Structure and properties of poly(acrylonitrile‐co‐methyl acrylate) membranes prepared via thermally induced phase separation

Poly(acrylonitrile‐co‐methyl acrylate) [(P(AN‐MA)] microporous membranes were prepared via a thermally induced phase separation (TIPS) process by using γ‐butyrolactone (γ‐BA) and glyceryl triacetate (GTA) as the mixed diluent. The purpose of this work is to investigate the effects of the γ‐BA content, P(AN‐MA) concentration, and cooling rate on the structure and properties of P(AN‐MA) membranes. A lacy structure with high connectivity was formed with 50 wt % γ‐BA, and 50 wt % GTA comprising the mixed diluent. With an increase in the γ‐BA content, the pore structure acquires semi‐closed or completely closed cell‐like morphologies. The different phase separation mechanisms greatly influence the mechanical properties of the P(AN‐MA) membranes. P(AN‐MA) membranes with a lacy structure possess better tensile strength than those with semi‐closed or completely closed cell‐like structures. The membrane pore size grows larger when the TIPS process utilizes a higher γ‐BA content and a lower cooling rate. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43444.     

Preparation of hydrolysis of poly(acrylonitrile‐co‐methyl acrylate) membranes via thermally induced phase separation: Effects of hydrolysis conditions and additives

In this work, melt processable poly(acrylonitrile‐co‐methyl acrylate) [(P(AN‐MA)] was hydrolyzed first and then formed into microporous membrane via thermally induced phase separation. In order to optimize the hydrolysis condition and fabricate hydrophilic PAN‐based membranes, a series of hydrolysis experiments were performed to indicate the influence of hydrolysis temperature, alkaline species and time. The structure and properties of hydrolyzed P(AN‐MA) [H‐P(AN‐MA)] membranes were also investigated. It was found that with the increase of hydrolysis temperature, pure water flux (PWF) increased first and then decreased. When the hydrolysis temperature increased to 30 °C, the PWF of the H‐P(AN‐MA) membrane was up to the maximum of 6712.7 L/m² h, which increased by 1661.6 L/m² h, compared with the P(AN‐MA) membranes. When 1 wt % sodium dodecyl sulfate (SDS) was incorporated into the diluents, the PWF increased dramatically, especially in high hydrolysis temperature. When the hydrolysis temperature was up to 70 °C, the PWF of H‐P(AN‐MA) membranes containing 1 wt % SDS increased by 2.3 times compared to the sample without SDS under the same condition. With 2 wt % amino functionalized multi‐walled carbon nanotubes (MWCNTs‐NH₂) employed as the additive, the tensile strength was up to 4.55 MPa. When 1 wt % SDS and 0.5 wt % MWCNTs‐NH₂ were mixed together, the bovine serum albumin rejection increased from 31.2% to 40.9%. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46380.     

Preparation and characterization of poly(ethylene‐co‐vinyl alcohol) membranes via thermally induced liquid–liquid phase separation

Porous membranes were prepared through the thermally induced phase separation of poly(ethylene‐co‐vinyl alcohol) (EVOH)/glycerol mixtures. The binodal temperature and dynamic crystallization temperature were determined by optical microscopy and differential scanning calorimetry measurements, respectively. It was determined experimentally that the liquid–liquid phase boundaries were shifted to higher temperatures when the ethylene content in EVOH increased. For EVOHs with ethylene contents of 32–44 mol %, liquid–liquid phase separation occurred before crystallization. Cellular pores were formed in these membranes. However, only polymer crystallization (solid–liquid phase separation) occurred for EVOH with a 27 mol % ethylene content, and the membrane morphology was the particulate structure. Scanning electron microscopy showed that the sizes of the cellular pores and crystalline particles in the membranes depended on the ethylene content in EVOH, the polymer concentration, and the cooling rate. Furthermore, the tendency of the pore and particle sizes was examined in terms of the solution thermodynamics of the binary mixture and the crystallization kinetics. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 853–860, 2003     

Preparation of PVDF/poly(tetrafluoroethylene‐co‐vinyl alcohol) blend membranes with antifouling propensities via nonsolvent induced phase separation method

Poly(vinylidene fluoride) (PVDF) was blended with a new amphiphilic copolymer, poly(tetrafluoroethylene‐co‐vinyl alcohol) [poly(TFE‐VA)], via non‐solvent induced phase separation (NIPS) method to make membranes with superior antifouling properties. The effects of the VA/TFE segment ratio of the copolymer and the copolymer/PVDF blend ratio on the properties of the prepared membranes were studied. Membranes with similar water permeabilities, surface pore sizes, and rejection properties were prepared and used in bovine serum albumin (BSA) filtrations with the same initial water flux and almost the same operating pressure, to evaluate the sole effect of membrane material on fouling propensity. While the VA/TFE segment ratio strongly affected the membrane antifouling properties, the effects of the copolymer/PVDF blending ratio were not so drastic. Membrane surface hydrophilicity increased, and BSA adsorption and fouling decreased upon blending a small amount of amphiphilic copolymer with a high VA/TFE segment ratio with PVDF (copolymer/PVDF blending ratio 1:5). © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43780.     

Characteristics of poly(ether ether ketone) microporous membranes prepared via thermally induced phase separation (TIPS)

The morphology and bulk properties of microporous membranes based on poly (ether ether ketone) (PEEK) have been investigated as a function of initial casting composition and thermal and mechanical processing history. Membranes were prepared via solid—liquid phase separation of miscible blends of PEEK and polyetherimide (PEI), with subsequent extraction of the PEI diluent. Scanning electron microscopy studies revealed a microporous morphology with two distinct pore size scales corresponding to diluent extraction from interfibrillar and interspherulitic regions, respectively. The membrane structure was sensitive to both initial blend composition and crystallization temperature, with the resulting pore size distribution reflecting the kinetics of phase separation. For membranes prepared with lower initial diluent content or at lower crystallization temperatures, mercury intrusion porosimetry indicated a relatively narrow distribution of fine interfibrillar pores, with an average pore size of approximately 0.04 microns. Membranes prepared at higher diluent content or at higher crystallization temperatures displayed a broad pore distribution, with a sizeable population of coarse, interspherulitic pores (0.1 to 1 μm in size). Uniaxial drawing led to a fibrillated network structure with markedly higher water flux characteristics compared to the as-cast membranes. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 66: 2347–2355, 1997     

Effect of diluent on poly(ethylene‐co‐vinyl alcohol) hollow‐fiber membrane formation via thermally induced phase separation

Poly(ethylene‐co‐vinyl alcohol) hollow‐fiber membranes with a 44 mol % ethylene content were prepared by thermally induced phase separation. A mixture of 1,3‐propanediol and glycerol was used as the diluent. The effects of the ratio of 1,3‐propanediol to glycerol in the diluent mixture on the phase diagram, membrane structure, and membrane performance were investigated. As the ratio increased, the cloud point shifted to lower temperatures, and the membrane structure changed from a cellular structure due to liquid–liquid phase separation to a particulate structure due to polymer crystallization. Better pore connectivity was obtained in the hollow‐fiber membrane when the ratio of 1,3‐propanediol to glycerol was 50:50, and the membrane showed about 100 times higher water permeability than the membrane prepared with pure glycerol. For the prepared hollow‐fiber membrane, the solute 20 nm in diameter was almost rejected. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 219–225, 2005     

Permeation and separation characteristics of acetic acid/water mixtures through poly(vinyl alcohol‐g‐itaconic acid) membranes by pervaporation,evapomeation, and temperature‐difference evapomeation

In this study, itaconic acid (IA) was grafted onto poly(vinyl alcohol) (PVA) with cerium(IV) ammonium nitrate as an initiator at 45°C. The grafted PVA was characterized with Fourier transform infrared spectroscopy, proton nuclear magnetic resonance spectroscopy, and differential scanning calorimetry. IA‐grafted PVA membranes were prepared with a casting method, and the permeation and separation characteristics of acetic acid/water mixtures were investigated with pervaporation (PV), evapomeation (EV) and temperature‐difference evapomeation (TDEV) methods. The effects of the feed composition, operating temperature, and temperature of the membrane surroundings on the permeation rate and separation factor for the acetic acid/water mixtures were studied. The permeation rates in EV were lower than those in PV, whereas the separation factors were higher. With the TDEV method, the permeation rates decreased and the separation factors increased as the temperature of the membrane surroundings decreased. The prepared membranes were also tested in PV, EV, and TDEV to separate the various compositions of the acetic acid/water mixtures (20–90 wt % acetic acid) at 40°C. The highest separation factor, 686, was obtained in TDEV with a 90 wt % acetic acid concentration in the feed. The activation energies of permeation in PV and EV were calculated to be 8.5 and 10.2 kcal/mol, respectively, for a 20 wt % acetic acid solution. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2322–2333, 2004     

Preparation of dual‐layer acetylated methyl cellulose hollow fiber membranes via co‐extrusion using thermally induced phase separation and non‐solvent induced phase separation methods

Dual‐layer acetylated methyl cellulose (AMC) hollow fiber membranes were prepared by coupling the thermally induced phase separation (TIPS) and non‐solvent induced phase separation (NIPS) methods through a co‐extrusion process. The TIPS layer was optimized by investigating the effects of coagulant composition on morphology and tensile strength. The solvent in the aqueous coagulation bath caused both delayed liquid–liquid demixing and decreased polymer concentration at the membrane surface, leading to porous structure. The addition of an additive (triethylene glycol, (TEG)) to the NIPS solution resolved the adhesion instability problem of the TIPS and NIPS layers, which occurred due to the different phase separation rates. The dual‐layer AMC membrane showed good mechanical strength and performance. Comparison of the fouling resistance of the AMC membranes with dual‐layer polyvinylidene fluoride (PVDF) hollow fiber membranes fabricated with the same method revealed less fouling of the AMC than the PVDF hollow fiber membrane. This study demonstrated that a dual‐layer AMC membrane with good mechanical strength, performance, and fouling resistance can be successfully fabricated by a one‐step process of TIPS and NIPS. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42715.     

Preparation of ultrahigh‐molecular‐weight polyethylene membranes via a thermally induced phase‐separation method

Porous, flat membranes of ultrahigh‐molecular‐weight polyethylene were prepared as thermally resistant and solvent‐resistant membranes by the thermally induced phase‐separation method. Diphenyl ether and decalin were chosen as the diluents. The phase diagrams were drawn with the cloud‐point temperatures and the crystallization temperatures. According to the phase diagrams, scanning electron microscopy images, and porosities of the samples, the influential factors, including the polymer concentration, cooling rate, and viscosity, were investigated. Porous ultrahigh‐molecular‐weight polyethylene membranes with thermal and solvent resistance could be prepared with suitable diluents and cooling rates by the thermally induced phase‐separation method. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Effect of the ethylene content of poly(ethylene-co-vinyl alcohol) on the formation of microporous membranes via thermally induced phase separation

Porous poly(ethylene-co-vinyl alcohol) (EVOH) membranes were prepared via thermally induced phase separation. The effect of the EVOH ethylene content on the membrane morphology and solute rejection property was investigated. For EVOHs with ethylene contents of 27–44 mol %, polymer crystallization (solid–liquid phase separation) occurred, and the membrane morphology was the particulate structure. However, the liquid–liquid phase separation occurred before crystallization for EVOH with a 60 mol % ethylene content. Cellular pores were formed in this membrane. For the particulate membranes, higher solute rejection and lower water permeance were obtained for EVOH with a lower ethylene content. The membrane formed by the liquid–liquid phase separation showed a sharper solute rejection change with a change in the solute radius than the particulate membranes did. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 2583–2589, 2001     

Pervaporation separation of methanol/methyl tert‐butyl ether with poly(lactic acid) membranes

Poly(lactic acid), as a natural source polymer, was used to prepare pervaporation dense membranes. The performance of these membranes for the separation of the methanol (MeOH)/methyl tert‐butyl ether (MTBE) mixtures was investigated. The effects of different operating conditions, including the feed concentration of MeOH, temperature, and flow rate, were examined. Several characterization tests were performed as well. The swelling results, scanning electron microscopy images, contact angles, and mechanical strength measurements are presented. These membranes were found to be selective to MeOH, particularly for traces of MeOH in MTBE with a separation factor of more than 30. There was a small decrease in the separation factor when the feed temperature was increased; meanwhile, the total flux increased to some extent. This could be explained with respect to the thermal motions of the polymer chains and the permeating molecules. With an increase in the feed flow rate, both the selectivity and total flux increased because the concentration and temperature polarizations decreased. At higher flow rates, the feed components were homogeneously distributed over the membrane surface, whereas there may have been a concentration or temperature gradient at lower flow rates. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Transparent poly(methyl methacrylate‐co‐butyl acrylate) nanofibers

Nanofibers of n‐Butyl Acrylate/Methyl Methacrylate copolymer [P(BA‐co‐MMA)] were produced by electrospinning in this study. P(BA‐co‐MMA) was synthesized by emulsion polymerization. The structural and thermal properties of copolymers and electrospun P(BA‐co‐MMA) nanofibers were analyzed using Fourier transform infrared spectroscopy–Attenuated total reflectance (FTIR–ATR), Nuclear magnetic spectroscopy (NMR), and Differential scanning calorimetry (DSC). FTIR–ATR spectra and NMR spectrum revealed that BA and MMA had effectively participated in polymerization. The morphology of the resulting nanofibers was investigated by scanning electron microscopy, indicating that the diameters of P(BA‐co‐MMA) nanofibers were strongly dependent on the polymer solution dielectric constant, and concentration of solution and flow rate. Homogeneous electrospun P(BA‐co‐MMA) fibers as small as 390 ± 30 nm were successfully produced. The dielectric properties of polymer solution strongly affected the diameter and morphology of electrospun polymer fibers. The bending instability of the electrospinning jet increased with higher dielectric constant. The charges inside the polymer jet tended to repel each other so as to stretch and reduce the diameter of the polymer fibers by the presence of high dielectric environment of the solvent. The extent to which the choice of solvent affects the nanofiber characteristics were well illustrated in the electrospinning of [P(BA‐co‐MMA)] from solvents and mixed solvents. Nanofiber mats showed relatively high hydrophobicity with intrinsic water contact angle up to 120°. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 4264–4272, 2013     

Characterization and CO2 sorption properties of poly[methacryloxypropylheptacyclopentyl‐T8‐silsesquioxane‐ co‐3‐methacryloxypropyltris(trimethylsiloxy)silane]

Poly[methacryloxypropylheptacyclopentyl‐T8‐silsesquioxane (MAPOSS)‐co‐3‐methacryloxypropyltris(trimethylsiloxy)silane (SiMA)] was synthesized through free radical polymerization. The physical and carbon dioxide (CO₂) sorption properties of the copolymer membranes were investigated in terms of the MAPOSS content. As the MAPOSS content increases, the membrane density increased, suggesting a decrease in the fractional free volume. In addition, the thermal stability was improved with increasing the MAPOSS content. These are because of the polyhedraloligomericilsesquioxane (POSS) units that restrict the high mobility of poly(SiMA) segments. The glass transition temperature, T_g of the copolymers was single T_g based on the differential scanning calorimetry, suggesting that the copolymers were random and not phase separation. Based on the CO₂ sorption measurement, the POSS units play a role in reducing Henry's dissolution by suppressing the mobility of the poly(SiMA) component, while POSS units increase the nonequilibrium excess free volume, which contributes to the Langmuir dissolution. Based on these results, the introduction of MAPOSS unit is one of the effective ways to improved the thermal stability and CO₂ sorption property due to the enhancement of the polymer rigidity. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Preparation of porous poly(oxymethylene) membrane with high durability against solvents by a thermally induced phase‐separation method

Porous poly(oxymethylene) membranes were prepared as new solvent‐resistant membranes by a thermally induced phase‐separation method. Porous structures were formed by solid–liquid phase separation (polymer crystallization) rather than liquid–liquid phase separation. The pores existed in the intraspherulitic and interspherulitic regions. The effects of the polymer weight percentage and cooling rate on toluene permeance and solute rejection were investigated. The solvent resistance of the membranes was tested by the immersion of the membranes in organic solvents for 1 month, and high durability against the solvents was confirmed. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1993–1999, 2002     

Kinetics of phase separation of poly(styrene‐co‐methyl methacrylate) and poly(styrene‐co‐acrylonitrile) blends

The phase behavior and kinetics of phase separation for blends of the random copolymer poly(styrene‐co‐methyl methacrylate) (SMMA) and poly(styrene‐co‐acrylonitrile) (SAN) were studied by using small‐angle laser light scattering. The partially miscible SMMA/SAN blends undergo spinodal decomposition (SD) and subsequent domain coarsening when quenched inside the unstable region. For blends of SMMA and SAN, the early stages of the phase separation process could be observed, unlike a number of other blends where the earliest stages are not visible by light scattering. The process was described in terms of the Cahn–Hilliard linear theory. Subsequently, a coarsening process was detected and the time evolution of q_m at the beginning of the late stages of phase separation followed the relationship q_m∝t^?1/3, corresponding to an evaporation–condensation mechanism. Self‐similar growth of the phase‐separated structures at different timescales was observed for the late stage. Copyright © 2004 Society of Chemical Industry     

Proton conductive reinforced poly(ethylene‐co‐styrene) membranes

Polymers with ionic conductivity are useful materials for ion exchange membranes, separators, and electrolytes in electrochemical cells. New ionomers are currently being sought to replace the ionomers, which contain fluorine and are harmful to environment and expensive. A new and promising ionomer is a sulfonated ethylene/styrene copolymer. A nearby alternating copolymer with styrene content of 47 mol % was polymerized with metallocene/MAO catalyst. Membranes were prepared by hot‐pressing copolymer films with a glassfiber tissue. Phenyl rings in the copolymers were sulfonated with chlorosulfonic acid as a sulfonating agent. As the alternating structure of the copolymer, sulfonic groups were evenly distributed along the membranes. The membranes were characterized by determining water uptake, ion exchange capacity, proton conductivity, and mechanical properties. The studies revealed that the sulfonated copolymers have promising properties for proton‐conducting applications. All membranes had good ion exchange capacity, ～ 3.5 meq/g, and proton conductivity, over 50 mS/cm. Due to the high water uptake of the sulfonated copolymer, mechanical properties of the membranes were improved by using the glassfiber tissue as reinforcement. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effect of posttreatment on morphology and properties of poly(ethylene‐co‐vinyl alcohol) microporous hollow fiber via thermally induced phase separation

Poly(ethylene‐co‐vinyl alcohol) (EVOH) hollow fiber membranes were prepared by thermally induced phase separation (TIPS) process. Water, methanol, and acetone were used to extract the diluents in the fibers, respectively. Bigger shrinkage of fibers during extractant evaporation was observed when water or methanol was used. Their interaction parameters with EVOH were calculated via Hansen solubility, respectively. The mechanism of hollow fiber volume shrinkage was discussed. It was found that affinity of the extractant with polymer was the critical factor except for the surface tension of extractant. Through the X‐ray diffraction analysis during extraction and evaporation, the crystallization behavior of the polymer was studied. From the SEM photos, it was observed that the volume shrinkage was derived from the collapse of porous structure. The fiber sample extracted by acetone had similar morphology with the sample freeze‐dried. The gas and water permeability were also measured and the results were coincident with the morphology of fibers and shrinkage data. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 4106–4112, 2007     

Formation of porous poly(ethylene‐co‐vinyl alcohol) membrane via thermally induced phase separation

Crystalline poly(ethylene‐co‐vinyl alcohol) (EVOH) membranes were prepared by a thermally induced phase separation (TIPS) process. The diluents used were 1,3‐propanediol and 1,3‐butanediol. The dynamic crystallization temperature was determined by DSC measurement. No structure was detected by an optical microscope in the temperature region higher than the crystallization temperature. This means that porous membrane structures were formed by solid–liquid phase separation (polymer crystallization) rather than by liquid–liquid phase separation. The EVOH/butanediol system showed a higher dynamic crystallization temperature and equilibrium melting temperature than those of the EVOH/propanediol system. SEM observation showed that the sizes of the crystalline particles in the membranes depended on the polymer concentration, cooling rate, and kinds of diluents. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 2449–2455, 2001     

Preparation of a poly(vinyl chloride) ultrafiltration membrane through the combination of thermally induced phase separation and non‐solvent‐induced phase separation

To regulate the polymer–diluent interaction and control the viscosity of the casting solution, diphenyl ketone (DPK) and a N,N‐dimethylacetamide/N,N‐dimethylformamide mixture were selected as a combined diluent. Poly(vinyl chloride) (PVC) utlrafiltration membranes, which had sufficient mechanical properties for their practical applications because of their bicontinuous spongy structure, were prepared by a combined process of thermally induced phase separation and non‐solvent‐induced phase separation. The phase‐separation mechanism was analyzed. In an air bath, the cast nascent solution immediately transformed into a transparent gel, and liquid–liquid phase separation was induced by a sudden drop in the temperature before crystallization. An ice–water bath was used to coagulate the membrane. The effects of the DPK and PVC concentrations on the membrane structures and performances were mainly investigated. The results show that an increase in the DPK content made the membrane pores change from fingerlike to spongy. Fully spongy pores formed, and the pores size decreased with increasing PVC concentration. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42953.     

Separation characteristics of acetic acid–water mixtures by using poly(vinyl alcohol‐g‐4‐vinyl pyridine) membranes by pervaporation and temperature difference evapomeation techniques

The separation of acetic acid–water mixtures was carried by using pervaporation (PV) and temperature difference evapomeation (TDEV) methods. For the separation process 4‐vinyl pyridine was grafted on poly(vinyl alcohol). Membranes were prepared from the graft‐copolymer by casting method and crosslinked by heat treatment. The effect of feed composition on the separation characteristics was studied and the performances of the separation methods were compared. Permeation rates obtained in PV were found to be high, whereas separation factors were high in TDEV method. Membranes gave permeation rates of 0.1–3.0 kg/(m² h) and separation factors of 2.0–61.0, depending on the composition of the feed mixture and the method. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2030–2039, 2006