Structural Behavior of Short Span Precast Channel Beam Bridges without Shear Reinforcement

This paper presents findings of a research study conducted by the writers for the Arkansas State Highway and Transportation Department. The study investigated precast nonprestressed concrete channel beam sections cast without shear reinforcement used in short, multispan bridges. The original objective of the study was to establish a correlation for inspection purposes between the beam’s visual deteriorated state and its corresponding approximate structural capacity. However, during four-point load testing of 33 beams, it was found that beam strength was more a function of a beam’s concrete compression strength rather than deterioration state. A national survey of state transportation departments within the contiguous states was conducted by the authors and found that 13 states currently use precast channel beam bridges. The particular section considered in this paper is a 5.79?m (19?ft) precast channel beam section used to cross small streams and depressions; however constructed without shear reinforcing steel. Bridges using these sections were constructed in the 1950s through to the early 1970s and were designed for H15 loading. Thirty-three formally in-service beams, in various states of deterioration, were load tested. The writers found that the majority of the beams exhibited load capacity greater than the initially required H15 design strength. Second, member strength was a function of concrete compressive strength. Of the 33 beams load tested, 28 beams showed ductile behavior; conversely, the other five beams failed without exhibiting a yield plateau.     

Retrofitting Precast Bridge Beams with Carbon Fiber-Reinforced Polymer Strips for Shear Capacity

Advancements in fiber-reinforced polymers (FRPs) have made this an attractive material for rehabilitation and strengthening of bridge superstructures. FRP has primarily been used with the intention of increasing the bending strength of bridge members. However, this paper investigates the use of externally placed FRP strips to increase shear capacity of short-span, 5.7?m (19?ft), precast concrete channel beam bridges. A statewide survey revealed that as many as 389 bridges in the state of Arkansas are comprised of these members. Notably, beams within these bridges were designed under provisions that did not require shear reinforcement. In this research, four sections were retrofitted using carbon fiber-reinforced polymer (CFRP) strips and load tested to failure to measure the repair effectiveness. The performance of the retrofitted sections far exceeded that of unretrofitted sections. It was concluded that the addition of the CFRP repair increased the deflection ductility at least 123%. In addition, beams retrofitted with the CFRP strips experienced at least 26% more deflection after the initiation of a shear crack; therefore reducing the risk of a catastrophic failure.     

Development of Flexural Strength Rating Procedures for Adjacent Prestressed Concrete Box Girder Bridges

An investigation was conducted on noncomposite prestressed precast concrete adjacent-box-beam bridges that suffered catastrophic failures resulting from the corrosion of the prestressing steel. These failures highlight the need to improve the methods used to detect corrosion damage and, subsequently, to load rate the damaged members. Currently, the inspection of concrete box girder sections relies on visual methods that correlate longitudinal and transverse cracking, spalling, and exposed strands with the rated level of performance of the member. To improve the current inspection techniques, visual assessment methods were examined through the destructive evaluation and material characterization of seven box-beam segments. The research results indicate that the fabrication techniques used for box-beam construction in the 1950–1960 time period allowed for large variations in construction tolerance. Half-cell methods were shown not to provide an accurate or reliable method of identifying the corrosion of prestressing strands. Longitudinal cracking was shown to be an accurate and reliable indicator of the underlying corrosion of prestressing strands. The probability of corrosion on strands adjacent to longitudinal cracks was determined and quantified. On the basis of the results, a new recommendation for determining the residual flexural strength of corroded prestressed beams is provided.     

Design and Construction of a Bridge in Very High Performance Fiber-Reinforced Concrete

The design, technology, and construction of a small road bridge made of very high performance fiber-reinforced concrete is described in this paper. The bridge consists of precast prestressed concrete beams with a cast-in-place ordinary concrete deck. A preliminary experimental investigation was conducted to define the mix design, to establish the properties of the material and its durability, and to study the flexural behavior of the prestressed concrete beams with and without the concrete deck. The effect of steel fibers at the structural level, where there is an influence of constitutive behavior and size effects, was analyzed by testing a prestressed beam using very high performance fiber-reinforced concrete without fibers. The establishment of the structural properties of the material then allowed the design of the final section of the bridge beams and the definition of a model to justify the design rules adopted. This project represents an attempt to demonstrate the industrial feasibility of very high performance concrete structural elements manufactured with conventional raw materials and usual production techniques and to evaluate the production technology when utilizing steel fibers.     

Improved Longitudinal Joint Details in Decked Bulb Tees for Accelerated Bridge Construction: Concept Development

This paper focuses on an investigation of improved continuous longitudinal joint details for decked precast prestressed concrete girder bridge systems. Precast concrete girders with an integral deck that is cast and prestressed with the girder provide benefits of rapid construction along with improved structural performance and durability. Despite these advantages, use of this type of construction has been limited to isolated regions of the United States. One of the issues limiting more widespread use is a perceived problem with durability of longitudinal joints used to connect adjacent girders. This paper presents the results of a study to assess potential alternate joint details based on constructability, followed by testing of selected details. Seven reinforced concrete beam specimens connected with either lapped headed reinforcement or lapped welded wire reinforcement were tested along with a specimen reinforced by continuous bars for comparison. Test results were evaluated based on flexural capacity, curvature at failure, cracking, deflection, and steel strain. Based on the survey and the experimental program, a headed bar detail with a 152 mm (6 in.) lap length was recommended for replacing the current welded steel connector detail.     

Tests of RC Deck Girders with 1950s Vintage Details

Large numbers of conventionally reinforced concrete (CRC) bridges in the national bridge inventory built during the 1950s are lightly reinforced for shear. Inspections revealed many of these bridges exhibit diagonal cracks resulting in load postings, monitoring, emergency shoring, repairs, and unscheduled bridge replacements. A research program was conducted to investigate the behavior and capacity of CRC bridge girders with vintage details. Laboratory tests of large-size girders representative of 1950s design and construction practice were carried out. Various steel reinforcement configurations were tested. Loading conditions were varied to reproduce girder behavior at different positions in a bridge and various loading protocols were considered. Test results provide a comprehensive data set for comparison of analysis methods and repair strategies; and indicated that anchorage of flexural steel was key to developing higher ultimate capacity, initial crack damage may not necessarily contribute to the final failure mode, and crack width alone may not indicate the level of damage to the beam.     

50-Year-Old Prestressed Segmental Concrete Bridges

The first prestressed segmental concrete bridge in the United States opened to traffic was a small bridge in Madison County, Tennessee. The bridge was constructed using prestressed concrete segments and was opened to traffic in October 1950. Prestressed concrete beams were placed side by side to form the superstructure of the bridge. The construction of this bridge and several other similar prestressed concrete bridges are described herein. The existing condition of eleven prestressed concrete bridges remaining in Tennessee is given. Only minor spalling, leaching, and horizontal cracking are present in the superstructure after fifty years of service. Many of the design features introduced in this design can be found in today’s modern precast segmental concrete bridges.     

Fatigue Behavior of Carbon Fiber Reinforced Polymer-Strengthened Reinforced Concrete Bridge Girders

This study examines the effects of one-dimensional fiber-reinforced polymer (FRP) composite rehabilitation systems on the flexural fatigue performance of reinforced concrete bridge girders. Eight 508?mm deep and 5.6?m long reinforced concrete T-beams, with and without bonded FRP reinforcement on their tensile surfaces, were tested with a concentrated load at midspan under constant amplitude cyclic loading. The objective of this investigation is to establish the effect that these repair systems have on the fatigue behavior and remaining life of the girders. Results indicate that the fatigue behavior of such retrofit beams is controlled by the fatigue behavior of the reinforcing steel. The fatigue life of a reinforced concrete beam can be increased by the application of an FRP retrofit, which relieves some of the stress carried by the steel. The observed increase in fatigue life, however, is limited by the quality of the bond between the carbon FRP and concrete substrate. Debonding, initiating at midspan and progressing to a support, is common and is driven partially by the crack distribution and shear deformations of the beam.     

Effect of Transverse Reinforcement on the Flexural Behavior of Continuous Concrete Beams Reinforced with FRP

Continuous concrete beams are structural elements commonly used in structures that might be exposed to extreme weather conditions and the application of deicing salts, such as bridge overpasses and parking garages. In such structures, reinforcing continuous concrete beams with the noncorrodible fiber-reinforced polymer (FRP) bars is beneficial to avoid steel corrosion. However, the linear-elastic behavior of FRP materials makes the ability of continuous beams to redistribute loads and moments questionable. A total of seven full-scale continuous concrete beams were tested to failure. Six beams were reinforced with glass fiber-reinforced polymer (GFRP) longitudinal bars, whereas one was reinforced with steel as control. The specimens have rectangular cross section of 200×300??mm and are continuous over two spans of 2,800?mm each. Both steel and GFRP stirrups were used as transverse reinforcement. The material, spacing, and amount of transverse reinforcement were the primary investigated parameters in this study. In addition, the experimental results were compared with the code equations to calculate the ultimate capacity. The experimental results showed that moment redistribution in FRP-reinforced continuous concrete beams is possible and is improved by increasing the amount of transverse reinforcement. Also, beams reinforced with GFRP stirrups illustrated similar performance compared with their steel-reinforced counterparts.     

Flexural Performance of Concrete Beams Reinforced with FRP Grids

This paper evaluates the flexural performance of simply supported concrete beams subjected to four-point monotonic loading and reinforced with a 2D fiber-reinforced plastic (FRP) grid. The main parameter of the study is the amount of longitudinal FRP reinforcement. With respect to a balanced strain condition, three underreinforced and two overreinforced FRP designs were tested with three identical beams per design. Laboratory recorded load-deflection, failure mode, cracking behavior, and reinforcement strain data are compared with theoretical predictions calculated according to traditional steel-reinforced concrete procedures. The study concludes that, with respect to ACI 318-95, flexural capacity is accurately predicted, but shear strength is not. Deflection compatibility between test results and ACI predictions employing the Branson effective moment of inertia was dependent on the percentage of longitudinal reinforcement. In general, observed flexural stiffness was less than that predicted by Branson's equation. A moment-curvature deflection procedure employing a bilinear concrete model compared very well with measured deflections. Finally, the grid configuration provides an effective force transfer mechanism. Cracking occurred at transverse bar locations only, and FRP tensile rupture was achieved with no observed deterioration in force transfer mechanics.     

Fatigue Flexural Behavior of Corroded Reinforced Concrete Beams Repaired with CFRP Sheets

This study investigated the flexural behavior of corroded steel reinforced concrete beams repaired with carbon-fiber-reinforced polymer (CFRP) sheets under repeated loading. Thirty beams (152×254×2,000?mm) were constructed and tested. Fatigue flexural failure occurred in 29 of these beams. The study showed that pitting of the steel reinforcement due to corrosion occurred only after about a 7% actual mass loss which coincided with a decrease in the fatigue performance of the beam. The controlling factor for the fatigue strength of the beams is the fatigue strength of the steel bars. Repairing with CFRP sheets increased the fatigue capacity of the beams with corroded steel reinforcement beyond that of the control unrepaired beams with uncorroded steel reinforcement. Beams repaired with CFRP at a medium corrosion level and then further corroded to a high corrosion level before testing had a comparable fatigue performance to those that were repaired and tested after corroding directly to a high corrosion level.     

Monitoring of Steel Railway Floor Beams Prestressed by Steel Plates

Steel cables and tendons are commonly used in reinforcing steel beams as well as in concrete beams. However, the structural detail of cable anchors in steel beams tends to be complicated, and the effect on reducing live load stresses is not significant because of the relatively small stiffness of cables and tendons. On the contrary, by using high strength steel plates instead of cables and tendons, structural detail of the anchor area becomes simpler, and live load stresses as well as dead load stresses can be reduced in steel beams because of the relatively large stiffness of steel plates. In this study, the steel plate prestressing method is applied to beam specimens and intermediate floor beams of a steel railway through girder bridge. The behavior of the reinforcing steel plates and reinforced steel beams is monitored during prestressing and live loading, in order to assess the effects of prestressing and reinforcement. The study confirmed that these effects are beneficial to the performance of steel railway floor beams.     

纵筋锈蚀无腹筋混凝土梁抗剪性能细观数值研究

以钢筋混凝土梁为研究对象,考虑钢筋非均匀锈蚀膨胀效应,建立三维钢筋混凝土梁剪切破坏分析的数值分析模型。通过多阶段分析方法(钢筋锈蚀阶段,构件性能退化阶段)探索锈蚀对结构力学行为的影响。钢筋的非均匀锈蚀膨胀以施加非均匀径向位移的方式模拟,获得保护层的破坏状态,并以此“最终状态”作为之后混凝土梁静载试验的“初始条件”输入,进而模拟构件的力学行为。在验证了多阶段数值模型合理性的基础上,分析了纵筋锈蚀、剪跨比对无腹筋混凝土梁抗剪性能的影响规律。结果表明,纵筋锈蚀使混凝土梁产生明显的纵向裂缝。纵筋锈蚀率增大,保护层开裂区域增加,梁的抗剪承载力下降严重。另外,剪跨比对梁的抗剪承载力产生影响,剪跨比对未锈蚀梁的影响明显大于对锈蚀梁的影响程度。最后,基于模拟结果对相关设计规范中的抗剪承载力计算公式进行了讨论,发展建立了考虑锈蚀影响的无腹筋混凝土梁抗剪承载力计算方法。      

Flexural Behavior of Hybrid FRP-Concrete-Steel Double-Skin Tubular Members

This paper presents the results of an experimental study on the flexural behavior of a new type of hybrid FRP-concrete-steel member as well as results from a corresponding theoretical model based on the plane section assumption and the fiber element approach. This new type of hybrid member is in the form of a double-skin tube, composed of a steel inner tube and an FRP outer tube with a concrete infill between the two tubes, and may be employed as columns or beams. The parameters examined in this study include the section configuration, the concrete strength, and the thicknesses of the steel tube and the FRP tube, respectively. The results presented in this paper show that these hybrid beams have a very ductile response because the compressive concrete is confined by the FRP tube and the steel tube provides ductile longitudinal reinforcement. The beams' flexural response, including the flexural stiffness, ultimate load, and cracking, can be substantially improved by shifting the inner steel tube toward the tension zone or by providing FRP bars as additional longitudinal reinforcement. The predictions from the theoretical model are in reasonably close agreement with the test results. Differences between the test and predicted results arise from factors not considered in the theoretical model, including the existence of a strain gradient in the confined concrete, concentrations of cracks and the slips between the concrete and the two tubes; these are issues to be accounted for in the development of a more accurate model in the future.     

Ductility and Cracking Behavior of Prestressed Concrete Beams Strengthened with Prestressed CFRP Sheets

This paper investigates the flexure of prestressed concrete beams strengthened with prestressed carbon fiber-reinforced polymer (CFRP) sheets, focusing on ductility and cracking behavior. Structural ductility of a beam strengthened with CFRP sheets is critical, considering the abrupt and brittle failure of CFRP sheets themselves. Cracking may also affect serviceability of a strengthened beam, and may be especially important for durability. Midscale prestressed concrete beams (L = 3.6?m) are constructed and a significant loss of prestress is simulated by reducing the reinforcement ratio to observe the strengthening effects. A nonlinear iterative analytical model, including tension of concrete, is developed and a nonlinear finite-element analysis is conducted to predict the flexural behavior of tested beams. The prestressed CFRP sheets result in less localized damage in the strengthened beam and the level of the prestress in the sheets significantly contributes to the ductility and cracking behavior of the strengthened beams. Consequently, the recommended level of prestress to the CFRP sheets is 20% of the ultimate design strain with adequate anchorages.     

Response of RC T-Beams Strengthened for Flexure with Staggered CFRP Plates

The results of an analytical and experimental study on the behavior of reinforced concrete T-beams retrofitted with carbon-fiber-reinforced polymer (CFRP) plates are discussed in this paper. CFRP plates were bonded to the underside of the beams with the main objective of increasing the service life load capacity. A test series comprising a prototype beam and six 5-m-long simply supported beams were tested under repeated cyclic and monotonic load conditions to failure. Particular emphasis was given to the development of the CFRP plates and to the behavior of the service and ultimate load ranges. This paper examines variables that have not previously been considered such as the use of staggered plates and the use of plates on beam with curtailed longitudinal steel reinforcement. The effect of diagonal tension cracking is also considered in this study by adapting a simple version of the modified compression field theory into the discrete element method. An important conclusion in this paper is that staggered CFRP plates can be used in lieu of full-length plates when considering flexural strengthening of beams.     

Improved Longitudinal Joint Details in Decked Bulb Tees for Accelerated Bridge Construction: Fatigue Evaluation

This companion paper focuses on an investigation of improved continuous longitudinal joint details for decked precast prestressed concrete girder bridge systems. Precast concrete girders with an integral deck, which are cast and prestressed with the girder, provide benefits of rapid construction along with improved structural performance and durability. Despite these advantages, the use of this type of construction has been limited to isolated regions of the United States. One of the issues limiting more widespread use is the perceived problem with durability of longitudinal joints used to connect adjacent girders. Four full-scale slabs connected by No. 16 (#5) headed reinforcement detail using a 152 mm (6 in.) lap length were fabricated and tested. An analytical parametric study was conducted to provide a database of maximum forces in the longitudinal joint. These maximum forces are then used to determine the loading demand necessary in the slab testing due to the service live load. Static and fatigue tests under four-point pure-flexural loading, as well as three-point flexural-shear loading, were conducted. Test results were evaluated based on flexural capacity, curvature behavior, cracking, deflection, and steel strain. Based on these test results, the improved longitudinal joint detail is a viable connection system that transfers the forces between the adjacent decked bulb tee girders.     

Shear Strengthening of Reinforced Concrete Deep Beams Using Carbon Fiber Reinforced Polymer Laminates

For reinforced concrete beams with the same shear and flexural reinforcements, shear failure is most likely to occur in deep beams rather than in regular beams. Thus, retrofitting of deep beams with shear deficiencies is of great importance. Externally bonded reinforcement such as carbon fiber reinforced polymer (CFRP) provides an excellent solution in these situations. In order to investigate the shear behavior of deep beams with externally bonded CFRP shear reinforcement, 16 deep beams without steel shear reinforcement were cast at the concrete laboratory of New Jersey Institute of Technology. After the beams were kept in the curing room for 28 days, carbon fiber strips and fabrics were applied outside of the beams at various orientations with respect to the axis of the beam. All beams were tested on a 979?kN (220?kip) MTS testing machine. Results of test demonstrate the feasibility of using externally applied, epoxy-bonded CFRP system to restore or increase the shear capacity of deep beams. The CFRP system can significantly increase the serviceability, ductility, and ultimate shear strength of a concrete beam, thus restoring deep beam shear strength using CFRP is a highly effective technique. An analysis and design method for shear strengthening of deep beams using externally bonded CFRP has also been proposed as well.     

Strength and Ductility of Concrete Beams Reinforced with Carbon Fiber-Reinforced Polymer Plates and Steel

Seven concrete beams reinforced internally with varying amounts of steel and externally with precured carbon fiber-reinforced polymer (FRP) plates applied after the concrete had cracked under service loads were tested under four-point bending. Strains measured along the beam depth allowed computation of the beam curvature in the constant moment region. Results show that FRP is very effective for flexural strengthening. As the amount of steel increases, the additional strength provided by the carbon FRP plates decreases. Compared to a beam reinforced heavily with steel only, beams reinforced with both steel and carbon have adequate deformation capacity, in spite of their brittle mode of failure. Clamping or wrapping of the ends of the precured FRP plate enhances the capacity of adhesively bonded FRP anchorage. Design equations for anchorage, allowable stress, ductility, and amount of reinforcement are discussed.     

Flexural Response of Reinforced Concrete Beams Strengthened with End-Anchored Partially Bonded Carbon Fiber-Reinforced Polymer Strips

This paper presents the results of experimental and analytical studies carried out to investigate the flexural behavior of reinforced concrete beams strengthened with end-anchored partially bonded carbon fiber-reinforced polymer (CFRP) strips. A total of six beams, each 2400 mm long, 150 mm wide, and 250 mm deep with a tension steel reinforcement ratio of 1.18%, were tested. One beam was left unstrengthened as the control, another beam was strengthened with a fully bonded CFRP strip, and the remaining four beams were strengthened with partially bonded CFRP strips placed on the tension face of the beam and fixed at both ends using a mechanical anchor. The influence of varying the CFRP unbonded length (250 mm, 750 mm, 2×500 mm, and 1,250 mm) on the beam flexural response was studied. The experimental results revealed that end-anchored partially bonded CFRP strips significantly enhanced the ultimate capacity of the control beam and performed better than the fully bonded strip with no end-anchorage. This observation stresses the importance of end-anchorage in such strengthening schemes, especially considering that the end-anchored partially bonded CFRP strengthened beams showed similar flexural behavior trends. Finally, an inelastic section analysis procedure that takes into consideration the incompatibility of strains was developed to verify the obtained test results. The analysis produced good predictions of the experimental results in terms of the moment-curvature response and showed the effect of CFRP unbonded length on the strain of the internal tension steel.