Forensic Investigation of Ultra-Thin Whitetopping Failures in Taiwan

This paper addresses the causes of the premature failures observed on newly constructed ultra-thin whitetopping (UTW) sections. The key factors contributing to premature failure were high pouring temperature and an insufficient underlying asphalt layer. Severe cracking and deep rutting were observed on sections placed during the daytime when the weather was hot and dry. Pouring temperature was even more critical when river gravel aggregate was used because it has a high thermal coefficient of expansion. Also, a low water-cement ratio magnified the effect of thermal cracking at high pouring temperature. On the basis of field results, it was found that the use of high-strength concrete should be discouraged when the pour temperature is high, since high shrinkage and premature cracking can result. It was concluded that the deep rutting was caused by the pumping of fines from the underlying base layer, in locations where there was no erosion-resistant asphalt layer. Sections poured at temperatures below 30°C with 100?mm of underlying asphalt performed well, and those two criteria are recommended for future UTW application.     

Structural Evaluation of Cement Concrete Roads in Mumbai City

Plain jointed concrete pavements laid in Mumbai City (India) during the early 1990s were structurally evaluated using a falling weight deflectometer (FWD) and testing of concrete cores extracted from the pavement slabs. The ultrasonic pulse velocity (UPV) of the concrete in the cores was determined first and then the cores were crushed under compression. The pavement deflections were found to be within the limits as suggested in the Indian codes and the international literature. The joint conditions were also found to be satisfactory. The design strength of the concrete was back-calculated from the compressive strength of the cores and was found to conform to the design specifications. However, the construction quality was found wanting as the thickness of pavement slabs at a few locations was lower than that specified and it has resulted in cracking of the slabs. The dynamic modulus of elasticity of concrete as determined by the FWD was found to correspond well with that computed from the UPV of cores and from the compressive strength of concrete. A method is suggested to estimate the structural parameters of uncracked pavement slabs from the dynamic modulus of elasticity obtained through the indirect method of UPV testing which is less expensive compared to evaluation by the FWD.     

Finite Element Analysis of Concrete Pavements Over Culverts

Accelerated distress of Portland cement concrete pavements (PCCP) over structures such as culverts, pipes, and tunnels beneath roadways is a common occurrence. In this article, finite element analysis is employed to analyze the response of concrete pavements over such structures. The factors that influence the overlying pavement slabs include: (1) cover depth, (2) pavement slab thickness and length, (3) cement concrete elastic modulus, (4) foundation modulus, and (5) backfill soil modulus. The tensile stresses at the bottom and top of the slab induced by wheel loads are predicted. In the traditional pavement design only the tensile stress at the bottom of the slab is considered to be significant. However, this study shows that the tensile stress at the top surface of pavement slabs over culverts may also cause the concrete pavements to fail. A laboratory model was employed to study the mechanical characteristics of Portland cement concrete pavement slabs over culverts and to verify the theoretical analysis.     

Effect of Design and Site Factors on the Long-Term Performance of Flexible Pavements

Results are presented from a study to evaluate the relative influence of design and site factors on the performance of in-service flexible pavements. The data are from the SPS-1 experiment of the Long-Term Pavement Performance program. This experiment was designed to investigate the effects of HMA surface layer thickness, base type, base thickness, and drainage on the performance of new flexible pavements constructed in different site conditions (subgrade type and climate). Base type was found to be the most critical design factor affecting fatigue cracking, roughness (IRI), and longitudinal cracking (wheel path). The best performance was shown by pavement sections with asphalt treated bases (ATB). This effect should be interpreted in light of the fact that an ATB effectively means a thicker HMA layer. Drainage and base type, when combined, also play an important role in improving performance, especially in terms of fatigue and longitudinal cracking. Base thickness has only secondary effects on performance, mainly in the case of roughness and rutting. In addition, climatic conditions were found to have a significant effect on flexible pavement performance. Wheel path longitudinal cracking and transverse cracking seem to be associated with a wet-freeze environment, while nonwheel path longitudinal cracking seems to be dominant in a freeze climate. In general, pavements built on fine-grained soils have shown the worst performance, especially in terms of roughness. Although most of the findings from this study support the existing understanding of pavement performance, they also provide an overview of the interactions between design and site factors and new insights for achieving better long-term pavement performance.     

Field Trial for Asphalt Pavements Reinforced with Geosynthetics and Behavior of Glass-Fiber Grids

This paper presents details of a large field trial and some observations conducted to evaluate the practical efficiencies of geosynthetically reinforced asphalt pavements in Shanxi Province, China. Three glass-fiber grids (LB2000 II, TGG-8080, GGA 2021), one plastic grid (Tensar AR1), two geotextiles (nonwoven needle-punched and nonwoven heat-bonded), and one geocomposite (Tensar AR-G) application were selected for evaluation. These geosynthetics were installed in the interface between new asphalt pavement layers (APL) and new cement-stabilized gravel–sand base courses coated by emulsified asphalt or within new APL in the reconstruction of asphalt pavement sections (Program I), or in the interface between old APL and new overlay layers in the asphalt overlay pavement sections (Program II). In each program, reinforced sections with different geosynthetics were compared with each other and with nonreinforced sections to determine relative performance. Inspections after construction showed that the integrated damage ratio and deflection in the pavement sections reinforced with glass–fiber grids were less than other pavement sections. Furthermore, after about 4?years of service, glass-fiber grids were dug out and no breaking and node movement were discovered. Nevertheless, observations indicated that geosynthetics may not be effective, if bearing capacity of the base course/subgrade is inadequate, or if the overlay thickness is too thin, or if preconstruction repair of distressed old pavement is incomplete.     

Shanghai’s Experience on Utilizing the Rubblization for Jointed Concrete Pavement Rehabilitation

As agencies continue looking for cost-effective methods to rehabilitate deteriorated jointed concrete pavement (JCP), rubblization using a resonant breaker has been experimented by the Shanghai Municipal Roadway Authority (SMRA). It was demonstrated that rubblization using a resonant breaker offers a viable option for the SMRA because the rubblized pavement sections have been performing very well with no visible distress. Based on field observation for a typical hot mix asphalt concrete (HMAC) overlay on a nonrubblized JCP, it was found the treatment normally would have reflective cracking for the same overlay thickness in the first three years. Besides the cost advantage over the reconstruction, a resonant breaker also had yielded the minimum disturbance during the rubblization. It was observed that it was very effective to use water during compaction on a rubblized JCP surface to improve compaction efficiency and to control dust. Furthermore, there is no need to apply a prime coat before the HMAC overlay, as there was no detrimental effect that could be identified. The average rubblized JCP moduli were found to be 1,323?to?1,375?MPa, which are within the range reported in the literature. It was believed that there were high possibilities to increase rubblized JCP moduli without sacrificing the performance by increasing the particle size, because a reduction of 200?mm of HMAC was observed when rubblized JCP increased from 345?to?3,445?MPa at a subgrade modulus of 138?MPa and traffic of 30 million ESAL. However, further research is needed to optimize the rubblized JCP moduli in an attempt to reduce overlay thickness without creating reflective cracking.     

Construction Management of a Small-Scale Accelerated Pavement Testing Facility

Research in accelerated pavement testing (APT) facilities has traditionally focused on the pavement performance such as rutting and fatigue cracking, but documentation on construction management and information of the actual pavement construction quality is limited. There are typically four critical factors that need to be considered to achieve the best possible outcome in construction: cost, schedule, construction process, and quality control, and management. With the objective of developing guidelines for planning and executing construction of a small-scale APT facility, this paper presents a case study documenting and evaluating the construction process and construction management efforts of two sensor-instrumented hot mix asphalt pavement test sections built in a small-scale APT facility. The focus of the experiment was to study bottom-up fatigue cracking of the flexible pavement structure. The presented information and lessons learned serve as a template and guide for agencies pursuing this type of research and pavement construction.     

Use of an Infrared Joint Heater to Improve Longitudinal Joint Performance in Hot Mix Asphalt Pavements

Longitudinal joint cracking is one of the most prevalent forms of distress in asphalt concrete pavements. The joint area does not achieve the same density as the mat due to an unconfined edge on the initial pass and a cold joint during the second pass. The lower density allows water to penetrate and the material cracks, usually within one?year of construction. There are many techniques for constructing longitudinal joints, one being to preheat the joint prior to paving the second lane. This paper describes a field study conducted in New Hampshire using an infrared joint heater. Thermocouples were embedded in the pavement to determine the extent of heat penetration from the infrared heaters. Cores were taken along the joint and in the travel lanes for both the control and test sections. Density and strength measurements were taken on the cores. Permeability measurements along the control and test joints were performed. A cracking survey performed one?year after construction showed that the section of pavement where the infrared heater was used had significantly less cracking than the control section.     

Field Investigations of Cracking on Concrete Pavements

This paper presents the results of several investigations to identify the underlying causes of longitudinal cracking problems in Portland cement concrete (PCC) pavement. Longitudinal cracking is not intended and detrimental to the long-term performance of PCC pavement. Longitudinal cracking problems in five projects were thoroughly investigated and the findings indicate that longitudinal cracking was caused by: (1) late or shallow saw cutting of longitudinal joints; (2) inadequate base support under the concrete slab; and (3) the use of high coefficient of thermal expansion (CTE) aggregates. When the longitudinal cracks were caused by late or shallow saw cutting of longitudinal joints, cracks developed at a very early stage. However, when there was adequate base support, the longitudinal cracks remained relatively tight even after decades of truck trafficking. Another cause of longitudinal cracking was inadequate base support, and cracking due to this mechanism normally progressed to rather wide cracks. Some cracks were as wide as 57?mm. Evaluations of base support by dynamic cone penetrometer in areas where longitudinal cracks were observed indicate quite weak subbase in both full-depth repaired areas and surrounding areas. This implies that the current requirements for the subbase preparation for the full-depth repair are not adequate. Another cause of longitudinal cracking was due to the use of high CTE aggregate in concrete. Large volume changes in concrete when coarse aggregate with high CTE is used could cause excessive stresses in concrete and result in longitudinal cracking. To prevent longitudinal cracking, attention should be exercised to the selection of concrete materials (concrete with low CTE) and the quality of the construction (timely and sufficient saw cutting and proper selection and compaction of subbase material).     

窨井周边沥青混凝土路面病害分析与整治

分析了城市道路中窨井周围沥青混凝土路面产生凹陷、麻面、开裂、脱落、龟裂等病害的原因，并结合自己的工作实际从施工队伍的管理，窨井的砌筑，路面的施工等三个方面阐述了消除上述病害的整治措施。     

Factors Affecting Initial Roughness of Concrete Pavement

Past studies have shown that initial pavement roughness greatly affects future pavement roughness and roughness progression rate. Initial pavement roughness is also an important input to the roughness prediction model in mechanistic-empirical design guide. This study analyzed the design and construction factors affecting initial pavement roughness. Initial international roughness index of 90 concrete pavements constructed in Wisconsin from 2000 to 2004 were analyzed using multiple regression method. The factors considered in this study included concrete pavement slab thickness, project location, dowel bar placement, joint spacing, base type, and pavement length. The factors affecting initial pavement roughness were identified.     

Comparison of Pulse Velocity and Impact-Echo Findings to Properties of Thin Disks from a Fire Damaged Slab

The engineering assessment of fire damage to a concrete slab provided the opportunity to compare the results of in situ, nondestructive evaluation (NDE) techniques and laboratory testing of specimens taken from cores extracted from the fire damaged slab. This paper discusses and compares results of in situ pulse velocity and impact-echo testing with dynamic elastic modulus and air permeability index test results of 25?mm (1?in.) thick disks sawed from concrete cores removed from selected areas of the damaged slab. Both the NDE techniques and the laboratory testing of thin disks identified the presence of damage as a result of the fire. Analysis of the relatively thin concrete specimens permitted assessment of the presence and degree of damage in thin layers, and provided important and useful data on concrete properties for engineering assessment which was not available from NDE alone. Compressive strength results were consistent with the results of other tests but largely inconclusive by themselves. Impact-echo testing was able to identify the presence of a severely deteriorated concrete layer but could not identify the extent or depth of damage or clearly identify less damaged areas. A distressed layer of concrete was found by subsequent laboratory testing to be limited to a near-surface zone in some areas as suggested by the pulse velocity evaluation, but pulse velocity based analysis resulted in an overestimate of the depth of the damage. The findings highlighted a shortcoming of using conventional strength testing alone on investigations involving relatively thin layers of damage and pointed out several key limitations in the use and interpretation of nondestructive evaluation and associated analysis in a field assessment project.     

Methodology for Determining Laboratory and In Situ Hydraulic Conductivity of Asphalt Permeable Friction Course

The permeable friction course (PFC) is a layer of porous asphalt pavement overlain on conventional impervious hot-mix asphalt or portland cement concrete. The drainage properties of PFC are typically considered to be governed primarily by two hydraulic properties: hydraulic conductivity and porosity. Both of these hydraulic properties change over the life cycle of the PFC layer due to clogging of the pore space by sediment. Therefore, determination of the hydraulic conductivity and porosity of PFC can be problematic. Laboratory and particularly field tests are necessary for accurately determining the hydraulic conductivity of the PFC layer. Taking multiple measurements over the life of the pavement shows how these hydraulic characteristics change with time and the varying roadway conditions at which they are evaluated. Constant head laboratory testing has shown that PFC experiences a nonlinear flow relationship as described by the Forchheimer equation. In addition to the laboratory analysis of the hydraulic characteristics, a falling head field test is recommended to determine the in situ hydraulic conductivity. This incorporates the modeling techniques used in the laboratory testing and applies them to the falling head conditions used in the field. The result is a nondestructive test procedure for determining the in situ hydraulic conductivity which is necessary for estimating the extent to which the benefits associated with the drainage characteristics of the PFC layer will persist.     

Estimating Work Zone Road User Cost for Alternative Contracting Methods in Highway Construction Projects

Highway construction often causes an additional road user cost (RUC) to motorists due to traffic flow interruption and congestion in work zones. Consequently, facility owners, such as the Florida Department of Transportation (FDOT), are often interested in using alternative contracting methods such as A+B contracting to expedite construction. Although many of these contracting methods rely on the RUC to determine incentives or disincentives, no standard method for RUC calculation is available to FDOT district engineers. In addition, existing methods are neither practical nor user-friendly for determining incentives or disincentives. This study intends to develop a RUC calculation procedure for the FDOT that focuses on using data that are easily accessible to FDOT district engineers, such as drawings and maintenance of traffic plans. The procedure is developed based on traffic analysis methods published in the Highway Capacity Manual, previous studies on user benefit analysis and work zones, and empirical data specific to Florida. Case studies are used to illustrate the procedure and to compare it with two other existing models, the Arizona model and the queue and user cost evaluation of work zone model, through correlation analysis, comparison of calculation assumptions, and data input analysis. This study shows that the suggested procedure produces consistent RUC estimates.     

Accuracy of Ground-Penetrating Radar for Concrete Pavement Thickness Measurement

Core extraction is the most common method for measuring concrete layer thickness in pavement construction. Although this method provides a very accurate thickness measurement, it is destructive, time-consuming, and does not provide adequate representation of the concrete layer thickness variability. Ground-penetrating radar (GPR) is a nondestructive evaluation technique that has been successfully used in several transportation applications, such as subsurface exploration and condition assessment. The main objective of this research is to investigate the accuracy and cost-effectiveness of using GPR in thickness measurement of concrete pavement for quality assurance purposes. A high-resolution 1.6-MHz ground-coupled antenna was used to perform grid scans and measure concrete thickness for several laboratory and field experiments. Results indicated that the use of metal objects underneath the concrete layer to improve bottom surface reflectivity was necessary for a reliable thickness measurement. Also, the use of calibration cores to determine the actual dielectric properties of the concrete was essential for accurate thickness calculation. An average accuracy of 98.5% was achieved when steel plates were used underneath the concrete layer and two cores were extracted for calibration. The effect of concrete age on GPR thickness measurement accuracy was also investigated.     

Effective Slab Width Definition for Negative Moment Regions of Composite Bridges

Currently, the AASHTO-LRFD design code specifies the same effective slab width design criteria for both positive moment sections and negative moment sections. The only difference in computing effective slab width between the positive and negative moment regions is the value of effective span length (Le), the definition of which is problematic. The effective slab width concept for the positive moment regions has been investigated by many researchers. However, the classical effective slab width definition does not take into account both the strain variation through the slab thickness and the mechanism that redistributes load from concrete to steel reinforcement after cracking. In this paper, a more robust effective slab width definition for the negative moment section is introduced to account for these factors. The proposed definition is developed for negative moment regions and explored by using the finite-element method (FEM). The finite-element modeling scheme is briefly discussed, and the model is successfully verified with experimental results. Numerical results show the simplicity, accuracy, and robustness of the proposed definition in extracting effective slab width values from FEM results. Numerical results also indicate that the effective slab width criteria in the current AASHTO-LRFD Specifications is typically conservative for larger girder spacings. Detailed calculations of effective slab width for the negative moment regions using the proposed definition are summarized at the end of this paper.     

Evaluation of Full-Depth Asphalt Pavement Construction Using X-Ray Computed Tomography and Ground Penetrating Radar

In the past few years, a number of full-depth or perpetual pavements have been designed and constructed in the State of Texas. A study was conducted to examine the quality of the compaction of the thick asphalt layers within these pavements using advanced forensic tools such as X-ray computed tomography (X-ray CT) and ground penetrating radar (GPR). The GPR is a nondestructive tool for evaluating the uniformity of density in pavements at highway speed. X-ray CT is a laboratory tool that is used to conduct detailed analysis of air void distribution and uniformity in asphalt pavement cores. This paper presents the results of analyzing one of the perpetual pavements constructed in State Highway 114 (SH-114). In this project, two different structural asphalt pavement sections were placed, one included a 1?in. (25.4 mm) stone filled (SF) Superpave mix and the other included a traditional dense graded Type B material. The dense graded Type B material was found to be uniformly compacted. However, major compaction problems were identified with the coarse SF Superpave mix. The poor compaction and associated high percent air vsoids were found to permit moisture infiltration, which could potentially lead to rapid pavement deterioration. The analysis showed very good agreement between the GPR and X-ray CT results and demonstrated the efficiency of using GPR and X-ray CT in the evaluation of asphalt pavement compaction.     

Longitudinal Cracking Distress on Continuously Reinforced Concrete Pavements in Illinois

The Illinois Department of Transportation (IDOT) initiated a failure investigation to determine the distress mechanisms causing premature longitudinal cracking on continuously reinforced concrete pavements (CRCP) on several Illinois interstates. The longitudinal cracking approximately followed the embedded reinforcement steel and occurred in both the driving and passing lanes. In this paper, the results from field visual surveys, coring, and petrographic analyses are reported along with a review of archival construction and material records of the distressed CRCP sections. A laboratory forensic study was also performed on several field extracted slabs. The results of the field and laboratory investigation show the cracking was not initiated by steel corrosion, deleterious reactions in the concrete materials, or an inadequate structural design. Rather, the cracking is related to settlement of the steel bars in the concrete. Settlement cracking is conventionally thought to occur only in concrete slabs and decks with plastic (high slump) concrete and small values of bar cover depth, while the studied CRCP sections have large values of cover depth and were cast with stiff (low slump) concrete. The settlement was likely caused by the relative settlement of heavy steel bars (22?mm diameter) within the lower density concrete during the original CRCP construction. The technique of placing the steel bars in the fresh concrete (called tube-feeding) further contributed to the development of this distress, and this practice is no longer employed by IDOT.