Strain rate dependent mechanical properties of a high‐strength poly(methyl methacrylate)

Strain rate dependency is an important issue for the mechanical response of materials in impact events. Dynamic mechanical properties of a high‐strength poly(methyl methacrylate) (PMMA) were studied by using split Hopkinson pressure bar technology. The maximum stress is enhanced with the increase of strain rate, and then keeps a constant with the further increase of strain rate, which is accompanied with a linear increase of fracture energy density. The critical data of strain rate and maximum stress were determined. Eyring's equation was applied for analyzing the influence factors, which relate to the hardening induced by strain rate and softening caused by adiabatic temperature rise. Inherent physical mechanisms were clarified and the strategies for designing advanced impact‐resistant polymers were proposed. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46189.     

Dynamic rheological behavior of poly(ether ketone ketone) from solid state to melt state

High performance thermoplastic poly(ether ketone ketone) (PEKK) polymers with various meta phenyl links ratio were investigated by dynamical mechanical analysis. Analyses were carried out in a wide range of temperature from solid state (torsion rectangular mode) to the melt state (torsion parallel plates mode) as function of thermal history and environmental conditions. In the solid state, this study was focused on the secondary relaxations in the vitreous state. A complementary investigation conducted with different poly(aryl ether ketones) allowed us to propose a molecular interpretation of PEKK sub‐vitreous relaxations. In the molten state, storage modulus (G′), loss modulus (G″), storage viscosity (η′), and loss viscosity (η″) were studied to determine zero shear‐rate viscosity (η₀) and thermal activation energy E_a. Master curves were built and the shift factor a_T was determined. Thermal activation energies were extracted from an Arrhenius model on the shift factor temperature's dependency. Finally, E_a and η₀ were determined thanks to the dynamic viscosity fit with Cross model and Cole–Cole representation. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46456.     

Dynamic mechanical analysis of ethylene/1‐hexene copolymers: The effect of the catalyst type on the short‐chain branching distribution and properties of the amorphous and crystalline phases

Dynamic mechanical analysis was used to study ethylene/1‐hexene copolymers with different compositions, molecular weight distributions, and profiles of short‐chain branching (SCB) versus molecular weight. These copolymers were produced over a highly active supported titanium–magnesium catalyst (TMC), a highly active supported vanadium–magnesium catalysts (VMC), and a supported zirconocene catalyst. A higher fraction of the crystalline phase in the copolymers prepared with VMC was shown to result in higher elastic modulus values. β relaxation was found to be sensitive to the SCB distribution versus the molecular weight. The copolymers prepared with the zirconocene catalyst and VMC were characterized by more uniform SCB distributions and higher temperatures of β relaxation compared to the copolymers prepared with TMC. The mobility of the polymer chains at room temperature in the amorphous phase obtained by the spin‐probe method rose with increasing branch content in the copolymers and was not sensitive to different SCB distribution profiles. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44638.     

Quantification of shish–kebab and β‐crystal on the mechanical properties of polypropylene

The oriented “shish–kebab” structure and β‐crystal can enhance the mechanical properties of polypropylene products. In this regard, equipment and β‐nucleation agents have been developed or modified to form shish–kebab and β‐crystal. However, the effect of shish–kebab/β‐crystal proportion on the mechanical properties of polypropylene remains unclear. The answer is crucial but remains a challenge because of the difficulty in manipulating the shish–kebab proportion. In this work, we used a self‐made multiflow vibrate‐injection molding, which can provide a controllable shear flow, to produce samples with different shear‐layer thicknesses. The shish–kebab proportion was represented by R, which is the thickness ratio of the shear layer to that of the whole sample. Results showed that the tensile strength exponentially increased, whereas the elongation at break exponentially decreased, with R. The impact strength remained constant with R, indicating that the shish–kebab and β‐crystal possessed similar toughening effects. This work proposes a schematic to interpret the strengthening mechanism involved and presents a method of establishing and controlling the mechanical properties of polypropylene samples by using shish–kebab structures and β‐crystals. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45052.     

Effect of solid‐state shear milling on structure and properties of HDPE/UHMWPE blends

The structure and properties of HDPE/UHMWPE blends prepared through a pan‐milling reactor in solid state at ambient temperature were compared with the blends made by melt mixing. The changes of structure and properties of the blends were investigated by FTIR, melt flow index, mechanical properties, dynamic rheological measurement, DSC, and WAXD. DSC measurement illustrated that after pan‐milling treatment, the half‐width of the melting temperature became smaller. The more content of UHMWPE added in the blend, the more evident change was observed. Combined with the dynamic rheological analysis, it was proved that, the pan‐milling treatment can improve the compatibility of the HDPE/UHMWPE blends. X‐ray diffraction analysis showed that after pan‐milling treatment some ordered structure could be induced, but after heat treatment, the induced crystalline structure disappeared. The tensile properties of pan‐milled HDPE/UHMWPE blends also achieved improvement after pan milling treatment. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39916.     

Reaction‐induced phase separation and resulting thermomechanical and surface properties of epoxy resin/poly(ethylene oxide)–poly(propylene oxide)–poly(ethylene oxide) blends cured with 4,4′‐diaminodiphenylsulfone

We investigated the phase separation, cure kinetics and thermomechanical properties of diglycidyl ether of bisphenol‐A/4,4′‐diaminodiphenylsulfone/poly(ethylene oxide)–poly(propylene oxide)–poly(ethylene oxide) (PEO–PPO–PEO) triblock copolymer (TBCP) blends. Fourier transform infrared spectroscopy, differential scanning calorimetry, and atomic force microscopy revealed that the blends exhibited heterogeneous phase morphology in which the TBCP formed dispersed domains in epoxy matrix, due to reaction induced phase separation. A fraction of phase‐separated PEO phase underwent partial crystallization whereas another fraction formed interphases between the dispersed domains and epoxy matrix. Moreover, the dispersed PEO chains improved the compatibility and interfacial adhesion between the matrix and domains and, consequently, significantly improved the mechanical properties of epoxy resin. Furthermore, the thermal degradation studies and contact angle measurements disclosed that the dispersed domains were well protected by the epoxy matrix. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44406.     

Structure development during crystallization and solid‐state processing of poly(glycolic acid)

DSC and time‐resolved WAXS and SAXS are used to study the structure development during isothermal crystallization of poly(glycolic acid) (PGA) in the temperature range 180–195°C. It is shown that the crystallization rate increases with degree of supercooling in the temperature range of consideration. WAXS and DSC crystallinity measurements agree well and a final crystallinity of 50% is found independently of the crystallization temperature. In‐situ SAXS measurements indicate that for PGA the final crystal thickness approaches a limiting value of 70 Å independent of the crystallization temperature in the range 195–180°C. The material develops a well‐defined lamellar structure during crystallization at the highest crystallization temperature under study (195°C). We show that by increasing the degree of supercooling it is possible to hinder the formation of the lamellar structure and crystals, resulting in a less ordered structure. We report that PGA fibers with elastic modulus in the range 20–25 GPa can be prepared by adequate control of the structure before solid‐state plastic deformation. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Copolymers of poly(arylene sulfide sulfone)/poly(ether sulfone): Synthesis,structure, and rheology properties

In order to overcome the poor flowability of poly(arylene sulfide sulfone) (PASS), we introduced ether bonds into the polymer main chain. A series poly(arylene ether sulfide sulfone) copolymers (PAESS) containing different proportion of ether bonds were synthesized with 4,4′‐dichlorodiphenyl sulfone (DCDPS), sodium sulfide (Na₂S·xH₂O), and 4,4′‐dihydroxydiphenyl ether (DHDPE). The copolymers were characterized by Fourier transform infrared (FTIR), ¹H‐nuclear magnetic resonance (NMR), differential scanning calorimetry, dynamic mechanical analysis (DMA), and rheometer. The results of FTIR and ¹H‐NMR indicate the copolymers are synthesized successfully. PAESS were found to have excellent thermal properties with glass transition temperature (T_g) of 175.7–219.1 °C and 5% weight lost temperature were all above 420 °C. The tensile and DMA test indicates that these resultant copolymers have good mechanical properties with tensile strength of 60 MPa and storage modulus of 1.5 GPa. From the results of rheology properties testing, we found that the melt stability and melt flowability of PASS were improved distinctly from 25,470 Pa s down to 355 Pa s with the incorporation of ether bonds. That will be quite beneficial to the processing of PASS, especially for the thermoforming of precision products. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46534.     

Transport properties and mechanical behavior of poly(methyl‐phenylsiloxane) membranes as a function of methyl to phenyl groups ratio

Membranes based on dimethyl and methyl‐phenylsiloxane were synthesized and then fully characterized. Transport properties and mechanical behavior were determined as a function of different methyl/phenyl group ratios and the effects of these groups on results were established. Membrane transport properties were evaluated from n‐hexane absorption studies. Static tensile stress–strain deformation measurements, stress–hysteresis determination, and stress–relaxation studies were performed to assess the mechanical behavior of these membranes. The results indicate that both physical–mechanical and transport properties are strongly affected by the methyl group content. The increase of the phenyl groups in the polymer chain impairs mechanical properties as a result of which decrease in crosslinking degree and gas permeability due to the diminution in free volume and penetrant solubility. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1624–1633, 2002     

Effects of 4,4′‐diaminodiphenyl ether on the structures and properties of isocyanate‐based polyimide foams

A series of thermal insulation, acoustic absorption isocyanate‐based lightweight polyimide (PI) foams with 4,4′‐diaminodiphenyl ether (ODA) units were prepared from polyaryl polymethylene isocyanate (PAPI) and the esterification solution derived from pyromellitic dianhydride (PMDA) and ODA. The structures and properties of the PI foams prepared with different molar ratio of ODA/PMDA were investigated in detail. The results show that the ODA units have great influence on the foam properties. With the increase of the ODA units, the density decreases firstly and then increases. When the molar ratio of ODA/PMDA is 3/10, the foam reaches the minimum density (13.7 kg/m³). Moreover, with increasing the ODA units, the acoustic absorption properties increase firstly and then decrease owing to the variation of the average cell diameter of the PI foams. All PI foams show excellent thermal stability, and the 5% and 10% weight loss temperature are in the range of 250–270 °C and 295–310 °C, respectively. In addition, the PI foams present low thermal conductivity and thermal diffusivity. Furthermore, the mechanical property was also evaluated and the compressive strength of the PI foams is in the range of 33.0–45.7 kPa. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46029.     

Processability‐enhanced bimodal high‐density polyethylene with comb‐branched high‐density polyethylene

Two solution reactors in series were utilized to synthesize comb‐branched high‐density polyethylene (HDPE), cbHDPE, where the first reactor prepares vinyl‐terminated HDPE macromers catalyzed by an organometallic catalyst favoring beta hydride transfer and the second reactor copolymerizes HDPE macromers with ethylene using a different organometallic catalyst capable of incorporating macromers. A bimodal HDPE, biHDPE with bimodalities in molecular weight, and hexene content of the desired composition distribution was also prepared in a gas phase reactor using silica supported dual organometallic catalysts. By blending 3% solution‐made cbHDPE into the gas‐phase biHDPE, the resulting trimodal HDPE preserves the excellent stiffness and toughness of the bimodal HDPE while having exceptional melt strength and processability. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45755.     

Effect of glucose fouling on the dissolved gases permeation through maximum‐crystallized poly(lactic acid) films

In this study, we investigated the effect of fouling on the dissolved oxygen and carbon dioxide permeation in water through maximum‐crystallized poly(lactic acid) (PLA) films by using proton nuclear magnetic resonance, attenuated total reflection‐Fourier transform infrared spectroscopy, wide‐angle X‐ray diffraction, and ultraviolet–visible spectroscopy, contact angle, water content ratio, and dissolved gas permeation. Fouling means the adhesion of contents on a container's internal surface, where content adhesion can directly influence the barrier property of the container. Glucose, a beverage ingredient, was used as a foulant. The permeation of dissolved gases in amorphous PLA film, maximum‐crystallized PLA film, and fouled maximum‐crystallized PLA film was determined. The decreased interstices in the polymer chains during crystallization resulted in the inhibition of the diffusion and decrease in the permeability coefficient of the gases. Moreover, the slope of the permeability coefficient for carbon dioxide in the Arrhenius plot was found smaller than that of oxygen's. This result indicated that the gas barrier property of dissolved carbon dioxide was considerably influenced by solubility and readily decreases during glucose fouling. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46604.     

Rice husk/poly(propylene‐co‐ethylene) composites: Effect of different coupling agents on mechanical,thermal, and morphological properties

Poly(propylene‐co‐ethylene) composites with rice husk were prepared in a corotating intermeshing twin‐screw extruder using four different coupling agents. While modified maleic anhydrides such as maleated polypropylene (MAPP) and maleated polyethylene (MAPE) are commonly used as compatibilizers to improve interfacial adhesion between lignocellulosic filler and matrix, in this study, polypropylene grafted with acid comonomer (CAPP) and high‐density polyethylene grafted with acid comonomer (CAPE) were also used. The morphologies and the thermal and mechanical properties of the composites were characterized using scanning electron microscopy, thermogravimetric analysis, differential scanning analysis, tensile and impact tests. The results indicate that the base resin of the compatibilizer is an important factor in determining the effectiveness of compatibilizers for composites. Composites with PP‐based compatibilizers are more effective than PE‐based compatibilizers due to the improved wetting of the former compatibilizer in the matrix polymer. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Thermal and mechanical properties of poly(N‐isopropylacrylamide)‐based hydrogels as a function of porosity and medium change

Poly(N‐isopropylacrylamide) (PNIPAAm) has been a well‐known stimuli–responsive material and has been used in multiple novel applications. One of the key attributes to make the hydrogel more attractive is to control the response time and temperature. This work focused on comparing the physical properties, such as response time, transition temperature, heat of fusion, and mechanical strength, of macroporous and microporous PNIPAAm hydrogels, respectively. It was found that the macroporous hydrogels synthesized from a low‐temperature polymerization with addition of tetramethyl orthosilicate exhibited a faster response time and superior mechanical strength. Furthermore, to modulate the transition temperature, both the macroporous and microporous hydrogels were subjected to different qualities of media by introducing a cosolvent (methanol) or an anionic surfactant (sodium dodecyl sulfate). Interestingly, addition of a cosolvent demonstrated a more pronounced effect on the macroporous hydrogel, whereas the surfactant resulted in a more pronounced effect on the microporous hydrogel. Such results revealed that based on their porosity; there were appreciable differences when the PNIPAAm hydrogels interacted with media molecules. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42776.     

Enhanced crystallization of poly(L‐lactide‐co‐ε‐caprolactone) in the presence of water

Poly(L ‐lactide‐co‐ε‐caprolactone) [P(LLA‐CL)], which is used in biodegradable biomedical materials such as drug‐delivery systems, surgical sutures, orthopedics, and scaffolds for tissue engineering, has been reported to crystallize upon storage in a dry state even at room temperature; this results in rapid changes in the mechanical properties. In biomedical applications, P(LLA‐CL) is used in the presence of water. This study investigated the effects of water on the crystallization of P(LLA‐CL) at 37°C in phosphate buffered solution, which was anticipated to alter its mechanical properties and hydrolytic degradation behavior. Surprisingly, the crystallinity of P(LLA‐CL) in the presence of water rapidly increased in 6–12 h and then slowly increased up to 120 h. The period of time for the initial rapid crystallization increase in the presence of water was much shorter than that in the absence of water. The obtained information would be useful for the selection, preparation, and use of P(LLA‐CL) in various biomedical applications. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Gloss reduction and morphological properties of polycarbonate and poly(methyl methacrylate‐acrylonitrile‐butadiene‐styrene) blends with SAN‐co‐GMA as a reactive compatibilizer

The gloss properties of the polycarbonate (PC)/poly(methyl methacrylate‐acrylonitrile‐butadiene‐styrene) (MABS) blend with styrene‐acrylonitrile‐co‐glycidyl methacrylate (SAN‐co‐GMA) as a compatibilizing agent were investigated. For the PC/poly(MABS)/SAN‐co‐GMA (65/15/20, wt %) blend surface, the reduction of gloss level was observed most significantly when the GMA content was 0.1 wt %, compared with the blends with 0.05 wt % GMA or without GMA content. The gloss level of the PC/poly(MABS)/SAN‐co‐GMA (0.1 wt % GMA) blend surface was observed to be 35, which showed 65% lower than the PC/poly(MABS)/SAN‐co‐GMA blend without GMA content. The gloss reduction was most probably caused by the insoluble fractions of the PC/poly(MABS)/SAN‐co‐GMA blend that were formed by the reaction between the carboxylic acid group in poly(MABS) and epoxy group in SAN‐co‐GMA. The results of optical and transmission electron microscope analysis, spectroscopy study, and rheological properties supported the formation of insoluble structure of the PC/poly(MABS)/SAN‐co‐GMA blend when the GMA content was 0.1 wt %. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46450.     

Correlation between the fracture toughness and β‐crystal fraction in a β‐nucleated propylene‐based propylene–ethylene random copolymer

Propylene‐based propylene–ethylene random copolymer (PPR) has been widely used in the production of hot‐water pipes. To further improve its toughness and thermal resistance, β‐nucleating agents (β‐NAs) are frequently incorporated. In this study, PPR containing 5.6 mol % ethylene units was modified by two kinds of β‐NAs, that is, calcium pimelate and N,N′‐dicyclohexylterephthalamide. The notched Izod impact strength of PPR increased with the addition of the β‐NAs. Drastically different toughening effects were found between the two β‐NAs. The structure of PPR with and without a β‐NA was investigated by calorimetry, X‐ray diffraction, and thermomechanical analysis. The results indicated that the relative fraction of β crystals (k_β) in the injection‐molded specimens was determined by the type and content of β‐NA. The relationship between k_β and the impact toughness was summarized. A critical value for k_β (0.68) was identified for the brittle–ductile transition of PPR. PPR with β‐NA having a k_β greater than 0.68 displayed a higher impact strength than the other mixtures. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42930.     

Influences of pre‐ordered melt structures on the crystallization behavior and polymorphic composition of β‐nucleated isotactic polypropylene with different stereo‐defect distribution

As part of continuous efforts to understand the surprising synergetic effect between β‐nucleating agent and pre‐ordered structures of isotactic polypropylene (iPP) in significant enhancement of β‐crystallization (Ordered Structure Effect, OSE), two β‐nucleated iPP with different uniformities of stereo‐defect distribution (WPP‐A and WPP‐B) were prepared, their crystallization behaviors with variation of melt structures were studied in detail. The results revealed that β‐phase can hardly form in WPP‐A (whose stereo‐defect distribution is less uniform) because of its strong tendency of α‐nucleation caused by its less uniform stereo‐defect distribution, while WPP‐B is more favorable for β‐crystallization; As fusion temperature decreases, similar variation trends of crystallization temperature and β‐phase proportion can be observed from WPP‐A and WPP‐B, indicating the occurrence of OSE behavior, which provides unsurpassed β‐nucleation efficiency and induces β‐crystallization even in WPP‐A which is less favorable for β‐crystallization; moreover, the upper and lower limiting temperatures of Region II of WPP‐A and WPP‐B are identical, suggesting the uniformity of stereo‐defect distribution has little influence on temperature window for OSE (denoted as Region II). To explore the physical nature of Region II, self‐nucleation behavior and equilibrium melting temperature of PP‐A and PP‐B were studied. The lower limiting temperatures of exclusive self‐nucleation domain of both PP‐A and PP‐B are identical with the lower limiting temperatures of Region II in OSE (168°C); moreover, the T_m⁰ of both PP‐A and PP‐B are close to their upper limiting temperatures of Region II in OSE behavior (189°C). The possible explanation was proposed. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42632.     

Ductile tear behavior of multilayered polypropylene homopolymer/ethylene 1‐octene copolymer sheets

The tear resistance of the polypropylene homopolymer (HPP)/ethylene 1‐octene copolymer (POE) alternating multilayered sheets, which were prepared through multilayered coextrusion, was evaluated. Polarized optical microscope (POM) photographs revealed that HPP and POE layers aligned alternately vertical to the interfaces and continuously parallel to the extrusion direction. Tear results demonstrated the conventional blends had less tear‐resistant than the multilayered samples. Large plastic deformation of HPP layer occurred in the multilayered structure during the stable crack growth, causing the tear energy to increase with the number of layers increasing. The measurements of PCMW2D IR and WAXD revealed that the large plastic deformation had a direct relationship with the crystal structure and termination of micro‐cracks by interface. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43298.     

Effect of vinyl and phenyl group content on the physical and dynamic mechanical properties of HVBR and SSBR

High‐vinyl polybutadiene rubber (HVBR) and solution‐polymerized styrene–butadiene rubber (SSBR) can meet the requirements of high‐performance tires due to their excellent wet skid resistance and lower rolling resistance. In this paper, the effects of the vinyl and phenyl groups and their contents on the vulcanization behavior, mechanical strength, fatigue resistance, heat resistance, and wear resistance of HVBR and SSBR were investigated, and the dynamic viscoelasticities of HVBR and SSBR vulcanizates with or without carbon black were explored by dynamic mechanical analysis (DMA). The experimental results showed that the vinyl groups contributed more to the wear resistance and fatigue resistance of vulcanizates than the phenyl groups, but the phenyl groups contributed more to the mechanical strength of the vulcanizates than the vinyl groups. The DMA results showed that the vinyl and phenyl groups could significantly improve the road‐gripping capability and wet skid resistance of HVBR and SSBR vulcanizates, but carbon black could slightly weaken the effect of vinyl and phenyl groups on the wet skid resistance of vulcanizates, and the effect of carbon black on vinyl groups was more significant. Despite the presence of carbon black, the phenyl groups contributed more heat buildup to the vulcanizates than the vinyl groups. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45975.