Melting behavior and nonisothermal crystallization kinetics of polyamide 6/polyamide 66 molecular composites via in situ polymerization

The melting behavior and nonisothermal crystallization kinetics of pure polyamide 6 (PA 6) and its molecular composites with polyamide 66 (PA 66) were investigated with differential scanning calorimetry. The PA 6/PA 66 composites had one melting peak, whereas the coextruded PA 6/PA 66 blends had two melting peaks. With the addition of PA 66 to PA 6 via in situ anionic polymerization, the melting temperature, crystallization temperature, and crystallinity of PA 6 in the composites decreased. The half‐time of nonisothermal crystallization increased for a PA 6/PA 66 molecular composite containing 12 wt % PA 66, in comparison with that of pure PA 6. The commonly used Ozawa equation was used to fit the nonisothermal crystallization of pure PA 6 and its composites. The Ozawa exponent values in the primary stage were equal to 1.28–3.03 and 1.28–2.97 for PA 6 and its composite with 12 wt % PA 66, respectively, and this revealed that the mechanism of primary crystallization of PA 6 and PA 6/PA 66 was mainly heterogeneous nucleation and growth. All the results indicated that the incorporation of PA 66 into PA 6 at the molecular level retarded the crystallization of PA 6. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2172–2177, 2005     

Effects of swelling agents on the crystallization behavior and mechanical properties of polyamide 6/clay nanocomposites

Montomorillonite was organically modified with three different swelling agents: n‐dodecylamine, 12‐aminolauric acid, and 1,12‐diaminodecane. These organoclays and polyamide 6 (PA6) were blended in a formic acid solution. X‐ray diffraction analysis showed that the clay still retained its layer structure in the PA6/clay nanocomposite. Consequently, these materials were intercalated nanocomposites. The effects of the swelling agent and organoclay content on the crystallization behavior of the PA6/clay nanocomposites were studied with differential scanning calorimetry. The results showed that the position and width of the exothermic peak of the PA6/clay nanocomposites were changed during the nonisothermal crystallization process. The clay behaved as a nucleating agent and enhanced the crystallization rate of PA6.The crystallinity of PA6 decreased with an increasing clay content. Different swelling agents also affected the crystallization behavior of PA6. The effects of the type and content of the swelling agent on the tensile and flexural properties of PA6/clay nanocomposites were also investigated. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1686–1693, 2003     

Semianalytical models to predict the crystallization kinetics of thermoplastic fibrous composites

The growing interest for continuous fiber‐reinforced polymer composites leads to the development of new processes such as resin transfer molding for thermoplastics (RTM‐TP) or tape placement. In the aim of optimization, their simulations are required and have to include all involved physical phenomena and the associated couplings. During the consolidation step, the crystallization of the semicrystalline matrix occurs between the fibers of the multiscale reinforcement. A tricky task is to provide a realistic model able to describe the crystallization kinetics, which includes the effect of fibers on the polymer phase change and avoiding large computation time. In 2004, Haudin and Chenot proposed a generalization of the Avrami model, written in a differential form to compute the evolution of the crystallization of a neat thermoplastic in an infinite volume. In the present article, new extensions are proposed to predict the crystallization in long‐fiber thermoplastic composites, without or in the presence of transcrystallinity on fiber surfaces. In both cases, they are compared to three‐dimensional numerical simulations using a previously validated numerical method. All the numerical and analytical results are consistent. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44508.     

Studies on crystallization behaviors and crystal morphology of polyamide 66/clay nanocomposites

X‐ray diffraction methods, DSC thermal analysis, and polarized light microscopy (PLM) were used to investigate the structural changes of nylon 66/clay nanocomposites. PA 66/clay nanocomposites were prepared by the method of melt intercalation. The results indicate that the addition of the intercalated organo‐montmorillonite (OMMT) can induce generation of the β‐form crystal of PA 66 and substantially affect the arrangement of molecules in the α‐form crystal, although the crystallinity scarcely changes. Also, the DSC results indicate that the addition of OMMT in the PA 66 matrix leads to increases of crystallization temperatures and the full width at half maximum (FWHM) of the exothermic peaks. Moreover, the viscosity factor is the main influence on FWHM of the exothermic peaks of PA 66/clay nanocomposites. The results of nonisothermal crystallization kinetics show that OMMT has the effect of heterogeneous nucleation and leads to the decrease of the size of the spherocrystal. The heterogeneous nucleation effects of OMMTs influence the mechanism of crystallization and the growth mode of PA 66 crystals. PLM photographs verify that the size of spherocrystal is decreased and visually confirm the theory of crystallization kinetics. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 756–763, 2005     

Toughness improvement of novel biobased aromatic polyamide/SEBS/organoclay ternary hybrids

Biobased aromatic polyamide/organoclay (Cloisite30B, C30B) nanocomposites were melt-compounded with reactive and nonreactive styrene–ethylene–butylene–styrene (SEBS) rubbers at different weight contents to form ternary and quaternary blends. The mechanical properties were investigated as a function of the blend composition. The elongation at break and the impact strength increase with increasing SEBS rubber content, whereas the Young's modulus logically decreases proportionally to SEBS amount. Extra addition of SEBS grafted maleic anhydride (SEBS-g-MA) induces a synergistic effect. The SEBS-g-MA makes it possible to limit the aforementioned rigidity loss and to greatly increase the impact strength. The critical strain energy release rate increases significantly when both reactive and nonreactive rubbers are combined. Three types of microstructures appear depending on the blend composition: (1) small and numerous well-dispersed particles when reactive rubber is used, (2) about 10 times bigger and less numerous well-dispersed particles in the case of nonreactive rubber, and (3) a flocculated dispersion of small particles when both reactive and nonreactive rubber are added. Finally, the polyamide performances were significantly increased when the flocculated morphology was noticed due to a better PAXD/SEBS interfacial adhesion given by the SEBS-g-MA compatibilization and to a thinner rubber distribution in the matrix. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48888.     

Crystal structures and their effects on the properties of polyamide 12/clay and polyamide 6–polyamide 66/clay nanocomposites

Both polyamide 12 (PA 12)/clay and polyamide 6–polyamide 66 copolymer (PA 6/6,6)/clay nanocomposites were prepared by melt intercalation. The incorporation of 4–5 wt % modified clay largely increased the strength, modulus, heat distortion temperature (HDT), and permeation resistance to methanol of the polyamides but decreased the notched impact strength. Incorporation of the clay decreased the melt viscosities of both the PA 12 and PA 6/6,6 nanocomposites. Incorporation of the clay increased the crystallinity of PA 6/6,6 but had little effect on that of PA 12, which explained why the clay obviously increased the glass‐transition temperature of PA 6/6,6 but hardly had any effect on that of PA 12. The dispersion and orientation of both the clay and the polyamide crystals were studied with transmission electron microscopy, scanning electronic microscopy, and X‐ray diffraction. The clay was exfoliated into single layers in the nanocomposites, and the exfoliated clay layers had a preferred orientation parallel to the melt flow direction. Lamellar crystals but not spherulites were initiated on the exfoliated clay surfaces, which were much more compact and orderly than spherulites, and had the same orientation with that of the clay layers. The increase in the mechanical properties, HDT, and permeation resistance was attributed to the orientated exfoliated clay layers and the lamellar crystals. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4782–4794, 2006     

Crystal morphology and crystallization kinetics of polyamide‐11/clay nanocomposites

Polyamide‐11 (PA11)/clay nanocomposites were prepared by in situ intercalative polymerization. The crystal morphology and crystallization kinetics of these nanocomposites were investigated via polarized light microscopy (PLM), small‐angle laser scattering (SALS) and differential scanning calorimetry (DSC). PA‐11 can crystallize into well‐formed spherulites, while only very tiny crystallites were observed by PLM and SALS for the nanocomposites. Both isothermal and non‐isothermal crystallization methods were employed to investigate the crystallization kinetics by DSC. Both techniques showed an increased crystallization rate with the addition of clay. However, the Avrami exponent decreased with the addition of clay in isothermal crystallization but showed a wide range of values depending on the cooling rate in the non‐isothermal crystallization. The changes in crystal morphology and crystallization kinetics can be understood as being due to the ‘supernucleating’ effect of the nanodispersed clay layers. Copyright © 2004 Society of Chemical Industry     

高密度聚乙烯/纳米黏土复合材料的结晶行为研究

通过熔融插层法制备高密度聚乙烯/纳米黏土复合材料,采用差示扫描量热仪测试材料在不同冷却速率下的结晶性能,并通过Avrami方法、Ozawa方法和莫志深方法等方法研究其结晶行为。研究发现,纳米黏土的加入,可提高高密度聚乙烯的结晶温度、熔融温度和结晶度。非等温结晶动力学研究得到纳米黏土复合材料的 , 和 等结晶参数值表明纳米黏土复合材料可起促进成核,加速结晶作用。通过POM观察也证实高密度聚乙烯/纳米黏土复合材料比高密度聚乙烯更好的成核和结晶,结晶形态中晶粒尺寸变小,晶粒密度增大。可认为纳米黏土与高密度聚乙烯之间形成“插层”结构,增强其相互作用,利于结晶运动中链段排列。     

Crystallization,melting, and rheology of reactive polyamide blends

The crystallization and melting characteristics of a series of polyamide blends based on PA 4,6 and PA 6I were investigated by calorimetric methods; preparation of the samples was conducted so as to control the extent of transamidation occurring in the melt before crystallization. Blend samples with minimal prior thermal history displayed a modest degree of melting point depression compared to the equilibrium melting temperature of PA 4,6 (T = 309.5°C). Application of the Nishi–Wang equation indicated a value of χ = ?0.25 for the blends. PA 4,6 and the blends followed Avrami crystallization kinetics with exponents in the range 2.0 to 2.5; no systematic variation of n with blend composition was observed. The influence of transamidation was investigated for samples exposed to varying melt temperatures and melt times with the extent of transreaction quantified using ¹³C‐NMR. Increasing extents of transreaction led to a decrease in both the rate of crystallization and the overall bulk crystallinity of the blends owing to a reduction in the length and number of crystallizable blocks present along the polymer chains. Capillary rheometry studies indicated a strong sensitivity to time in the melt for the PA 4,6 homopolymer, and the mechanism responsible for the observed decrease in apparent viscosity was also operative in the blend samples. As such, it was not possible to independently assess the influence of transreaction on the rheology of the blends. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1245–1252, 2004     

Nonisothermal crystallization of polyamide 66/poly(phenylene sulfide) blends

The crystalline morphologies of isothermally and nonisothermally crystallized poly(phenylene sulfide) (PPS) and its blend with polyamide 66 (PA66) were investigated by polarized optical microscopy with a hot stage. The spherulite superstructure of PPS was greatly affected by crystallizable PA66; a Maltese cross was not clear, and the impingement between spherulites disappeared. This could be ascribed to the formation of small crystals of PA66, which filled in the PPS lamellae. The nonisothermal crystallization behavior was also measured by differential scanning calorimetry. The presence of PA66 changed the nonisothermal crystallization process of PPS. The maximum crystallization temperature of the PPS phase in the blend was higher that that of neat PPS, and this indicated that PA66 acted as a nucleus for PPS. Also, the compatibilizer poly(ethylene‐stat‐methacrylate) (EMA) was added to modify the interfacial interplay of the PA66/PPS blend system. The addition of EMA greatly influenced the nonisothermal crystallization process of the PPS phase in the blend system. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Isothermal crystallization kinetics and melting behavior of polyamide 11/silica nanocomposites prepared by in situ melt polymerization

Polyamide 11 (PA 11)/silica nanocomposites were prepared via in situ melt polymerization by the dispersion of hydrophobic silica in 11‐aminoundecanoic acid monomer. Their isothermal crystallization process and melting behaviors were analyzed by differential scanning calorimetry. The isothermal crystallization kinetics was analyzed by the Avrami equation. The obtained data showed that the model of nucleation and growth of PA 11 was not affected after the incorporation of silica and was a mixture with two‐dimensional, circular, three‐dimensional growth with thermal nucleation. Double and single melting peaks were observed depending on the crystallization temperature. The equilibrium melting point of samples was evaluated, and the spherulites growth kinetics parameters and fold surface free energy were further calculated according to the classical theories. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Enhancing mechanical properties of aromatic polyamide fibers containing benzimidazole units via temporarily suppressing hydrogen bonding and crystallization

The copolymerization modified poly(p‐phenylene terephthalamide) containing 2‐(4‐aminophenyl)?5‐aminobenzimidazole (PABZ) units in the main chain was synthesized and the corresponding poly‐p‐phenylene‐benzimidazole‐terephthalamide (PBIA) fibers were prepared by wet spinning. The HCl, the by‐product released during polymerization, can complex with PABZ units to prevent the formation of hydrogen bonding between PABZ units, resulting in amorphous PBIA fibers and a lower glass transition temperature (T_g). Therefore, for the purpose of gaining strong hydrogen bonding and high orientation degree at the same time in PBIA fibers, two‐step drawing–annealing processing was adopted. The as‐spun PBIA/HCl complex fibers were drawn first at 280°C, higher than the T_g of the PBIA/HCl complex fibers and lower than the decomplexed temperature of HCl, which temporarily suppresses the formation of hydrogen bonding and crystallization. Subsequently, the fibers were annealed to reform hydrogen bonding between PABZ units and crystallization via decomplexation of HCl at 400°C. However, when the drawing is above the decomplexed temperature of HCl, the decomplexation of HCl begins to occur which leads to the reform of hydrogen bonding and crystallization, and the tensile strength of the drawn‐annealed PBIA/HCl complex fibers decreases with a decrease in the HCl content of fibers. The tensile strength of two‐step drawn‐annealed fibers increased by approximately 15% compared to that of one‐step drawn PBIA/HCl complex fibers. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42482.     

Crystallization of polyamide 56/polyamide 66 blends: Non‐isothermal crystallization kinetics

The non‐isothermal crystallization behaviors of PA56, PA66, and PA56/PA66 blends were studied by differential scanning calorimetry. The Jeziorny and Mo's methods were used to analyze their non‐isothermal crystallization kinetics. The results indicated that Mo's method was better to describe the experimental data in this work. The crystallization rate of PA56 was much slower than that of PA66. The crystallization rate of PA56/PA66 blend was speeded up significantly with the increasing PA66 content when the PA66 content was less than 30 wt %. Further increase in the PA66 content only leads to relatively less increase of the crystallization rate in the PA56/PA66 blends. Activation energies have been determined with Friedman method. The activation energy of PA56/PA66 blends is decreased and lower than that of PA56. PA66 may play a role of nucleating agent toward PA56 to make it crystallize more easily in PA56/PA66 blends. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46409.     

Isothermal crystallization of lightly sulfonated syndiotactic polystyrene/montmorillonite clay nanocomposites

Lightly sulfonated syndiotactic polystyrene (sPS) nanocomposites were prepared using a solution intercalation technique, and the effect of montmorillonite clay on the crystallization kinetics of sulfonated sPS ionomer nanocomposites was systematically studied. Wide angle X-ray diffraction (WAXD) and transmission electron microscopy (TEM) were used to evaluate the dispersion of clay platelets within sPS and sulfonated sPS ionomer (SsPS) matrices. Experimental results obtained from WAXD and TEM revealed a predominately exfoliated morphology within the SsPS ionomer containing 5 wt.% of organically-modified clay. The corresponding non-sulfonated sPS control exhibited a mixed morphological structure consisting of intercalated platelets and many platelets that were present as micron-sized agglomerates. Using differential scanning calorimetry (DSC), the Avrami approach was used to elucidate information related to nucleation and growth within the sPS and SsPS systems during the isothermal crystallization process. Pristine and organically-modified clays significantly increased the overall crystallization rate of the SsPS ionomer, while the nanoclays slightly decreased the crystallization rate of the non-ionic sPS. The mechanistic origins of increased crystallization rates within the SsPS ionomer clay nanocomposites were attributed to multiple phenomena including disruption of the ionomer electrostatic network and a nucleating effect due to the presence of well-separated, homogeneously dispersed clay platelets.     

氯丁橡胶/有机黏土纳米复合材料应变诱导结晶行为

通过熔体插层法制备氯丁橡胶/有机黏土纳米复合材料(CRCNs),利用偏光显微镜观察CRCNs在不同应变条件下微观结构的变化。主要研究有机黏土对CRCNs应变诱导结晶行为的影响,并通过XRD和SEM表征了CRCNs的微观结构。结果表明: 当有机黏土含量为5 phr时,CRCNs的综合力学性能最优。随着应变的增加,CRCNs的应力也在增加;当应变达到一定值时, CRCNs的应力迅速增加,应变诱导结晶集中产生。随着有机黏土含量的增加, CRCNs拉伸诱导结晶行为在高应变条件下产生。分析原因是氯丁橡胶基体中有机黏土与橡胶分子的插层结构逐渐减少,诱导结晶能力变弱。     

Melt processing of polyamide 12 and cellulose nanocrystals nanocomposites

The fabrication of nanocomposites of polyamide 12 (PA12) and cellulose nanocrystals (CNCs) isolated from cotton and tunicates is reported. Through a comparative study that involved solution‐cast (SC) and melt‐processed materials, it was shown that PA12/CNC nanocomposites can be prepared in a process that appears to be readily scalable to an industrial level. The results demonstrate that CNCs isolated from the biomass by phosphoric acid hydrolysis display both a sufficiently high thermal stability to permit melt processing with PA12, and a high compatibility with this polymer to allow the formation of nanocomposites in which the CNCs are well dispersed. Thus, PA12/CNC nanocomposites prepared by melt‐mixing the two components in a co‐rotating roller blade mixer and subsequent compression molding display mechanical properties that are comparable to those of SC reference materials. Young's modulus and maximum stress could be doubled in comparison to the neat PA12 by introduction of 10% (CNCs from tunicates) or 15% w/w (CNCs from cotton) CNCs. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42752.     

Isothermal and nonisothermal crystallization kinetics of syndiotactic polystyrene/clay nanocomposites

Differential scanning calorimeter (DSC) and X‐ray diffraction methods were used to investigate the isothermal and nonisothermal crystallization behavior and crystalline structure of syndiotactic polystyrene (sPS)/clay nanocomposites. The sPS/clay nanocomposites were prepared by mixing the sPS polymer solution with the organically modified montmorillonite. DSC isothermal results revealed that introducing 5 wt% of clay into the sPS structure causes strongly heterogeneous nucleation, inducing a change of the crystal growth process from mixed three‐dimensional and two‐dimensional crystal growth to two‐dimensional spherulitic growth. The activation energy of sPS drastically decreases with the presence of 0.5 wt% clay and then increases with increasing clay content. The result indicates that the addition of clay into sPS induces the heterogeneous nucleation (a lower ΔE) at lower clay content and then reduces the transportation ability of polymer chains during crystallization processes at higher clay content (a higher ΔE). We studied the non‐isothermal melt‐crystallization kinetics and melting behavior of sPS/clay nanocomposites at various cooling rates. The correlation among crystallization kinetics, melting behavior and crystalline structure of sPS/clay nanocomposites is discussed. Polym. Eng. Sci. 44:2288–2297, 2004. © 2004 Society of Plastics Engineers.     

Rheological and crystallization enhancement in polyphenylenesulfide and polyetheretherketone POSS nanocomposites

Polyhedral oligomeric silsesquioxane (POSS) additives have been shown to increase melt‐flow and crystallization in thermoplastics. In this study, the effect of incorporation of trisilanolphenyl‐POSS molecules in polyphenylenesulfide (PPS) and polyetheretherketone (PEEK) on rheology, crystallization kinetics, and thermal and mechanical properties was evaluated. Parallel plate rheometry revealed a reduction in the viscosity of PPS and PEEK with the addition of POSS. The magnitude and concentration dependence of rheological modification were shown to depend on the polymer structure and POSS solubility. Isothermal crystallization kinetics were analyzed using the Avrami model and it was found that the addition of POSS accelerated the crystallization rate of PPS blends with no significant effect on PEEK blends. Interestingly, no statistical difference in degradation temperature, tensile modulus, or tensile strength of PPS or PEEK blends was observed. The findings indicate the potential for improvements in melt viscosity and crystallization of high temperature thermoplastics with tailored POSS/polymer interactions. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44462.     

A new method to prepare low melting point polyamide‐6 and study crystallization behavior of polyamide‐6/calcium chloride complex by rheological method

A new method to prepare low melting point polyamide‐6 (LPA6) by complex reaction of calcium chloride (CaCl₂) and polyamide‐6 (PA6) in a co‐rotating twin screw extruder was reported. We employed a new rheological method to study the crystallization behavior of PA6/CaCl₂ complex and the mechanism of confined crystallization of PA6. Compared with differential scanning calorimetry (DSC), this method was more capable of detecting crystalline information. What's more, it was also an effective method for studying mechanism of confined crystallization. From the results of X‐ray diffraction, DSC, infrared spectroscopy, rheology, and mechanical properties, the complex reaction of CaCl₂ with the carbonyl oxygen atom in the amide group disrupted the intermolecular hydrogen bonding and confined the mobility of PA6 molecules. This could significantly reduce the crystallinity and melting temperature of PA6, and improve tensile strength and notched Izod impact strength. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41513.