Impact of water absorption on the creep performance of epoxy/microcrystalline cellulose composites

Recently, considerable effort has been made to study cellulose/epoxy composites. However, there is a gap when it comes to understanding the post-conditioning anomalous effect of moisture uptake on their mechanical and dynamic-mechanical properties, and on their creep behavior. In this work, up to 10.0 wt% microcrystalline cellulose (MCC) was incorporated into epoxy resin by simple mixing and sonication. Epoxy/MCC composites were fabricated by casting in rubber silicone molds, and rectangular and dog-bone test specimens were produced. The moisture uptake, dynamic mechanical, chemical, tensile, and creep behavior were evaluated. The incorporation of MCC increased the water diffusion coefficient. The changes in storage modulus and glass transition temperature, combined with Fourier-transform infrared spectroscopy analysis, evidenced that water sorption in epoxies causes both plasticization and additional resin crosslinking, although the latter is prevented by the addition of MCC. The creep strain of the composites increased by 60% after conditioning, indicating that plasticization induced by water sorption plays an important role in the long-term properties of the composites.     

Mechanical properties of natural carbon black reinforced polymer composites

This article describes the development of new carbon black material from agricultural waste (wood apple shells) by using pyrolysis method at various carbonization temperatures (400, 600, and 800°C) and used as reinforcement in polymer composites. The wood apple shell carbon black (WAS‐CB) particulates are characterized by proximate analysis, energy dispersive spectroscopy (EDS), and scanning electron microscope (SEM). Results showed that due to increases in carbonization temperature the percentage of carbon improved in the carbon black particles. Furthermore, various tests were performed to determine the effect of new carbon black material on the mechanical properties of composite at different filler loading. The results indicated that mechanical properties like tensile strength, tensile modulus, flexural strength, and flexural modulus are improved as the increase in the carbonization temperature and filler loading. The filler‐matrix bonding was analyzed by SEM. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41211.     

Crosslinked poly(vinyl alcohol) composite films with cellulose nanocrystals: Mechanical and thermal properties

In this work, poly(vinyl alcohol) (PVA) and cellulose nanocrystals (CNCs) were crosslinked using sodium tetraborate decahydrate (borax) to improve the mechanical and thermal properties of the neat PVA. The results showed that the CNCs affected the crystallization behavior of the crosslinked PVA. The crystallization temperature of the crosslinked PVA with CNCs increased considerably from ～152 to ～187 °C. The continuous improvement of the thermal stability was observed with the increasing content of CNCs in the crosslinked PVA films. Additionally, the strong interaction between the CNCs and PVA was theoretically estimated from the Young's modulus values of the composites. Thermodynamic mechanical testing revealed that the crosslinked PVA composite films with CNCs could bear higher loads at high temperature compared to the films without the CNCs. At 60 °C, 2.7 GPa was reported for the storage modulus of the crosslinked composites with 3 wt % of CNCs, twice as high as that for the crosslinked films without CNCs. Moreover, creep results were improved when CNCs were added in the crosslinked nanocomposites. The materials prepared in this work could broaden the opportunities for applications in a wide range of temperatures. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45710.     

Physical properties of polypropylene composites with hydrophobized cellulose powder by soybean oil

Cellulose materials have attracted lots of interest as potential natural fillers in the production of green polymer composites because they are ecofriendly and economic. In this study, to improve the interfacial bonding strength between cellulose powder and a hydrophobic polypropylene (PP) matrix, the surface hydrophobization of cellulose powder by soybean oil was carried out via a simple transesterification reaction procedure. Weight change measurements, Fourier transform infrared spectroscopy, and compatibility testing were used to quantitatively and qualitatively analyze the hydrophobization of the cellulose powder. By changing the hydrophobization conditions, the soybean oil content attached to the cellulose powder changed from 8.0 to 57.8%. PP composites with 20% of each hydrophobized cellulose powder were prepared by melt blending followed by compression molding. The mechanical properties of the PP composites were investigated with a universal testing machine and an Izod impact tester. Compared to the composite with pristine cellulose powder, the PP composite with the hydrophobized cellulose powder and an attached soybean oil content of 29.6% showed largely increased impact strength (46.3%), tensile strength (47.5%), and elongation at break (27.3%) values. The scanning electron microscopy images for the fracture surfaces of the composites showed that the hydrophobization induced much stronger interfacial bonding between the PP matrix and cellulose powder. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42929.     

Thermal and mechanical properties of epoxy resin reinforced with modified iron oxide nanoparticles

Epoxy polymers, having good mechanical properties and thermal stability, are often used for engineering applications. Their properties can be further enhanced by the addition of iron oxide (Fe₃O₄) nanoparticles (NPs) as fillers to the resin. In this study, pristine Fe₃O₄ NPs were functionalized with polydopamine (PDA), (3-glycidoxypropyl)trimethoxysilane (GPTMS), and (3-aminopropyl)trimethoxysilane (APTES). X-ray diffraction and scanning electron microscopy (SEM) were used to study any changes in the crystal structure and size of the NPs while Fourier-Transform Infrared Spectroscopy (FTIR) and Thermogravimetric Analysis (TGA) were used to ensure the presence of functional groups on the surface. The mechanical properties of the Fe₃O₄-based nanocomposites generally improved except when reinforced with Fe₃O₄/PDA. The maximum improvement in tensile strength (∼34%) and fracture toughness (∼13%) were observed for pristine Fe₃O₄-based nanocomposites. Dynamic mechanical analysis (DMA) showed that the use of any of the treated NPs improved the material's initial storage modulus and had a substantial impact on its dissipation potential. Also, it was observed that the glass transition temperature measurements by DMA and differential scanning calorimetry were below that of pure epoxy. SEM of the cracked surfaces shows that the incorporation of any NPs leads to an enhancement in its thermal and mechanical properties.     

Surface modification of microcrystalline cellulose (MCC) and its application in LDPE‐based composites

Microcrystalline cellulose (MCC) was modified by grafting onto its surface ferulic acid, methacryloyl chloride and oleoyl chloride. The efficacy of the chemical modification was confirmed by X‐ray photoelectron spectroscopy. In addition, the size distribution of the cellulosic particles was investigated by optical microscopy and laser granulometry and its hydrophobicity was evaluated using a contact angle method. Finally, to investigate the affinity of modified MCC with a nonpolar polymer and to assess its potential as a biobased reinforcing filler, the modified MCC was compounded into low‐density polyethylene. An organic peroxide, dicumyl peroxide, was added at selected formulations to see if it could further enhance mechanical bonding between the polymer and the particulates. The dispersion was assessed by scanning electron microscopy. Mechanical properties were investigated through tensile testing while the melt rheology of the composites was monitored by small angle oscillatory shear rheology. The acylation modification of the MCC improved the dispersion within LDPE and enhanced the mechanical properties of the composites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44348.     

Thermal and mechanical properties of wood‐plastic composites filled with multiwalled carbon nanotubes

Wood plastic composites (WPCs) are a new generation of green composites which can come mostly from recycled materials. This study focuses on the thermal conductivity and mechanical properties of WPCs filled multiwalled carbon nanotubes (MWCNTs). The thermal conductivity increases with increasing amount of MWCNTs and decreases with increasing temperature. By comparing the temperature changes of specimens during heating and cooling processes, WPCs with higher MWCNTs contents presents higher average temperature when heated until equilibrium temperature. From differential scanning calorimeter test, the melting temperatures of MWNTs reinforced WPCs change slightly, but the crystallinity is reduced with the increasing amount of MWCNTs. Based on a series of laboratory experiments carried out to investigate the mechanical performance, it can be concluded that the addition of the MWCNTs decreases the mechanical properties of WPCs due to the decohesion between thermoplastic matrix and MWCNTs particles under stress. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46308.     

Mechanical and thermal properties of biphenyldiol formaldehyde resin/gallic acid epoxy composites enhanced by graphene oxide

In this study, the gallic acid‐based epoxy resin (GA‐ER) and alkali‐catalysed biphenyl‐4,4′‐diol formaldehyde resin (BPFR) are synthesized. Glass fibre‐reinforced GA‐ER/BPFR composites are prepared. Graphene oxide (GO) is used to improve the mechanical and thermal properties of GA‐ER/BPFR composites. Dynamic mechanical properties and thermal, mechanical, and electrical properties of the composites with different GO content are characterized. The results demonstrate that GO can enhance the mechanical and thermal properties of the composites. The glass transition temperature, T_g, of the BPFR/GA‐ER/GO composites is 20.7°C higher than the pure resin system, and the 5% weight loss temperature, T_d5, is enhanced approximately 56.6°C. When the BPFR: GA‐ER mass ratio is at 4 : 6 and GO content is 1.0–1.2 wt %, the tensile and impact strengths of composites are 60.97 MPa and 32.08 kJ/m² higher than the pure resin composites, respectively. BPFR/GA‐ER composites have better mechanical properties, and can replace common BPA epoxy resins in the fabrication of composites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42637.     

Mechanical,thermal, and water absorption properties of melamine–formaldehyde‐treated sisal fiber containing poly(lactic acid) composites

The present study focuses on the melamine–formaldehyde (MF) coating ratio and silanization of PLA/sisal composites. Poly(lactic acid) (PLA) was melt blended with short sisal fiber with and without MF resin coating. MF was applied at different weight ratios (sisal:MF = 1:1; 1:3, and 1:5) to coat the untreated or silanized sisal fibers which were incorporated up to 20 parts per hundred resin (phr) amount in PLA. PLA/sisal composites were produced by compression molding. It was found that the sisal:MF coating ratio at 1:1 by weight improved the tensile strength and tensile modulus of the composite with 10 phr sisal by 4% and 57%, respectively, compared to the virgin PLA. The initial and final decomposition (T_i) and (T_f) of PLA with untreated sisal were changed from 330.8 and 367.1 to 336.2 and 370.4 °C, respectively, after MF‐coating (sisal:MF weight ratio = 1:1). This enhancement in thermal stability was attributed to the strong interaction between the MF and sisal fiber. The water absorption of PLA/MF–sisal composites slightly decreased with increasing sisal:MF ratio. This is due to the fact that the MF‐coating substantially reduced the hydrophilic properties of sisal. Moreover, FTIR spectra and SEM images proved that sisal fibers were coated by MF resin successfully. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45681.     

Wood‐derived phenol novolaks and their wood/epoxy biocomposites

Guaiacol novolak (GCN) and wood‐tar creosote novolak (WCN) were synthesized by the reactions of wood‐derived guaiacol and creosote with formalin, respectively, and used as hardeners of sorbitol polyglycidyl ether (SPE). Thermal and mechanical properties of the cured resins (SPE‐GCN and SPE‐WCN) and their biocomposites with wood flour (WF) were compared with those of the materials prepared by using a petroleum‐based phenol novolak (PN). Although tan δ peak temperatures of SPE‐GCN and SPE‐WCN were lower than that of SPE‐PN, that (58.5–70.8°C) of SPE‐GCN/WF(40–50 wt %) was higher than that (56.6–57.0°C) of SPE‐PN/WF(40–50 wt %). Tensile moduli of all the biocomposites increased by the addition of WF, while tensile strengths were rather reduced. When the biocomposites with the same WF content were compared, tensile modulus of SPE‐GCN/WF was higher than that of SPE‐PN/WF. The 5% weight loss temperatures (346–291°C) of SPE‐GCN and SPE‐GCN/WF were comparable to those (338–284°C) of SPE‐PN and SPE‐PN/WF. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41347.     

Building and origin of bio‐based bismaleimide resins with good processability,high thermal,and mechanical properties

Bio‐based high performance thermosetting resins have been urgently required by cutting‐edge fields for meeting sustainable development. A new kind of high performance thermosetting resins (BA‐n) with good processability, high thermal resistance, and mechanical properties was developed based on 4,4′‐bismaleimidodiphenylmethane (BDM) and renewable bis(5‐allyloxy)‐4‐methoxy‐2‐methylphenyl)methane (ABE) from bio‐based lignin derivative. The effect of the molar ratio of allyl to imide (n) on structures and properties of BA resins were systematically researched. BA‐n resins have much better processability, thermal, and mechanical properties than their petroleum‐based counterparts, 2,2′‐diallylbisphenol A‐modified BDM (BD‐n) resins. Compared with BD‐0.86, the best available bismaleimide (BMI) resin, BA‐0.86 not only has 6 h longer process window and 13.7 °C higher glass transition temperature, but also owns the highest flexural strength and modulus among all bio‐based allyl compound‐modified BMI resins reported. The origin behind these attractive performances of BA resins is revealed by discussing the unique crosslinked structure. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45947.     

Processing and thermal properties of composites based on recycled PET,sisal fibers,and renewable plasticizers

This investigation focuses on the preparation of bio‐based composites from recycled poly (ethylene terephthalate) (PET) and sisal fibers (3 cm, 15 wt %), via thermopressing process. Plasticizers derived from renewable raw materials are used, namely, glycerol, tributyl citrate (TBC) and castor oil (CO), to decrease the melting point of the recycled PET (T_m ∼ 265°C), which is sufficiently high to initiate the thermal decomposition of the lignocellulosic fiber. All used materials are characterized by thermogravimetric analysis and differential scanning calorimetry, and the composites are also characterized via dynamic mechanical thermal analysis. The storage modulus (30°C) and the tan δ peak values of CT [PET/sisal/TBC] indicate that TBC also acts as a compatibilizing agent at the interface fiber/PET, as well as a plasticizer. To compare different processing methods, rheometry/thermopressing and compression molding are used to prepare the recycled PET/sisal/glycerol/CO composites. These two different methods of processing show no significant influence on the thermal properties of these composites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40386.     

Polypropylene/date stone flour composites: Effects of filler contents and EBAGMA compatibilizer on morphology,thermal, and mechanical properties

This work aims to study the effects of date stone flour (DSF) on morphology, thermal, and mechanical properties of polypropylene (PP) composites in the absence and presence of ethylene‐butyl acrylate‐glycidyl methacrylate (EBAGMA) used as the compatibilizer. DSF was added to the PP matrix at loading rates of 10, 20, 30, and 40 wt %, while the amount of compatibilizer was fixed to the half of the filler content. The study showed through scanning electron microscopy analysis that EBAGMA compatibilizer improved the dispersion and the wettability of DSF in the PP matrix. Thermogravimetric analysis (TGA) indicated a slight decrease in the decomposition temperature at onset (T_onset) for all composite materials compared to PP matrix, whereas the thermal degradation rate was slower. Differential scanning calorimetry (DSC) data revealed that the melting temperature of PP in the composite materials remained almost unchanged. The nucleating effect of DSF was however reduced by the compatibilizer. Furthermore, the incorporation of DSF resulted in the increase of stiffness of the PP composites accompanied by a significant decrease in both the stress and strain at break. The addition of EBAGMA to PP/DSF composites improved significantly the ductility due to the elastomeric effect of EBAGMA. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Influence of microfibrillated cellulose and soft biocomponent on the morphology and thermal properties of thermoplastic polyurethanes

Composite materials from thermoplastic polyurethanes (TPUs) with biodegradable segments and microfibrillated cellulose (MFC) were developed as alternatives to traditional materials used in packaging or biomedical applications. Two TPUs were synthesized by the prepolymer method starting from different soft segments, poly(ε-caprolactone)/poly(butylene adipate) (PUBA) or poly(ε-caprolactone)/poly(ethylene oxide) (PUEO), and isophorone diisocyanate/aliphatic chain extender. Proton nuclear magnetic resonance (¹H NMR) confirmed the structure and Fourier transform infrared spectroscopy (FTIR) along with scanning electron microscopy showed that the soft segments with different hydrophobicity led to a higher phase mixing in PUBA and improved microphase separation in PUEO. MFC was added in the TPUs with different soft segments to increase biocompatibility, strength, and degradation rate. A better thermal stability, a gradual increase of crystallinity and a better dispersion of MFC were noticed in PUEO composites compared to PUBA ones. The crystallinity increased with 78% and 50% in PUBA and PUEO composites with 5 wt% MFC compared to the neat polyurethanes showing the nucleating ability of MFC. In addition, the enhanced storage modulus, with 75% and 25% in PUEO and PUBA composites, highlighted the reinforcing efficiency of MFC. Therefore, the addition of MFC to the already synthesized TPUs allows tailoring the morphology and thermal properties of TPUs for industrial application.     

Physical and tensile properties of epoxy laminated magnetic bacterial cellulose nanocomposite films

Despite many potential applications, the adverse impacts of magnetic nanoparticles on the tensile properties of magnetic cellulose papers and films are well established. On the other hand, water absorption and thickness swelling of cellulose materials are important limiting factors in many engineering applications. These challenges caused limited applications of magnetic cellulose nanocomposites. The aim of this study is to examine the possibility of modifying the physical and mechanical behaviors of magnetic bacterial cellulose films by epoxy resin lamination. Results showed that the tensile modulus and strength of the magnetic bacterial cellulose film, respectively, increased about 280% and 240% after epoxy lamination while they maintained their desirable magnetic and flexibility properties. Furthermore, the water absorption and thickness swelling of the epoxy laminated magnetic nanocomposite films, respectively, improved about 43% and 42%. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45118.     

Poly(vinyl alcohol)–lignin blended resin for cellulose‐based composites

Wood has limitations in strength because of its biostructural defects, including vessels. To overcome this limitation, composite materials can be innovated by breaking wood down into cellulose and lignin and reassembling them for bio‐originating strong structural materials. In this study, an ecofriendly resin was developed that was suitable for cellulose‐based composites. To overcome the low dimensional stability of lignin and to increase its interactions with cellulose, it was blended with poly(vinyl alcohol) (PVA). The PVA–lignin resin was characterized with scanning electron microscopy, Fourier transform infrared spectroscopy, thermal analysis, mechanical tensile testing, and lap‐shear joint testing. The adhesion properties of the PVA–lignin resin increased with increasing PVA content. PVA played the role of synthetic polymer and that of linker between the cellulose and lignin, like hemicellulose does in wood. The PVA–lignin resin exhibited a high miscibility, mechanical toughness, and good adhesion properties for nanocellulose composites. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46655.     

Mechanical properties of individual fiber segments of electrospun lignocellulose‐reinforced poly(vinyl alcohol)

The influence of lignocellulosic nanofibers (LCNF) additive on the inherent mechanical properties of submicron electrospun poly(vinyl alcohol) (PVA) fibers is reported. LCNF with a diameter of 25 ± 15 nm and a length of 220 ± 90 nm obtained from hemp shives were dispersed in aqueous PVA solutions to produce homogeneous nanocomposite fibers with 0, 5, and 10 w/w % LCNF loads in solid PVA. Tensile tests on mats show that LCNF additive causes up to sevenfold increase in stiffness and significant decrease in elongation at yield. AFM‐based 3‐point bending tests on single LCNF‐doped fibers reveal up to 11.4 GPa Young's modulus in the diameter range of 300 to 500 nm, indicating a 2.4 times increase compared to neat PVA fibers. Mechanical properties of both neat and LCNF‐doped PVA fibers are found to be strongly size‐dependent at lower fiber diameters, with Young's modulus values exceeding 100 GPa at below 100 nm diameters. The results can be explained by extensive restructuration of hydrogen bonding network due to the LCNF additive. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44361.     

Surface properties,thermal, and mechanical characteristics of poly(vinyl alcohol)–starch‐bacterial cellulose composite films

Nanocomposite films for food packaging applications were developed using bacterial cellulose (BC) nanofibers in different amount in a poly(vinyl alcohol)/starch (PVA/St) matrix. In search of a better method to reduce the harmful ingredients in food packaging, the cellulose nanofibers were obtained by the mechanical defibrillation of BC pellicles thus avoiding the addition of chemicals in the final packaging material. Improved mechanical performances were obtained starting from just 1% BC nanofibers in PVA/St. Atomic force microscopy images showed a uniform dispersion of BC nanofibers on the surface of nanocomposites. A twofold increase of both tensile strength and modulus was obtained for 2 wt % BC in the composite. BC nanofibers have greatly improved the barrier properties of PVA/St matrix, a twofold increase of water vapor permeability being obtained for only 2 wt % BC nanofibers in the composite film. PVA/St/2BC was proposed as a high potential material for food packaging applications. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45800.     

Preparation and morphological,thermal, and physicomechanical properties of polypropylene‐potato peel biocomposites

Potato peel powder (POPL), which is biodegradable, has been used as filler material in polypropylene (PP) matrix in varying concentration from 10 to 40% by weight to prepare biocomposites and investigated water absorption, physicomechanical and thermal properties. Scanning electron microscopy and X‐ray diffraction has been used for morphological characterization and crystallization studies. Flexural modulus of biocomposites increased by 40% compared with neat PP at 30% loading of POPL. Flexural strength also increased with increasing filler loading. Tensile strength of biocomposites has been observed to be comparable with neat PP up to 20% filler loading and increase in tensile modulus up to 40% was seen in biocomposites with 20% filler loading. Impact strength of biocomposites up to 20% filler loading was found to be at par with neat PP. Use of MA‐g‐PP compatibilizer in the biocomposites yielded better physico‐mechanical and thermal properties than biocomposites without compatibilizer. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42445.     

Surface modification of lignin for applications in polypropylene blends

The surface modification of wet‐milled softwood lignin produced with the LignoForce System was successfully carried out in a one‐step aqueous process. Different hydrophobic molecules, including cetyl trimethyl ammonium bromide, poly(ethylene oxide), polyethylene‐block‐poly(ethylene glycol), dodecenyl succinic anhydride, and alkyl ketene dimer (AKD), were investigated to design the hydrophobicity of lignin with the objective of improving the adhesion and compatibility in polymer blends composed of polar lignin particles and, for example, nonpolar polypropylene (PP). AKD, among all of the investigated approaches, proved to be the simplest and most effective for significantly increasing the contact angle of lignin while preserving the original micrometer size of wet‐milled, spray‐dried lignin particles. This treatment led to a noticeable improvement in the stiffness of lignin–PP composite blends, with an increase of approximately 15% in Young's modulus. The compatibility of the AKD‐treated lignin with PP was assessed through tensile strength measurements and blend morphology observation, whereas the mechanism of AKD interaction with lignin was investigated with contact angle measurement, differential scanning calorimetry, Fourier transform infrared spectroscopy, and ¹H‐NMR spectroscopy measurements. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45103.