Performance of Polymer Modified Asphalt Bridge Expansion Joints in Low-Temperature Regions

Conventional asphalt bridge expansion joints used in low-temperature regions generally show cracking within the first 2?years. To improve the low-temperature performance of these joints, the commercial MEIJIA asphalt binder commonly used in bridge expansion joint construction was modified with two polymers: thermoplastic rubber and rubber. The goal is to find an optimum combination of polymers, binders, and aggregates to improve the performance of asphalt expansion joints in low-temperature regions. The polymer modified binders and mixtures were evaluated for their low-temperature properties using ductility, penetration, indirect tension, and bending tests. The study indicates that performance of these joints at low temperature can be enhanced significantly with the right combinations of polymers, binders, and aggregates. Four expansion joints made with the polymer modified asphalt mixtures were installed on two bridges in a cold region. A construction procedure was also developed to install these joints properly to minimize low-temperature cracking along the interface between the joint and bridge deck. After 7?years of service, the four joints show good performance without any visible cracking or rutting.     

Development and Laboratory Analysis of Silicone Foam Sealant for Bridge Expansion Joints

Sealing of bridge expansion joint systems is important to protect the structural components below the joint. An elastomeric foam-type joint sealant has been developed for sealing small-movement bridge expansion joints. Laboratory tests including tension, compression, shear, bonding, stress relaxation, cure rate, tack-free time, and water tightness were performed on this sealant. In addition, loading-unloading behavior in tension and compression and effects of immersion in saturated saltwater solution on its engineering properties were investigated. The silicone foam sealant showed an increase in volume of ～ 70% on curing and attained approximately 80% of the 21-day curing strength in the first 7 days. Tack-free time for the foam sealant was below 1.5?h and comparable to that for the solid sealant. The mechanical test results indicated lower stiffness, greater extensibility, and better bonding associated with the foam sealant compared to the solid (unfoamed) sealant. The foam sealant exhibited smaller loss in extensibility at failure due to saltwater immersion compared to the solid sealant. While in tension both sealants exhibited similar rates of stress decay, in compression the foam sealant was found to relax faster than the solid. Neither sealants exhibited any water leakage during a 96-h test period.     

Evaluation of Performance of Bridge Deck Expansion Joints

The bridge deck expansion joint is an important element in the functioning of bridge structures. When joints fail to function properly, they can create problems out of proportion to their size. Selection of a good joint for use can create fewer bridge maintenance problems. The purpose of the study was to evaluate the performance of several types of joints currently in use on Indiana highway bridges. The types of joints investigated are compression seal, strip seal, integral abutment, poured silicone, and polymer modified asphalt. The research was accomplished through questionnaire surveys, analysis of Indiana Department of Transportation roadway management data, and expert interviews. The questionnaire survey identified the problems and their causes and the merits and potential improvements of each type of joint. The analysis of Indiana roadway management data ranked the performance of different types of joints based on the deterioration rates estimated by the regression coefficients. The expert interviews investigated the practices of Indiana and its surrounding states regarding the selection and maintenance of joints. Based on the research results, several suggestions were proposed to ensure the longer service life of expansion joints.     

Behavior of Bridge Asphalt Plug Joints under Thermal and Traffic Loads

An asphalt plug joint (APJ) is a type of expansion joint providing quick, easy, and cheap installation along with good surface flatness. However, APJs are known to suffer from premature failure, and their behavior, especially under thermal movement, has not yet been fully established. In this paper, the behavior of a typical APJ subjected to thermal and traffic loads is examined through a series of finite element analyzes employing a temperature-dependent viscoplastic material model. The material parameters are calibrated by using previously published test data, and the model is validated by comparing simulated responses to APJ test data. The developed models are then used to investigate stress and strain distributions, vulnerable locations to cracking failure, and local demands at those locations when a prototype APJ is subjected to various loading and temperature conditions. Sensitivity studies are also conducted to quantify the effect of debonding the bottom of the APJ and loading rate. The model results shed light about APJ response under traffic and thermal loading and provide new, fundamental information that can be used to improve the durability of APJs. For example, the simulation results suggest that intentionally debonding the interface between the gap plate and the APJ is a practical and low cost solution to mitigate the risk of premature APJ failure.     

Investigation of Bridge Expansion Joint Failure Using Field Strain Measurement

This study was initiated after the sliding plate expansion joints of Millard E. Tydings Memorial Bridge, a long-span truss bridge, failed prematurely just a few months after their initial installation. The study included field investigation, material testing, analysis, and field testing. Test data records show numerous high spikes, which represent high tensile stresses, within their respective measured periods. By extrapolation, the failure was predicted by applying Miner’s linear cumulative damage rule. The calculation shows that the accumulative value would reach 1.0 when the first and subsequent failures were reported. The unexpected high stresses and poor workmanship caused early crack formation attributable to distress.     

Effects of Seismically Induced Pounding at Expansion Joints of Concrete Bridges

This paper presents the result of a study on the effect of pounding at expansion joints on concrete bridge response to earthquake ground motions. An engineering approach, rather than continuum mechanics approach, is emphasized. First, the dynamic behavior of a damped multidegree-of-freedom bridge system separated by an expansion joint involving an impact is examined by means of the finite element method. Second, the sensitivity analysis of the stiffness in gap elements is performed. Third, usefulness of the analysis method for simulation of pounding phenomena is demonstrated and the effect of pounding on the ductility demands measured in terms of the rotation of column ends is investigated. Two-dimensional finite element analysis using a bilinear hysterestic model for bridge substructure joints and a nonlinear gap element for the expansion joint is performed on a realistic bridge with an expansion joint. The effects of the primary factors on the ductility demand such as gap sizes and characteristics of earthquake ground motion are investigated through a parametric study. The major conclusions are (1) the effect of impact most directly depends on the size of momentum (or pounding magnitude); and (2) the pounding effect is generally found to be negligible on the ductility demand for wide practical ranges of gap size and peak ground acceleration, but is potentially significant at the locations of impact.     

Proposed Design Method for Thermal Bridge Movements

Bridges expand and contract due to temperature changes. These movements are estimated in design, and expansion joints and bridge bearings are designed to accommodate the movements. Integral construction is another means of adapting to thermal movements. If the design movements are too small, the bridge may be damaged during extreme conditions. If the movements are too large, less economical joint and bearing systems may be selected, and higher long-term maintenance costs will be incurred. An improved thermal movement design procedure is developed and compared to existing AASHTO Specifications and field observations. The recommended design temperatures are developed from more than 60 continuous years of weather data after considering the relationship between bridge temperature and climatic conditions for different bridge types. The recommended temperatures provide a realistic indication of actual bridge performance and eliminate the ambiguity of present design methods. Strategies for defining design movements and design installation temperatures for different joint and bearing systems are also developed. The design recommendations result in significant changes in predicted movement for some bridges, and the recommendations are compared with field measurements of bridge temperatures and movements to verify the proposed limits. The proposed design provisions are presently under consideration by AASHTO Committees for adoption into the AASHTO Specifications.     

Improved Geometric Design of Bridge Asphalt Plug Joints

Asphalt plug joints (APJs) have several advantages over traditional bridge joints. They are easy and cheap to install and have good surface flatness. However, widespread application of APJs in bridges has been hindered by frequently observed premature failures. Detailed finite-element simulations are conducted to develop a better understanding of the parameters that influence APJ response under traffic and thermal loading conditions. The computational model employs a time and temperature dependent viscoplastic material model and is validated by comparing model results to previously published experimental data. The key parameters investigated are gap plate width, gap plate thickness, gap plate edge geometry, and geometry of the interface between pavement and APJ. The resulting information is synthesized into a proposed alternative APJ design that minimizes local demands deemed to be responsible for the observed early failures.     

Assessment of Bridge Remaining Fatigue Life through Field Strain Measurement

With the aging of existing steel bridges and the accumulated stress cycles under traffic loads, assessment of remaining fatigue life for continuing service has become more important than ever, especially for decisions on structure replacement, deck replacement, or other major retrofits. Experience from engineering practice indicates that fatigue analysis based on specification loads and distribution factors usually underestimates the remaining fatigue life of existing bridges by overestimating the live load stress ranges. Fatigue evaluation based on field-measured stress range histograms under actual traffic load proves to be a more accurate and efficient method for existing bridges. This paper describes the application of such a method in assessing the remaining fatigue life of bridge structures. Current AASHTO specifications for fatigue evaluation of existing bridges are reviewed and compared. Case studies of three major highway bridges are discussed. Finally, a procedure is proposed for evaluating fatigue life of existing bridges through field strain measurement.     

Dynamic Anomalies in a Modular Bridge Expansion Joint

Environmental noise complaints from homeowners near bridges with modular bridge expansion joints (MBEJs) led to an engineering investigation into the noise production mechanism. The investigation identified modal vibration frequencies in the MBEJ coupling with acoustic resonances in the chamber cast into the bridge abutment below the MBEJ. This initial acoustic investigation was soon overtaken by observations of fatigue induced cracking in structural beams transverse to the direction of traffic. These beams are, in the English-speaking world, universally referred to as center beams. However, in Europe the term lamellae is equally common. A literature search revealed little to describe the structural dynamics behavior of MBEJs but showed that there was an accepted belief dating from around 1973 that the loading was dynamic. In spite of this knowledge many bridge design codes used throughout the world specify a static or quasi-static load case with no mention of the dynamic behavior. This paper identifies the natural modes and operational response modes of vibration of the MBEJ installed into Sydney’s Anzac Bridge. In addition, the paper will introduce the dynamic range factor (DRF) and report a DRF of 4.6 obtained after extensive static and dynamic strain gage measurements. The studies indicated that the Anzac Bridge MBEJ was very lightly damped (<2% of critical) and a reduction in the measured DRF through the introduction of additional damping was an option.     

Bridge Embankments. I: Seismic Risk Assessment and Ranking

The objective of this study is to provide a simple methodology to conduct preliminary seismic assessment and ranking of bridge embankments in order to identify and prioritize embankments that are susceptible to failure. A ranking model that provides a priority list of embankments with the highest seismic risk of failure is generated. A step-by-step methodology is presented in a flowchart to estimate the seismic slope stability capacity/demand ratio, displacement, and liquefaction potential of bridge embankments. Three categories are presented to identify the failure risk of the embankments. The ranking model is useful for a quick sensitivity assessment of the effect of various site conditions, earthquake magnitudes, and site geometry on possible movement of designated embankments. The priority list will enable decision makers to decide on either carrying out further detailed evaluation or consider other appropriate actions for the bridge embankments with the highest seismic failure risk.     

Effects of Temperature Variations on Precast, Prestressed Concrete Bridge Girders

The monitoring of a precast, prestressed girder bridge during fabrication and service provided the opportunity to observe temperature variations and to evaluate the accuracy of calculated strains and cambers. The use of high curing temperatures during fabrication affects the level of prestress because the strand length is fixed during the heating, the coefficients of thermal expansion of steel and concrete differ, and the concrete temperature distribution may not be uniform. For the girders discussed here, these effects combined to reduce the calculated prestressing stress from the original design values at release by 3 to 7%, to reduce the initial camber by 26 to 40%, and to increase the bottom tension stress in service by 12 to 27%. The main effect of applying the standard service temperature profiles to the bridge was to increase the bottom stress by 60% of the allowable tension stress. These effects can be compensated for by increasing the amount of prestressing steel, but in highly stressed girders, such an increase leads to increased prestress losses (requiring yet more strands) and higher concrete strength requirements at release.     

Implementation of a Long-Term Bridge Weigh-In-Motion System for a Steel Girder Bridge in the Interstate Highway System

This technical paper discusses the implementation of a long-term bridge weigh-in-motion system for use in determining gross vehicle weights of trucks crossing steel girder bridges. The system uses strain data to determine truck weights using an existing structural health monitoring system installed on a interstate highway bridge. The applied system has the advantage of not using any axle detectors in the roadway; and instead all analyses are performed using strain gauges attached directly to the steel girders, providing for a long-term monitoring system with minimal maintenance. Long-term data has been used to demonstrate that this method can be readily applied to gain important information on the quantity and weights of the trucks crossing the highway bridge.     

Estimating Fatigue Life of Bridge Components Using Measured Strains

The design fatigue life of a bridge component is based on the stress spectrum the component experiences and the fatigue durability. Changes in traffic patterns, volume, and any degradation of structural components can influence the fatigue life of the bridge. A fatigue life evaluation reflecting the actual conditions has value to bridge owners. Procedures are outlined in the AASHTO Guide Specifications for Fatigue Evaluation of Existing Steel Bridges to estimate the remaining fatigue life of bridges using the measured strain data under actual vehicular traffic. This paper presents the methodology with an actual case study of Patroon Island Bridge. The Patroon Island Bridge consists of ten spans. Spans 3 through 9 are considered the main spans and consist of steel trusses and concrete decks. Spans 1, 2, and 10 are considered approach spans and consist of plate girders. The overall bridge length is 1,795 feet. Strain data from critical structural members were used to estimate the remaining fatigue life of selected bridge components. The results indicate that most of the identified critical details have an infinite remaining safe fatigue life and others have a substantial fatigue life. Cracked floor beams were not addressed in this analysis, but have been recommended for retrofitting or replacement.     

Bridge Structural Condition Assessment Using Systematically Validated Finite-Element Model

The structural condition assessment of highway bridges is largely based on visual observations described by subjective indices, and it is necessary to develop a methodology for an accurate and reliable condition assessment of aging and damaged structures. This paper presents a method using a systematically validated finite-element model for the quantitative condition assessment of a damaged reinforced concrete bridge deck structure, including damage location and extent, residual stiffness evaluation, and load-carrying capacity assessment. In a trial of the method in a cracked bridge beam, the residual stiffness distribution was determined by model updating, thereby locating the damage in the structure. Furthermore, the damage extent was identified through a defined damage index and the residual load-carrying capacity was estimated.     

Long-Term Durability of State Street Bridge on Interstate 80

Destructive and nondestructive techniques were employed to evaluate the long-term durability of the carbon fiber reinforced polymer (CFRP) composite and externally CFRP-reinforced concrete of the State Street Bridge. Nondestructive evaluation was conducted through strain gauges, tiltmeters, thermocouples, and humidity sensors installed on the bridge bents for real-time health monitoring. Destructive tests were performed to determine the ultimate tensile strength, hoop strength, concrete confinement enhancement, and bond-to-concrete capacity of the CFRP composite for 3 years of exposure. Thermographic imaging was used for detection of voids between CFRP composite and concrete. Although environmental conditions were found to have an effect on the durability of the CFRP composite and CFRP-reinforced concrete substrate, no evidence of steel reinforcement corrosion was observed, and the CFRP composite retrofit is still effective after 3 years.     

Structural Behavior of Single Key Joints in Precast Concrete Segmental Bridges

A group of five full-depth male–female shear key specimens were match cast and tested to examine the shear capacity of epoxy-jointed single keys. Another group of four specimens were match cast using full-scale dimensions of a segmental construction bridge deck system for testing the fatigue and water tightness at a segment joint. Both cold-weather and hot-weather epoxy types were used to join the specimens. In addition to the experimental testing, finite-element analysis was also used to model the static response of the joint specimens. The observed failure mode of all shear-key specimens was fracture of concrete along the joint with shearing of the key. Good agreement was observed between the experimental test results and the finite-element analysis in terms of the failure mode of unreinforced specimen and the load of crack initiation of the specimens. Fatigue loading had a minor effect on the behavior of the posttensioning bars. The contribution of either the cold-weather or hot-weather epoxies to the joint shear strength was significant knowing that for similar concrete properties, the hot-weather epoxy specimens showed an increase of about 28% in the shear capacity, in comparison to the cold-weather epoxy specimens. The excellent performance of the epoxy-jointed shear keys was verified by field application on a prototype model simulating a portion of the Wacker Drive Bridge system. It was concluded that implementing AASHTO procedures result in conservative estimates of the shear strength of the single keyed joint since it neglects the contribution of the epoxy and underestimates the strength of the key itself.     

Behavior, Analysis, and Design of an Instrumented Link Slab Bridge

Presented in this paper are the results of a research project on the monitoring and assessment of the first link slab jointless bridge in the state of North Carolina. The structure was instrumented with a remote data acquisition system and monitored for over a year. In addition, a controlled load test was conducted in an effort to determine the demand on the link slab under known loads. A procedure for the limit-states design of a link slab system is also presented. Results indicate that while the crack size in the link slab exceeded the design level, the link slab fulfilled its function. Furthermore, the rotational demand from the large controlled loads as well as the traffic loads was similar in magnitude to the thermal induced rotations due to the difference in temperature between the top and bottom of the bridge.     

Differences between Calculated and Measured Long-Term Deflections in a Prestressed Concrete Girder Bridge

The monitoring of five precast, prestressed bridge girders during fabrication and service provided the opportunity to observe changes in camber over time. These camber variations were compared with corresponding strain and temperature measurements. Each of the girders was cast outside during the winter. As a result, the cold ground acted as a heat sink, and a significant temperature gradient existed during curing of each of the instrumented girders. These temperature gradients are believed to have caused the wide range in the short- and long-term cambers. A procedure to calculate the effect that curing temperatures have on girder camber is presented. In addition, the measured camber values are compared with predicted values using the multiplier method, improved multiplier method, and a detailed time-step method. It was found for the long-span girders that the measured camber values were on average within 10% of the predicted values using the detailed time-step method, but ranged from 22% lower to 27% higher for the simpler methods.     

Long-Term Structural Health Monitoring of the San Ysidro Bridge

As part of the Lifecycle Innovative Financing Evaluation initiative, the San Ysidro Bridge along U.S. Route 550 will be monitored throughout a 10?year warranty period to determine changes in deflection, stiffness, and load-carrying capacity. This paper discusses an initial live-load test on the San Ysidro Bridge as well as a subsequent load test on a full-scale single lane test bridge. The two load tests in conjunction with finite element modeling were used to determine the load rating for both shear and moment of the San Ysidro Bridge. This load rating was then compared with the load rating using the distribution factors from the American Association of State Highway and Transportation Officials (AASHTO) Standard and Load and Resistance Factor Design Specifications. According to both AASHTO specifications, the interior girder shear controlled the load rating of the San Ysidro Bridge. Using the finite element modeling scheme of frame and shell elements the interior girder moment was found to control the design. This load rating will be used as a baseline for comparison with future load ratings throughout the warranty period.