Factors Affecting Initial Roughness of Concrete Pavement

Past studies have shown that initial pavement roughness greatly affects future pavement roughness and roughness progression rate. Initial pavement roughness is also an important input to the roughness prediction model in mechanistic-empirical design guide. This study analyzed the design and construction factors affecting initial pavement roughness. Initial international roughness index of 90 concrete pavements constructed in Wisconsin from 2000 to 2004 were analyzed using multiple regression method. The factors considered in this study included concrete pavement slab thickness, project location, dowel bar placement, joint spacing, base type, and pavement length. The factors affecting initial pavement roughness were identified.     

Structural Design of Flexible Pavements Using Steel Netting as Base Reinforcement

This article deals with the structural design of flexible pavements reinforced by steel nettings. The purpose is to estimate the gain in base material obtained by using such systems. Most of the current pavement design methods are modeling the reinforcing system as a continuous layer. This approach is leading to cost‐ineffective solutions. To overcome these present limitations, a three‐dimensional (3D) finite element modeling (FEM) approach is suggested. The application of 3D‐FEM allows simulation of the real shape of steel reinforcing nettings. To cover as many practical cases as possible, various pavements are considered, defined by various base thicknesses and soil bearing capacities. Structures with and without base reinforcement system are compared in terms of asphalt fatigue, rutting, and deflection performance. These comparisons make it possible to draw several design charts for various asphalt thicknesses and soil bearing capacities. Such design charts will avoid time‐consuming computations with 3D‐FEM applications and provide project engineers with more cost‐effective solutions.     

Thermal Cracking of Viscoelastic Asphalt-Concrete Pavement

This paper studies the thermal cracking of asphalt-concrete pavements using a semianalytical model that accounts for the multiscale nature of the thermal cracking phenomenon, the viscoelasticity of asphalt-concrete, and the frictional constraint on the pavement interface. This paper extends previous work to include the effects of asphalt-concrete viscoelasticity and to include a study of the effects of the major parameters. Numerical simulations lead to almost uniformly spaced thermal cracks, similar to field observations of real flexible pavement structures. A parameter study shows that material homogeneity, asphalt-concrete ductility, frictional constraint on the interface, and rate of cooling significantly influence the thermal cracking of asphalt-concrete pavements.     

Construction Management of a Small-Scale Accelerated Pavement Testing Facility

Research in accelerated pavement testing (APT) facilities has traditionally focused on the pavement performance such as rutting and fatigue cracking, but documentation on construction management and information of the actual pavement construction quality is limited. There are typically four critical factors that need to be considered to achieve the best possible outcome in construction: cost, schedule, construction process, and quality control, and management. With the objective of developing guidelines for planning and executing construction of a small-scale APT facility, this paper presents a case study documenting and evaluating the construction process and construction management efforts of two sensor-instrumented hot mix asphalt pavement test sections built in a small-scale APT facility. The focus of the experiment was to study bottom-up fatigue cracking of the flexible pavement structure. The presented information and lessons learned serve as a template and guide for agencies pursuing this type of research and pavement construction.     

3D Finite Element Study on Load Transfer at Doweled Joints in Flat and Curled Rigid Pavements

This study examines load transfer across doweled joints in rigid pavements using 3D finite element analysis. A recently developed dowel modeling strategy is employed that allows the efficient and rigorous consideration of dowel/slab interaction. Parametric studies on the response of a typical, dowel‐retrofitted pavement system subjected to axle loads and varying degrees of slab curling are conducted. To examine the effect of slab support on pavement response, the studies consider two different foundation types: layered elastic with an asphalt‐treated base and a dense liquid foundation. The results of the studies are discussed with emphasis on the effect of slab curling and foundation type on joint load transfer and the potential for joint distress. While there are significant differences in response for the ATB‐supported slabs and the slabs founded on a dense liquid, slab curling does generally increase dowel shears and dowel/slab bearing stresses. However, further examination of the parametric study results that accounts for compressive fatigue of the concrete at the dowel/slab interface indicates that slab curling may not significantly increase the potential for damage to the slab concrete surrounding the dowels.     

Use of the Long-Term Pavement Performance Database in the Pavement Engineering Curriculum

In this paper the writers demonstrate the inclusion of the Long-Term Pavement Performance (LTPP-DATAPAVE 3.0) data within the pavement engineering curriculum at Michigan State University (MSU). The paper presents two examples, one from an undergraduate course on pavement rehabilitation and one from a graduate course on pavement analysis and design. These examples illustrate the use of LTPP data in computing responses, predicting traffic, developing rehabilitation strategies, and predicting performance of both rigid and flexible pavements.     

Performance of Transverse Cracking in Jointed Concrete Pavements

Environmental effects and repetitive traffic applications can lead to the development of transverse cracks in jointed concrete pavements. Maintaining adequate aggregate interlock load transfer across these cracks is essential to preserving the functional and structural integrity of these pavements. The objectives of this study were to determine the design parameters that significantly affect transverse cracking and to demonstrate methods available for evaluating cracked pavements. Field data collected from in-service jointed concrete pavements located throughout southern Michigan were used to accomplish these objectives. Joint spacing, coarse aggregate type, shoulder type, and pavement temperature were found to have significant effects on transverse crack development and∕or performance. The surface texture of crack faces was assessed using a promising new test method called volumetric surface texture testing. Volumetric surface texture results provided an indication of the aggregate interlock potential of pavements containing various aggregate types. Three performance parameters capable of mechanistically characterizing crack performance were discussed. A relatively simple procedure was described for determining these parameters and evaluating crack conditions. Field data were also used to demonstrate and validate a voids' analysis procedure. This procedure estimates the potential for loss of support near cracks and joints, thus allowing for proper rehabilitation actions to be taken prior to the manifestation of additional distresses.     

Field Investigations of Cracking on Concrete Pavements

This paper presents the results of several investigations to identify the underlying causes of longitudinal cracking problems in Portland cement concrete (PCC) pavement. Longitudinal cracking is not intended and detrimental to the long-term performance of PCC pavement. Longitudinal cracking problems in five projects were thoroughly investigated and the findings indicate that longitudinal cracking was caused by: (1) late or shallow saw cutting of longitudinal joints; (2) inadequate base support under the concrete slab; and (3) the use of high coefficient of thermal expansion (CTE) aggregates. When the longitudinal cracks were caused by late or shallow saw cutting of longitudinal joints, cracks developed at a very early stage. However, when there was adequate base support, the longitudinal cracks remained relatively tight even after decades of truck trafficking. Another cause of longitudinal cracking was inadequate base support, and cracking due to this mechanism normally progressed to rather wide cracks. Some cracks were as wide as 57?mm. Evaluations of base support by dynamic cone penetrometer in areas where longitudinal cracks were observed indicate quite weak subbase in both full-depth repaired areas and surrounding areas. This implies that the current requirements for the subbase preparation for the full-depth repair are not adequate. Another cause of longitudinal cracking was due to the use of high CTE aggregate in concrete. Large volume changes in concrete when coarse aggregate with high CTE is used could cause excessive stresses in concrete and result in longitudinal cracking. To prevent longitudinal cracking, attention should be exercised to the selection of concrete materials (concrete with low CTE) and the quality of the construction (timely and sufficient saw cutting and proper selection and compaction of subbase material).     

Investigation of Heaving at Holloman Air Force Base, New Mexico

Heaving of pavements and a building foundation became progressively worse on a project at Holloman Air Force Base (AFB), N.M. The cause of the heaving was identified as sulfate attack on recycled concrete used as fill and base course below the buildings and pavements. This recycled concrete came from sulfate-resistant airfield Portland concrete pavement that had existed for decades at Holloman AFB without distress. However, severe sulfate exposure conditions, ready availability of water, the more permeable nature of the crushed recycled concrete, less common thaumasite attack, possible soil contamination as a secondary source of alumina, or some combination of these factors allowed sulfate attack to develop in the recycled material even though it had not in the original concrete pavement.     

Neural Network–Based Intelligent Compaction Analyzer for Estimating Compaction Quality of Hot Asphalt Mixes

Continuous real-time estimating of compaction quality during the construction of a hot mix asphalt (HMA) pavement is addressed in this paper. The densification of asphalt pavements during construction usually is accomplished by using vibratory compactors. During compaction, the compactor and the asphalt mat form a coupled system whose dynamics are influenced by the changing stiffness of the mat. The measured vibrations of the compactor along with process parameters such as lift thickness, mix type, mix temperature, and compaction pressure can be used to predict the asphalt mat density. Contrary to existing techniques in the literature in which a model is developed to fit experimental data and to predict mat density, a neural network-based approach is adopted that is model-free and uses pattern-recognition techniques to estimate density. The neural network is designed to read the entire frequency spectrum of roller vibrations and to classify these vibrations into different levels. The intelligent asphalt compaction analyzer (IACA) is then trained to convert these vibration levels into a “number” indicative of the asphalt mat density at a given location. This two-step process eliminates the need for regression analysis and produces more accurate density measurements than those reported elsewhere in the literature. Compaction studies of HMA mixes on a stiff subgrade indicate that the changes in the vibration characteristics of the roller are attributable to an increased compaction of the HMA base. The results also show that, with the neural network working as a classifier, the IACA can estimate the density continuously, and in real time, with accuracy levels adequate for quality control in the field.     

Normalizing Behavior of Unsaturated Granular Pavement Materials

One of the important components of a flexible pavement structure is granular material layers. Unsaturated granular pavement materials (UGPMs) in these layers influence stresses and strains throughout the pavement structure, and have a large effect on asphalt concrete fatigue and pavement rutting (two of the primary failure mechanisms for flexible pavements). The behavior of UGPMs is dependent on water content, but this effect has been traditionally difficult to quantify using either empirical or mechanistic methods. This paper presents a practical mechanistic framework for determining the behavior of UGPMs within the range of water contents, densities, and stress states likely to be encountered under field conditions. Both soil suction and generated pore pressures are determined and compared to confinement under typical field loading conditions. The framework utilizes a simple soil suction model that has three density-independent parameters, and can be determined using conventional triaxial equipment that is available in many pavement engineering laboratories.     

Slippage Failure of a New Hot-Mix Asphalt Overlay

A premature pavement overlay failure had occurred only 1 day after it was opened to traffic. Crescent-shaped cracks were intermittently spread over a section about 3 mi in length. Dynamic cone penetrometer results demonstrated that the slippage cracks were not linked to weak base or subgrade. Loss of overlays on structurally sound pavements due to poor bonding is an expensive error. A tack coat is considered a simple, relatively inexpensive, yet essential step in the pavement construction process. It is theorized that the ineffective bonding due to poor quality tack coat and/or inappropriate application rate is the primary factor that led to the slippage cracks. Other contributing factors include low asphalt content and high aging ratio that reduced the effectiveness of the bond. The aging ratios exceed the maximum allowable 3.5 specified. Based the investigation results, the contractor did remove and replace the top 50 mm hot-mix asphalt (HMA) overlay at his own expense. Although selection of proper tack coat materials and quantities is essential, there is a lack of proper construction quality control and quality assurance procedure to ensure appropriate surface preparation prior to application of a HMA overlay.     

Support Vector Machines Approach to HMA Stiffness Prediction

The application of artificial intelligence (AI) techniques to engineering has increased tremendously over the last decade. Support vector machine (SVM) is one efficient AI technique based on statistical learning theory. This paper explores the SVM approach to model the mechanical behavior of hot-mix asphalt (HMA) owing to high degree of complexity and uncertainty inherent in HMA modeling. The dynamic modulus (|E?|), among HMA mechanical property parameters, not only is important for HMA pavement design but also in determining HMA pavement performance associated with pavement response. Previously employed approaches for development of the predictive |E?| models concentrated on multivariate regression analysis of database. In this paper, SVM-based |E?| prediction models were developed using the latest comprehensive |E?| database containing 7,400 data points from 346 HMA mixtures. The developed SVM models were compared with the existing multivariate regression-based |E?| model as well as the artificial neural networks (ANN) based |E?| models developed recently by the writers. The prediction performance of SVM model is better than multivariate regression-based model and comparable to the ANN. Fewer constraints in SVM compared to ANN can make it a promising alternative considering the availability of limited and nonrepresentative data frequently encountered in construction materials characterization.     

Use of an Infrared Joint Heater to Improve Longitudinal Joint Performance in Hot Mix Asphalt Pavements

Longitudinal joint cracking is one of the most prevalent forms of distress in asphalt concrete pavements. The joint area does not achieve the same density as the mat due to an unconfined edge on the initial pass and a cold joint during the second pass. The lower density allows water to penetrate and the material cracks, usually within one?year of construction. There are many techniques for constructing longitudinal joints, one being to preheat the joint prior to paving the second lane. This paper describes a field study conducted in New Hampshire using an infrared joint heater. Thermocouples were embedded in the pavement to determine the extent of heat penetration from the infrared heaters. Cores were taken along the joint and in the travel lanes for both the control and test sections. Density and strength measurements were taken on the cores. Permeability measurements along the control and test joints were performed. A cracking survey performed one?year after construction showed that the section of pavement where the infrared heater was used had significantly less cracking than the control section.     

Structural Evaluation of Cement Concrete Roads in Mumbai City

Plain jointed concrete pavements laid in Mumbai City (India) during the early 1990s were structurally evaluated using a falling weight deflectometer (FWD) and testing of concrete cores extracted from the pavement slabs. The ultrasonic pulse velocity (UPV) of the concrete in the cores was determined first and then the cores were crushed under compression. The pavement deflections were found to be within the limits as suggested in the Indian codes and the international literature. The joint conditions were also found to be satisfactory. The design strength of the concrete was back-calculated from the compressive strength of the cores and was found to conform to the design specifications. However, the construction quality was found wanting as the thickness of pavement slabs at a few locations was lower than that specified and it has resulted in cracking of the slabs. The dynamic modulus of elasticity of concrete as determined by the FWD was found to correspond well with that computed from the UPV of cores and from the compressive strength of concrete. A method is suggested to estimate the structural parameters of uncracked pavement slabs from the dynamic modulus of elasticity obtained through the indirect method of UPV testing which is less expensive compared to evaluation by the FWD.     

Long-Term Field Performance of Cold In-Place Recycled Roads in Iowa

Cold in-place recycling (CIR) is one of the most effective methods to rehabilitate asphalt pavements. In fact, most CIR roads have performed well at low cost in Iowa since the first CIR road was constructed in 1986. However, some CIR roads have reached failures earlier than their expected design lives because there is no design standard for designing CIR roads with a limited amount of past performance information. Some of the most prominent problems seemed to have come from selecting CIR in areas where there are poor subgrades. Therefore, it is critical to collect CIR performance data along with falling weight deflectometer (FWD) data in order to develop performance models. The main purpose of this paper is to document that effort. The performance models were developed on the basis of historical data collected from CIR roads in Iowa. First, an inventory of CIR roads was created which includes construction information, subgrade and base characteristics, and traffic levels. In consideration of pavement age, level of traffic, and subgrade condition, 26 test sections were selected from the inventory of CIR roads and pavement surface distress surveys were conducted on these roads using an automated image collection system. Distress data were then compiled to compute pavement condition index (PCI) for each test section. FWD data were collected from each test section to determine its relative soil support condition. Finally, to determine their long-term performance, the PCI values were plotted against the pavement age for each group of pavements categorized by their soil support conditions and traffic levels. Overall, it can be concluded that the CIR roads in Iowa, all under traffic level of annual average daily traffic of 2,000, have performed very well and predicted to last up to 25 years before reaching the poor condition (PCI = 40) when the pavements are to be rehabilitated. The CIR roads with a good subgrade support, however, are predicted to last up to 35 years.     

Probabilistic Approaches for Pavement Fatigue Cracking Prediction based on Cumulative Damage Using Miner’s Law

In mechanistic-empirical (M-E) pavement design, pavement damage is modeled as a random variable with a pre-specified distribution (normal or lognormal). The extent of fatigue cracking in terms of percentage cracking is computed as the probability of cumulative damage exceeding unity. This paper provides a methodological framework for characterizing damage distribution under mixed traffic loading (multiple strain levels) with an improved forecast of traffic spectrum based on renewal theory. Using the linear Miner’s law for damage accumulation, analytical representation of damage distribution is obtainable owing to the proportional relationship between maximum tensile strain of pavement and traffic load under linear elasticity condition. Numerical computation shows that percent of cracking from derived damage distribution is greater than that from hypothetical normal or lognormal distributions traditionally used in the M-E pavement design. The method developed here and the derived model can be used in pavement design and pavement management systems.     

Finite Element Analysis of Concrete Pavements Over Culverts

Accelerated distress of Portland cement concrete pavements (PCCP) over structures such as culverts, pipes, and tunnels beneath roadways is a common occurrence. In this article, finite element analysis is employed to analyze the response of concrete pavements over such structures. The factors that influence the overlying pavement slabs include: (1) cover depth, (2) pavement slab thickness and length, (3) cement concrete elastic modulus, (4) foundation modulus, and (5) backfill soil modulus. The tensile stresses at the bottom and top of the slab induced by wheel loads are predicted. In the traditional pavement design only the tensile stress at the bottom of the slab is considered to be significant. However, this study shows that the tensile stress at the top surface of pavement slabs over culverts may also cause the concrete pavements to fail. A laboratory model was employed to study the mechanical characteristics of Portland cement concrete pavement slabs over culverts and to verify the theoretical analysis.     

Investigation of Permeability on Indiana SR-38

In 1999, a 9.5 mm nominal maximum size hot-mix asphalt mixture, designed according to the Superpave mixture design method, was placed as an overlay on Indiana State Road 38. Within one year of construction, the pavement showed signs of significant distress, including aggregate pop-outs and degradation, the presence of free water (weeping) on the driving surface, and longitudinal and fatigue cracking. At the request of the District, an investigation was undertaken to determine the cause of the pavement distress. As part of the investigation, core samples were taken from the roadway surface and tested for compliance with material properties and volumetrics, and to determine the mixture permeability. The mixture met all applicable materials and volumetric specifications, but had a low in-place density and was permeable. The results indicate that the mixture was too coarsely graded to achieve compaction in the relatively thin lift specified by the Department of Transportation. The resulting recommendations were that the mixture be removed and replaced, and that the mixture specifications be revised to more closely control gradation and increase mixture lift thickness.     

Forensic Investigation of Ultrathin Whitetopping Pavements in Florida

Developed in the early 1990s, ultrathin whitetopping (UTW) is a relatively new technique for asphalt pavement rehabilitation. To evaluate the applicability of UTW pavement in Florida, in 1997, the Florida Department of Transportation (FDOT) constructed an experimental UTW pavement in a weigh station along I-10, located in north Florida. The performance of these test sections, however, was less than ideal, with the observation of some early cracking on the concrete surface, which developed into severe cracking with time. Therefore, a forensic investigation was conducted to determine the causes of the problems in these UTW sections, so that lessons could be learned from this experimental project, the use of UTW under Florida’s conditions could be adequately assessed, and UTW technology could be properly applied in the future. The scope of work consisted of field evaluation, laboratory testing, and pavement design evaluation. Field evaluation included a pavement condition survey, pavement temperature measurement, nondestructive load testing using a falling weight deflectometer, and slab thickness determination. Laboratory tests were performed to determine concrete and asphalt material properties. Other design and traffic data were also acquired from FDOT. Data collected from the field evaluation and laboratory testing were used in conjunction with a mechanistic UTW pavement design/evaluation procedure to determine the possible causes for premature failure. From this comprehensive evaluation, the primary cause for the failure was found to be inadequate UTW pavement design. The inadequacy of the combination of thickness and slab dimensions contributed to the early cracking of the UTW pavement.