed that over-reinforcing the bottom layer of either the simply or continuously supported GFRP beams is a key factor in controlling the width and propagation of cracks, enhancing the load capacity, and reducing the deflection of such beams. Comparisons between experimental results and those obtained from simplified methods proposed by the ACI 440 Committee show that ACI 440.1R-06 equations can reasonably predict the load capacity and deflection of the simply and continuously supported GFRP reinforced concrete beams tested.     

Intermediate Crack Debonding in FRP-Strengthened RC Beams: FE Analysis and Strength Model

Reinforced concrete (RC) beams strengthened in flexure with a bonded fiber-reinforced polymer (FRP) plate may fail by intermediate crack (IC) debonding, in which debonding initiates at a critical section in the high moment region and propagates to a plate end. This paper first presents a finite-element (FE) model based on the smeared crack approach for concrete for the numerical simulation of the IC debonding process. This finite-element model includes two novel features: (1) the interfacial behavior within the major flexural crack zone is differentiated from that outside this zone and (2) the effect of local slip concentrations near a flexural crack is captured using a dual local debonding criterion. The FE model is shown to be accurate through comparisons with the results of 42 beam tests. The paper also presents an accurate and simple strength model based on interfacial shear stress distributions from finite-element analyses. The new strength model is shown to be accurate through comparisons with the test results of 77 beams, including the 42 beams used in verifying the FE model, and is suitable for direct use in design.     

Efficient Strengthening Technique to Increase the Flexural Resistance of Existing RC Slabs

Composite materials are being used with notable effectiveness to increase and upgrade the flexural load carrying capacity of reinforced concrete (RC) members. Near-surface mounted (NSM) is one of the most promising strengthening techniques, based on the use of carbon fiber-reinforced polymer (CFRP) laminates. According to NSM, the laminates are fixed with epoxy based adhesive into slits opened into the concrete cover on the tension face of the elements to strength. Laboratory tests have shown that the NSM technique is an adequate strengthening strategy to increase the flexural resistance of RC slabs. However, in RC slabs of low concrete strength, the increase of the flexural resistance that NSM can provide is limited by the maximum allowable compressive strain in the compressed part of the slab, in order to avoid concrete crushing. This restriction reduces the effectiveness of the strengthening, thus limiting the use of the NSM technique. A new thin layer of concrete bonded to the existing concrete at the compressed region is suitable to overcome this limitation. Volumetric contraction due to shrinkage and thermal effects can induce uncontrolled cracking in the concrete of this thin layer. Adding steel fibers to concrete [steel fiber-reinforced concrete (SFRC)], the postcracking residual stress can be increased in order to prevent the formation of uncontrolled crack patterns. In the present work, the combined strengthening strategy, a SFRC overlay and NSM CFRP laminates, was applied to significantly increase the flexural resistance of existing RC slabs. Experimental results of four-point bending tests, carried out in unstrengthened and strengthened concrete slab strips, are presented and analyzed.     

Flexural Behavior of Continuous FRP-Reinforced Concrete Beams

Continuous concrete beams are commonly used elements in structures such as parking garages and overpasses, which might be exposed to extreme weather conditions and the application of deicing salts. The use of the fiber-reinforced polymers (FRP) bars having no expansive corrosion product in these types of structures has become a viable alternative to steel bars to overcome the steel-corrosion problems. However, the ability of FRP materials to redistribute loads and moments in continuous beams is questionable due to the linear-elastic behavior of such materials up to failure. This paper presents the experimental results of four reinforced concrete beams with rectangular cross section of 200×300?mm continuous over two spans of 2,800 mm each. The material and the amount of longitudinal reinforcement were the main investigated parameters in this study. Two beams were reinforced with glass FRP (GFRP) bars in to different configurations while one beam was reinforced with carbon FRP bars. A steel-reinforced continuous concrete beam was also tested to compare the results. The experimental results showed that moment redistribution in FRP-reinforced continuous concrete beams is possible if the reinforcement configuration is chosen properly. Increasing the GFRP reinforcement at the midspan section compared to middle support section had positive effects on reducing midspan deflections and improving load capacity. The test results were compared to the available design models and FRP codes. It was concluded that the Canadian Standards Association Code (CSA/S806-02) could reasonably predict the failure load of the tested beams; however, it fails to predict the failure location.     

Grooving as Alternative Method of Surface Preparation to Postpone Debonding of FRP Laminates in Concrete Beams

Structural repair and strengthening have long been dynamic and challenging activities in construction work. One of the most commonly used methods for such repairs is the application of fiber-reinforced polymer (FRP) sheets to strengthen RC or even steel structure members. A major issue of concern in flexural strengthening of RC beams with FRP laminates is the debonding of the concrete substrate, which leads to premature failure of the structural member thus strengthened. One reason for this premature rupture may be the lack of proper preparation of the concrete surface in contact with the FRP sheet. Surface preparation is typically associated with such constraints as adverse environmental impacts, economic losses due to stoppage of activities, repair costs, or even inaccessibility of the member(s) to be strengthened. This study aims to investigate surface preparation for application of FRP sheets in an attempt to develop substitute methods for conventional surface preparation methods. The experimental specimens used for the purposes of this study included a minimum of 100 prism specimens of dimensions 100×100×500?mm subjected to four-point flexural loading. The specimens were divided into the two control and experimental groups. The control group lacked FRP sheets, while the experimental one had FRP sheets tested for their ultimate failure strength as a result of both surface preparation and transverse, longitudinal, and diagonal grooves as substitutes for surface preparation. The results indicated that surface preparation prior to bonding of FRP sheets increased ultimate rupture strength. It was also found that the substitute preparation methods greatly compensated for the lack of conventional surface preparation such that they changed, in some cases, the ultimate failure behavior of the member.     

Flexural Behavior of GFRP-Reinforced Concrete Masonry Beams

An experimental and analytical study is conducted in order to investigate the flexural behavior of masonry beams that are internally reinforced using glass fiber-reinforced polymers (GFRP) rebars. Seven reinforced masonry beams with 4.0- and 2.4-m spans were tested under four-point bending setup. The beams were loaded monotonically up to failure. One had two courses of hollow concrete masonry units and the remaining six beams had three courses. Two masonry beams were reinforced using conventional steel rebars and were considered as the control specimens. The remaining five beams were internally reinforced using GFRP rods with different reinforcement ratios. Beams were detailed to have sufficient shear reinforcement such that they do not fail in shear. Flexural capacity, deformation, curvature, and strains of the tested GFRP-reinforced and steel-reinforced masonry beams were compared and discussed. Using the acquired data from the experimental and analytical studies, effectiveness of GFRP rods as internal reinforcement for concrete masonry beams is demonstrated.     

Performance of Mechanically Fastened FRP Strengthened Concrete Beams in Flexure

The use of adhesively bonded fiber-reinforced polymer (FRP) materials has become widely accepted for use in flexural strengthening applications; however, the method of attachment presents drawbacks in application. These include extensive time and labor investments, as well as a tendency of the system to fail in a brittle manner. This paper presents a study of a series of reinforced concrete beams each strengthened in flexure with an FRP strip attached with large diameter concrete screws. The concrete screws were arranged in a variety of patterns. The effect of fastener number and spacing, as well as the effect of fastener pattern on the behavior of the beam, was investigated through the use of two groups of specimens. The beams in each group were tested to failure to verify the behavior of the strengthening system. Measured behavior was then used to determine an analytical approach for prediction of load response behavior of mechanically fastened systems. It was found that the strengthening method investigated improved the flexural capacity of the specimens 12 to 39% with little or no loss in ductility.     

Shear Strengthening of Reinforced Concrete Beams Using Carbon-Fiber-Reinforced Polymer Laminates

Shear failure is catastrophic and occurs usually without advance warning; thus it is desirable that the beam fails in flexure rather than in shear. Many existing reinforced concrete (RC) members are found to be deficient in shear strength and need to be repaired. Externally bonded reinforcement such as carbon-fiber-reinforced polymer (CFRP) provides an excellent solution in these situations. To investigate the shear behavior of RC beams with externally bonded CFRP shear reinforcement, 11 RC beams without steel shear reinforcement were cast at the concrete laboratory of the New Jersey Institute of Technology. After the beams were kept in the curing room for 28?days, carbon-fiber strips and fabrics made by Sika Corp. were applied on both sides of the beams at various orientations with respect to the axis of the beam. All beams were tested on a 979?kN (220?kips) MTS testing machine. Results of the test demonstrate the feasibility of using an externally applied, epoxy-bonded CFRP system to restore or increase the shear capacity of RC beams. The CFRP system can significantly increase the serviceability, ductility, and ultimate shear strength of a concrete beam; thus, restoring beam shear strength by using CFRP is a highly effective technique. An analysis and design method for shear strengthening of externally bonded CFRP has been proposed.     

Effect of Carbon-Fiber-Reinforced Polymer Laminate Configuration on the Behavior of Strengthened Reinforced Concrete Beams

This paper presents test results of 18 small-scale reinforced concrete specimens of strengthened beams using carbon-fiber-reinforced polymer (CFRP) composites. The specimens were instrumented with strain gauges in a region where cracks in the concrete were preformed to monitor the variation of strains throughout testing. Results indicate that there can be a very large variation in the measured strains in the composites depending, not only on the location of the cracks, but also on the configuration used to bond the composites to the surface of the elements. The interface shear stresses generated at failure of the beams are compared with two existing analytical models. Additionally, the stress level in the composites was determined for all the strengthened specimens from the experimental data. The calculated stress in the composites reached between 20 and 43% of the CFRP rupture stress. The information presented in this paper provides information that can be used to validate or modify current design procedures of strengthened beams using composites.     

Flexural Behavior and Deformability of Fiber Reinforced Polymer Prestressed Concrete Beams

After a brief review of the ductility and deformability indices currently used in the design of concrete beams reinforced or prestressed with steel or fiber reinforced polymer (FRP) tendons, a new definition of a deformability index (factor) for prestressed concrete beams is proposed. The new factor is defined in terms of both a deflection factor and a strength factor. The deflection factor is the ratio of the deflection at failure to the deflection at first cracking, while the strength factor is the ratio of the ultimate moment (or load) to the cracking moment (or load). The proposed deformability factor is verified not only by test results obtained by the writer, but also by other test results available in the literature and it appears to be a suitable measurement of the deformability of concrete beams prestressed with either FRP tendons or steel tendons.     

Torsional Strengthening of Spandrel Beams with Fiber-Reinforced Polymer Laminates

Research has shown that fiber-reinforced polymer (FRP) composites can increase flexural, axial, and shear capacity of beams, columns, and walls. The present paper describes both experimental and analytical programs focused on the torsional strengthening of reinforced concrete spandrel beams using composite laminates. The variables considered in this study included fiber orientation, composite laminate, and effects of a laminate anchoring system. The study proved that the FRP laminates could increase the torsional capacity of concrete beams by more than 70%. The analytical procedure developed revealed a good comparison between experimental and analytical results.     

Structural Performance of RC Beams Poststrengthened with Carbon, Aramid, and Glass FRP Systems

The use of fiber-reinforced polymers (FRPs) to poststrengthen concrete structures started to be investigated in the mid-1970s and today is widely recognized as an attractive technique to be used in civil structures, especially when aggressive environments prevent the use of materials that are susceptible to corrosion, such as steel. Different FRP poststrengthening techniques have been developed and applied in existing structures, aiming to increase their load capacity. Most FRP systems used nowadays consist of carbon fibers embedded in epoxy matrix. Regardless of the advantages and the good results achieved using carbon fiber-reinforced polymers, some new possibilities, such as the use of prestressing and lower cost fiber materials, are being analyzed in an attempt to provide viable alternatives for a more efficient, safe, and rational use of FRP systems. The main purpose of the present work was to make a comparative analysis of the behavior of reinforced concrete beams poststrengthened with carbon, aramid, and glass FRP subjected to static loading tests. Experimental results were evaluated against theoretical ones obtained through an analytical model that considers a trilinear behavior for the load versus displacement curves. The experimental results indicate that all FRP systems applied have appropriate structural performance for use in poststrengthening applications of RC. The choice of the more suitable system would, therefore, be strongly influenced by circumstances regarding cost limitations and level of reinforcement required.     

Behavior of Concrete Beams Strengthened with Fiber-Reinforced Polymer Laminates under Impact Loading

Most of the research on application of composite materials in civil engineering during the past decade has concentrated on the behavior of structural elements under static loads. In engineering practice, there are many situations in which structures undergo impact or dynamic loading. In particular, the impact response of concrete beams strengthened with composite materials is of interest. This paper presents the results of an experimental investigation conducted to study the impact effects on concrete beams strengthened with fiber-reinforced polymer laminates. Two types of composite laminates, carbon and Kevlar, were bonded to the top and bottom faces of concrete beams with epoxy. Five beams were tested: two strengthened with Kevlar laminates, two strengthened with carbon laminates, and one unretrofitted beam as the control specimen. The impact load was applied by dropping a steel cylinder from a specified height onto the top face of the beam. The test results revealed that composite laminates significantly increased the capacity of the concrete beams to resist impact load. In addition, the laminates reduced the deflection and crack width. Comparing the test results of the beams strengthened with Kevlar and carbon laminates indicated that the gain in strength depends on the type, thickness, weight, and material properties of the composite laminate.