Modification of a fluorine–silicone acrylic resin with a free‐radical‐catching agent

Several kinds of free‐radical‐catching fluorine–silicone acrylic resins with different contents of 2,2,6,6‐tetramethyl‐4‐piperidyl methacrylate (TMPM) were synthesized by solution copolymerization. The chemical structures and properties of the resins were characterized and followed the performances of their respective coatings. The results demonstrate that these kinds of resins showed a high ability to produce nitroxide. The coatings had good thermal stability and hydrophobicity with water contact angles over 100°. Moreover, the weather resistance showed a great improvement for the synergetic protection by bonded TMPM, organic fluorine, and silicone. By aging tests, the modified coatings still maintained excellent mechanical properties with an impact strength and flexibility of 400 N cm and 2 mm, respectively. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46385.     

Time–temperature–transformation cure diagrams of phenol–formaldehyde and lignin–phenol–formaldehyde novolac resins

In this study, the time–temperature– transformation (TTT) cure diagrams of the curing processes of several novolac resins were determined. Each diagram corresponded to a mixture of commercial phenol–formaldehyde novolac, lignin–phenol–formaldehyde novolac, and methylolated lignin–phenol–formaldehyde novolac resins with hexamethylenetetramine as a curing agent. Thermomechanical analysis and differential scanning calorimetry techniques were applied to study the resin gelation and the kinetics of the curing process to obtain the isoconversional curves. The temperature at which the material gelled and vitrified [the glass‐transition temperature at the gel point (_gelT_g)], the glass‐transition temperature of the uncured material (without crosslinking; T_g0), and the glass‐transition temperature with full crosslinking were also obtained. On the basis of the measured of conversion degree at gelation, the approximate glass‐transition temperature/conversion relationship, and the thermokinetic results of the curing process of the resins, TTT cure diagrams of the novolac samples were constructed. The TTT diagrams showed that the lignin–novolac and methylolated lignin–novolac resins presented lower T_g0 and _gelT_g values than the commercial resin. The TTT diagram is a suitable tool for understanding novolac resin behavior during the isothermal curing process. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Novel synergistic flame‐retardant system of Mg–Al–Co–LDHs/DPCPB for ABS resins

Acrylonitrile‐butadiene‐styrene (ABS) resins are widely used in many sectors of the industry due to excellent mechanical properties, low temperature resistance, heat resistance, and chemical resistance. However, its flammability constitutes a key limitation in their applications. Consequently, development of flame‐retarding ABS resins is imperative. Herein, we report a novel synergistic system composed of Mg–Al–Co–layered double hydroxides (LDHs) prepared via a co‐precipitation method, and [4‐(diphenoxy‐phosphorylamino)‐6‐phenyl‐[l,3,5] triazin‐2‐y1]‐phosphoramidic acid diphenyl ester (DPCPB), a novel intumescent flame retardant. The properties of the as‐prepared LDHs/DPCPB/ABS composites are evaluated using standard combustion performance tests including limiting oxygen index (LOI) and vertical burning test (UL‐94). Novel ABS resins with the composition of ABS/DPCPB = 100/25 and ABS/DPCPB/LDHs = 100/2l/4 exhibit higher LOIs, 23.9 and 24.7, respectively, compared to 18.1 for the pure ABS. Meanwhile, they meet the V‐2 and A‐1 level, respectively, in UL‐94 tests. Moreover, the prepared composites exert flame‐retarding effects in gas phase and condensed phase simultaneously. Our results reveal synergistic effects between Mg–Al–Co–LDHs and DPCPB for the flame retardation of ABS resins. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46319.     

Mechanical and piezo‐resistive properties of styrene–butadiene–styrene copolymer covalently modified with graphene/styrene–butadiene–styrene composites

As novel piezoelectric materials, carbon‐reinforced polymer composites exhibit excellent piezoelectric properties and flexibility. In this study, we used a styrene–butadiene–styrene triblock copolymer covalently grafted with graphene (SBS‐g‐RGO) to prepare SBS‐g‐RGO/styrene–butadiene–styrene (SBS) composites to enhance the organic solubility of graphene sheets and its dispersion in composites. Once exfoliated from natural graphite, graphene oxide was chemically modified with 1,6‐hexanediamine to functionalize with amino groups (GO–NH₂), and this was followed by reduction with hydrazine [amine‐functionalized graphene oxide (RGO–NH₂)]. SBS‐g‐RGO was finally obtained by the reaction of RGO–NH₂ and maleic anhydride grafted SBS. After that, X‐ray diffraction, X‐ray photoelectron spectroscopy, Raman spectroscopy, scanning electron microscopy, transmission electron microscopy, thermogravimetric analysis, and other methods were applied to characterize SBS‐g‐RGO. The results indicate that the SBS molecules were grafted onto the graphene sheets by covalent bonds, and SBS‐g‐RGO was dispersed well. In addition, the mechanical and electrical conductivity properties of the SBS‐g‐RGO/SBS composites showed significant improvements because of the excellent interfacial interactions and homogeneous dispersion of SBS‐g‐RGO in SBS. Moreover, the composites exhibited remarkable piezo resistivity under vertical compression and great repeatability after 10 compression cycles; thus, the composites have the potential to be applied in sensor production. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46568.     

Synthesis of silicone–acrylic resins and their applications to superweatherable coatings

Silicone–acrylic resins were synthesized to prepare superweatherable paints for building materials. The raw materials used were n‐butyl acrylate, methyl methacrylate, and n‐butyl methacrylate as acrylic monomers and 3‐methacryloxypropyltrimethoxysilane (MPTS) as a silicone monomer reactive with the acrylic monomers. Acrylic copolymers were synthesized such that their glass‐transition temperatures were adjusted to 30°C and their MPTS contents were varied to 10, 20, and 30 wt %. As the content of silicone and MPTS increased, average molecular weight and viscosity increased, and thermal stability at high temperatures improved. When we tested the properties of coatings by blending the synthesized silicone–acrylic resins with a white pigment, adhesion was superior with various substrates, and their properties were suitable on the whole. Weatherability was tested by an outdoor exposure test with a weather‐ometer and an accelerated weathering tester, and their results showed that silicone–acrylic resin composed of 30 wt % MPTS was a superweatherable coating. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1614–1623, 2001     

Characterization of phenol–urea–formaldehyde resin by inline FTIR spectroscopy

Phenol–urea–formaldehyde (PUF) resins were synthesized by a two‐step polymerization process. The first step was the synthesis of 2,4,6‐trimethylolphenol (TMeP) from phenol and formaldehyde, under alkaline conditions. In the second step PUF resins were synthesized by the reaction of TMeP with urea, under acidic and alkaline conditions. The influence of temperature on the synthesis of TMeP was investigated. The molar ratio between TMeP and urea was varied to study the composition effect on the second step of the PUF synthesis and final product properties. Synthesis of TMeP and PUF resins were monitored by inline FTIR‐ATR system. Analytical methods, such as differential scanning calorimetry, nuclear magnetic resonance, thermogravimetric analysis, and infrared spectroscopy were used for characterization of TMeP and PUF resins. Obtained PUF resins were cured and tested on flexural strength. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Acrylated epoxidized soybean oil as a styrene replacement in a dicyclopentadiene‐modified unsaturated polyester resin

Nonvolatile and nonhazardous acrylated epoxidized soybean oil (AESO) was investigated as a replacement for hazardous styrene in a commercial unsaturated polyester (UPE) resin [a mixture of styrene and a dicyclopentadiene (DCPD)‐modified UPE (DCPD–UPE)]. DCPD–UPE was prepared from ethylene glycol, diethylene glycol, maleic anhydride, and DCPD. Mixtures of AESO and DCPD–UPE [AESO–(DCPD–UPE) resins] were found to be homogeneous, easily pourable solutions at room temperature. The glass‐fiber‐reinforced composites from the AESO–(DCPD–UPE) resins were comparable or even superior to those from the mixture of styrene and DCPD–UPE in terms of the flexural and tensile strengths. The viscoelastic properties of the cured AESO–(DCPD–UPE) resins and the corresponding glass‐fiber‐reinforced composites were characterized by dynamic mechanical analysis. The viscosities and pot lives of the AESO–(DCPD–UPE) resins as a function of the temperature were studied. The curing mechanism of the AESO–(DCPD–UPE) resins is discussed. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46212.     

Urea–formaldehyde–propionaldehyde physical gelation resins for improved swelling in water

Urea–formaldehyde (UF) resins' water tolerance and swelling thickness of interior‐grade wood panels bonded with UF resins were improved markedly by introducing small amounts of UFPropanal (UFP) polycondensates into the UF resin. ¹³C NMR of urea–propanal (UP) resins showed that urea and propanal do react up to the formation of dimers. The water repellancy imparted by insertion in the resin of the alkyl chain of propanal limits the proportion of propanal that can be used. Gel permeation chromatography showed that this appears to be so because UP resins and UFP resins exist as an equilibrium between two separate intermingling phases, namely one in solution and the second in a state of physical gelation. This latter is different from the state of physical gelation observed on ageing or advancement of formaldehyde‐only based polycondensation resins. This physical gelation is brought on by the insertion in the resin of the water repellant chain of the propanal reacted with urea and constitutes a new state of physical gelation of polycondensates other than what was already reported in the literature. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5131–5136, 2006     

Influence of the synthesis conditions on the curing behavior of phenol–urea–formaldehyde resol resins

The curing behavior of synthesized phenol–urea–formaldehyde (PUF) resol resins with various formaldehyde/urea/phenol ratios was studied with differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). The results indicated that the synthesis parameters, including the urea content, formaldehyde/phenol ratio, and pH value, had a combined effect on the curing behavior. The pH value played an important role in affecting the shape of the DSC curing curves, the activation energy, and the reaction rate constant. Depending on the pH value, one or two peaks could appear in the DSC curve. The activation energy was lower when pH was below 11. The reaction rate constant increased with an increase in the pH value at both low and high temperatures. The urea content and formaldehyde/phenol ratio had no significant influence on the activation energy and rate constant. DMA showed that both the gel point and tan δ peak temperature (T_tanδ) had the lowest values in the mid‐pH range for the PUF resins. A different trend was observed for the phenol–formaldehyde resin without the urea component. Instead, the gel point and T_tanδ decreased monotonically with an increase in the pH value. For the PUF resins, a high urea content or a low formaldehyde/phenol ratio resulted in a high gel point. The effect of the urea content on T_tanδ was bigger than that on the gel point because of the reversible reaction associated with the urea component. Too much formaldehyde could lead to more reversible reactions and a higher T_tanδ value. The effects of the synthesis conditions on the rigidity of the cured network were complex for the PUF resins. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 95: 1368–1375, 2005     

Synthesis–structure–performance relationship of cocondensed phenol–urea–formaldehyde resins by MALDI‐ToF and 13C NMR

Matrix assisted laser desorption ionization time of flight (MALDI‐ToF) mass spectrometry has consistently confirmed on a number of PUF resins that phenol–urea cocondensates exist in phenol–urea–formaldehyde (PUF) resins. A noticeable proportion of methylene‐linked phenol to urea cocondensates were detected in all the PUF resins tried, alongside methylene bridges connecting phenol to phenol and urea to urea. The PUF, PF, and UF oligomers formed were identified. Variations of the PUF preparation procedure did always yield a certain proportion of the mixed phenol to urea cocondensates. Their relative proportion was determined and related the synthesis procedure used. Comparison of the MALDI‐ToF results with a ¹³C NMR investigation showed that in a real PUF resin in which phenol to urea cocondensates were identified the methylene bridge NMR signal at 44 ppm, characteristic of phenol to urea unsubstituted model compound cocondensates, does not appear at all. This confirmed that this peak cannot be taken as an indication of the existence of phenol and urea condensation under actual resin preparation conditions. The peak indicating cocondensation in PUF resins in which the phenolic nuclei and urea are substituted appears instead at 54.7–55.0 ppm. Thermomechanical analysis has again confirmed that the resin gel times greatly accelerates with increasing urea molar content. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Renewable polyol‐based polycarbamates and polycarbamate–formaldehyde thermosetting resins

Several polycarbamates and polycarbamate–formaldehyde (CF) resins were synthesized, and their properties were investigated aiming at developing of useful thermosetting polymer materials from simple polyols including those derived from renewable resources. Polycarbamates synthesized from polyols using two‐step laboratory routes showed good storage stabilities making them suitable as large volume industrial chemicals. Furthermore, syntheses and ¹³C‐NMR studies of CF resins showed the formation of oligomeric resins having hydroxymethyl and methylene groups with thermosetting curing properties that are similar to those of current urea–formaldehyde (UF) resins. Dynamic mechanical analysis studies showed somewhat slower curing rates for CF resins compared to UF resins. Bonding of particleboard and internal bond and free formaldehyde content measurements indicated high‐bond strength values and very low‐formaldehyde emission potentials for CF resins. The higher functionalities of CF resins appear to be the basis of good performances. Further investigations on scalable synthesis methods for polycarbamates and on the expansion of CF resins' bonding capabilities would need to be investigated in the future. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Alkyd–epoxy blends as multipurpose coatings

The alkyd resins of three different compositions based on nahar seed oil (Mesua ferrea), phthalic anhydride, and maleic anhydride were synthesized by an alcoholysis method. These alkyd resins were blended with a commercially available epoxy resin (Araldite 250, Ciba Geigy, Mumbai, India) separately to study the performance of the blends as coatings. The morphology of the blends was studied with scanning electron microscopy. The drying time, gloss, flexibility, pencil hardness, adhesion, pressure test, and chemical resistance under different conditions were measured for this purpose. The thermal characteristics of the blends were also investigated by thermogravimetric analysis. The studies showed better performance of the blends with respect to the drying time, hardness, flexibility, gloss, pressure test, thermal stability, and chemical resistance. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 516–521, 2006     

Studies on UV‐stable silicone–epoxy resins

Silicone–epoxy resins were synthesized through hydrosilylation of 1,2‐epoxy‐4‐vinyl‐cyclohexane with 1,3,5,7‐tetramethycyclotetrasiloxane. The silicone–epoxy resins showed high reactivity in the presence of aluminum complex/silanol compound catalysts. Curing of the resins was effected at extremely low concentrations of the aluminum acetylacetonate/Ph₂Si(OH)₂ catalyst to give hard materials with optical clarity. For the silicone–epoxy resins containing Si? H bonds, Al(acac)₃ alone is effective for the curing. The cured silicone–epoxy resins showed excellent UV resistance. An improvement in the lifetime of UV‐LEDs was achieved using the silicone–epoxy compositions as encapsulant. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 3954–3959, 2007     

Flame‐based synthesis and in situ functionalization of palladium alloy nanoparticles

Flame‐driven synthesis and functionalization of palladium‐containing nanoparticles is demonstrated using a high temperature reducing jet (HTRJ) process that decouples flame chemistry from particle formation chemistry and provides a reducing environment that enables synthesis of metal nanoparticles from low‐cost aqueous precursors. Nanoparticles with controlled palladium, copper, and silver content were synthesized and functionalized with amine‐containing ligands using both in situ and ex situ approaches. For in situ functionalization, octylamine was sprayed into the quench section of the HTRJ reactor to cap the nanoparticles in the gas phase. For the ex situ approach, the “bare” nanopowders were heated in various amines (hexylamine, octylamine, and oleylamine) to form stable dispersions. Use of oleylamine at high temperature allowed modification of the nanoparticle size and shape while maintaining the alloy composition. These in situ and ex situ functionalization methods provide flexibility to tailor particles for specific applications such as electrocatalysis or hydrogen purification. © 2018 American Institute of Chemical Engineers AIChE J, 64: 3826–3834, 2018     

Toughening of cyanate ester resin by N‐phenylmaleimide–N‐(p‐hydroxy)phenyl‐maleimide–styrene terpolymers and their hybrid modifiers

N‐Phenylmaleimide–N‐(p‐hydroxy)phenylmaleimide–styrene terpolymer (HPMS), carrying reactive p‐hydroxyphenyl groups, was prepared and used to improve the toughness of cyanate ester resins. Hybrid modifiers composed of N‐phenylmaleimide–styrene copolymer (PMS) and HPMS were also examined for further improvement in toughness. Balanced properties of the modified resins were obtained by using the hybrid modifiers. The morphology of the modified resins depends on HPMS structure, molecular weight and content, and hybrid modifier compositions. The most effective modification of the cyanate ester resin was attained because of the co‐continuous phase structure of the modified resin. Inclusion of the modifier composed of 10 wt% PMS (M_w 136 000 g mol^?1) and 2.5 wt% HPMS (hydroxyphenyl unit 3 mol%, M_w 15 500 g mol^?1) led to 135% increase in the fracture toughness (K_IC) for the modified resin with a slight loss of flexural strength and retention of flexural modulus and glass transition temperature, compared with the values for the unmodified resin. Furthermore, the effect of the curing conditions on the mechanical and thermal properties of the modified resins was examined. The toughening mechanism is discussed in terms of the morphological and dynamic viscoelastic behaviour of the modified cyanate ester resin system. © 2001 Society of Chemical Industry     

Modification of phenol–formaldehyde resol resins by lignin,starch, and urea

Lignin‐based chemicals, starch, and urea were used as modifiers for phenol–formaldehyde resol resins. The effects of the addition stage of the modifiers used in the synthesis of the resins and the type of modification reagent on the structures of the resins and their molar masses and reactivities were investigated. The modifications with corn starch and lignin promoted condensation; this was verified by increased molar masses and high ratios of methylene bridges to the sum of free ortho and para aromatic groups with respect to the corresponding reference resin without a modification reagent. The later the modifier was added to the resin condensation mixture, the more methylene bridges were formed with respect to the amounts of free ortho and para aromatic groups. In addition, when urea or wheat starch was added in the later condensation stage, the final condensation also reached high stages. The modifications with lignosulfonate and starch, as well as the early addition of urea, enhanced p–p′ bridge structures. The lowest condensation stage and, therefore, the highest reactivity were found when wheat starch was added with the starting reagents. The curing heat of the wheat‐starch‐modified resins decreased according to the deferred addition point of starch. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 582–588, 2003     

A novel method for preparation of epoxy resins using thiol–ene click reaction

Epoxy resins (EPs) have a wide range of applications due to their remarkable performances. A major issue about them is the associated serious environmental pollution and high manufacturing cost because of the tedious synthetic procedure and the large amount of organic solvents used in production. Here, we report a facile, highly efficient approach to addressing these challenges using thiol–ene click reaction. The new synthesis process is based on mass‐produced materials including triols, diols, mercaptopropionic acid and glycidyl methacrylate and involves only two steps, that is, esterification and thiol–ene click reaction. Three types of high purity sulfur‐containing EPs are synthesized at high yields. The chemical structures and molecular weights of the newly synthesized EPs were characterized by Fourier translation infrared spectroscopy, ¹H‐NMR and matrix‐assisted laser desorption/ionization time of flight mass spectrometry. Using the methyl nadic anhydride as crosslinker, these resins have shown excellent heat‐resistance due to the absence of hydroxyl groups. They demonstrate high thermal decomposition temperatures, showing no dehydration decomposition at 260°C and therefore are suitable for applications as solvent‐free resins. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42316.     

Improvement in the water‐absorbing properties of superabsorbent polymers (acrylic acid‐co‐acrylamide) in supercritical CO2

Superabsorbent resins prepared by ultraviolet radiation‐inducing polymerization techniques with acrylic acid/acrylamide were treated with supercritical carbon dioxide (SC‐CO₂). The water‐absorbing properties of the treated resins were greatly improved. The water‐absorbing properties of resins treated with SC‐CO₂ in the pressure range of 10–35 MPa and the temperature range of 40–60°C were studied. The effects of the treatment time and depressurizing speed of CO₂ after treatment were also examined. Obviously, different results were found for particles of different sizes. Smaller particles were more efficient under the same treatment conditions. Samples were tested with differential scanning calorimetry. The results showed that the plasticizing effect of CO₂ reduced the glass‐transition temperature of the polymer, and it was proposed that the plasticization effect might have led to polymer chain redistribution and better flexibility. Minor changes in the surface morphology of the particles were observed with scanning electron microscopy. The extraction of the unpolymerized monomers by SC‐CO₂ was also studied. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2272–2278, 2002     

Study the factors affecting the performance of organic–inorganic hybrid coatings

In this article, a series of hybrid organic–inorganic coatings based on silica‐epoxy composite resins were prepared with the sol‐gel method by using γ‐aminopropyl triethoxysilane as a coupling agent. Especially, the research emphasized on the factors that influenced on the properties of the prepared hybrid coatings. Firstly, epoxy resin was reacted with γ‐aminopropyl triethoxysilane at a specific feeding molar ratio; subsequently, the asprepared sol–gel precursor was cohydrolyzed with tetraethoxysilane (TEOS) at various contents to afford chemical bondings to form silica networks and give a series of organic–inorganic hybrid coatings. They were loaded and cured on steel panels and characterized for FTIR, TGA, DSC, water contact angles (WCA), pencil hardness, surface & three‐dimensional morphological studies, and potentiodynamic polarization tests. The surfaces of the hybrid coatings showed Sea‐Island or Inverting Sea‐Island morphologies at a certain relative content of two components, which made the coatings possess hydrophobic property. Due to the contribution of organic and inorganic components, the prepared hybrid coatings possess a lot of properties such as pencil hardness, thermotolerance, and corrosion resistance. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41010.     

13C‐NMR study on cure‐accelerated phenol–formaldehyde resins with carbonates

Both liquid‐ and solid‐state ¹³C‐NMR spectroscopies were employed to investigate the cure‐acceleration effects of three carbonates [propylene carbonate (PC), sodium carbonate (NC), and potassium carbonate (KC)] on liquid and cured phenol–formaldehyde (PF) resins. The liquid‐phase ¹³C‐NMR spectra showed that the cure‐acceleration mechanism in the PC‐added PF resin seemed to be involved in increasing reactivity of the phenol rings, while the addition of both NC and KC into PF resin apparently resulted in the presence of ortho–ortho methylene linkages. Proton spin‐lattice rotating frame relaxation time (T_1ρH) measured by solid‐state ¹³C‐CP/MAS‐NMR spectroscopy was smaller for the cure‐accelerated PF resins than for that of the control PF resin. The result indicated that cure‐accelerated PF resins are less rigid than the control PF resin. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 841–851, 2000