Conversion of biomass to fuel: Transesterification of vegetable oil to biodiesel using KF loaded nano-γ-Al2O3 as catalyst

KF-impregnated nanoparticles of γ-Al₂O₃ were calcinated and used as heterogeneous catalysts for the transesterification of vegetable oil with methanol for the synthesis of biodiesel (fatty acid methyl esters, FAME). The ratio of KF to nano-γ-Al₂O₃, calcination temperature, molar ratio of methanol/oil, transesterification reaction temperature and time, and the concentration of the catalyst were used as the parameters of the study. A methyl ester yield of 97.7 ± 2.14% was obtained under the catalyst preparation and transesterification conditions of KF loading of 15 wt%, calcination temperature of 773 K, 8 h of reaction time at 338 K, and using 3 wt% catalysts and molar ratio of methanol/oil of 15:1. This relatively high conversion of vegetable oil to biodiesel is considered to be associated with the achieved relatively high basicity of the catalyst surface (1.68 mmol/g) and the high surface to volume ratio of the nanoparticles of γ-Al₂O₃.     

Biodiesel production from waste cooking palm oil using calcium oxide supported on activated carbon as catalyst in a fixed bed reactor

A reactor has been developed to produce high quality fatty acid methyl esters (FAME) from waste cooking palm oil (WCO). Continuous transesterification of free fatty acids (FFA) from acidified oil with methanol was carried out using a calcium oxide supported on activated carbon (CaO/AC) as a heterogeneous solid-base catalyst. CaO/AC was prepared according to the conventional incipient-wetness impregnation of aqueous solutions of calcium nitrate (Ca(NO₃)₂·4H₂O) precursors on an activated carbon support from palm shell in a fixed bed reactor with an external diameter of 60 mm and a height of 345 mm. Methanol/oil molar ratio, feed flow rate, catalyst bed height and reaction temperature were evaluated to obtain optimum reaction conditions. The results showed that the FFA conversion increased with increases in alcohol/oil molar ratio, catalyst bed height and temperature, whereas decreased with flow rate and initial water content in feedstock increase. The yield of FAME achieved 94% at the reaction temperature 60 °C, methanol/oil molar ratio of 25: 1 and residence time of 8 h. The physical and chemical properties of the produced methyl ester were determined and compared with the standard specifications. The characteristics of the product under the optimum condition were within the ASTM standard. High quality waste cooking palm oil methyl ester was produced by combination of heterogeneous alkali transesterification and separation processes in a fixed bed reactor. In sum, activated carbon shows potential for transesterification of FFA.     

Production of high-quality biodiesel fuels from various vegetable oils over Ti-incorporated SBA-15 mesoporous silica

Ti-incorporated SBA-15 mesoporous silica (shortly termed Ti-SBA-15) was a highly efficient and recyclable solid acid to synthesize high-quality biodiesel fuel (BDF) derived from various vegetable oils at moderate reaction condition, in comparison to siliceous SBA-15 and commercial TiO₂ catalysts with different anatase sizes, where the catalytically active sites mainly related to the tetrahedral-coordinated Ti(IV) species with weak Lewis acid nature. The TOF values of Ti-SBA-15 catalysts were around 18–166 h^− 1, an order of magnitude larger than those of commercial TiO₂ catalysts. A high-quality BDF containing more than 98.4 mass% of fatty acid methyl ester (FAME), which met with international fuel standard, was obtained over 3Ti-SBA-15 catalyst at 200 °C using a methanol/oil ratio of 108. Most importantly, the 3Ti-SBA-15 catalyst showed extremely high water and free fatty acid (FFA) tolerance levels, which were several ten times better than homogeneous and heterogeneous catalysts in conventional BDF production technology.     

Magnetic Solid Base Catalysts for the Production of Biodiesel

Magnetic solid base catalysts were prepared by loading Na₂SiO₃ on Fe₃O₄ nano-particles with Na₂O·3SiO₂ and NaOH as precipitator. The catalysts were used to catalyze the transesterification reactions for the production of fatty acid methyl esters (FAME, namely biodiesel) from cottonseed oil. The optimum conditions of the catalysts' preparation and transesterification reactions were investigated by orthogonal experiments. The catalyst with the highest catalytic activity was obtained when Si/Fe molar ratio of 2.5, aging time of 2 h, calcination temperature of 350 °C, calcination time of 2.5 h. Magnetic of the catalyst was characterized with Vibrating Sample Magnetometer (VSM) and transmission electron microscopy photograph (TEM), and the results showed the catalyst Na₂SiO₃/Fe₃O₄ had good specific saturation magnetization and paramagnetism, and its water resistance was better than the traditional homogeneous base catalysts; under the transesterification conditions of methanol/oil molar ratio of 7:1, catalyst dosage of 5%, reaction temperature of 60 °C, reaction time of 100 min and stirring speed of 400 rpm, yield of biodiesel was 99.6%. The lifetime and recovery rate of the magnetic solid base catalyst were much better than those of Na₂SiO₃.     

Calcium oxide as a solid base catalyst for transesterification of soybean oil and its application to biodiesel production

In order to study solid base catalyst for biodiesel production with environmental benignity, transesterification of edible soybean oil with refluxing methanol was carried out in the presence of calcium oxide (CaO), -hydroxide (Ca(OH)₂), or -carbonate (CaCO₃). At 1 h of reaction time, yield of FAME was 93% for CaO, 12% for Ca(OH)₂, and 0% for CaCO₃. Under the same reacting condition, sodium hydroxide with the homogeneous catalysis brought about the complete conversion into FAME. Also, CaO was used for the further tests transesterifying waste cooking oil (WCO) with acid value of 5.1 mg-KOH/g. The yield of FAME was above 99% at 2 h of reaction time, but a portion of catalyst changed into calcium soap by reacting with free fatty acids included in WCO at initial stage of the transesterification. Owing to the neutralizing reaction of the catalyst, concentration of calcium in FAME increased from 187 ppm to 3065 ppm. By processing WCO at reflux of methanol in the presence of cation-exchange resin, only the free fatty acids could be converted into FAME. The transesterification of the processed WCO with acid value of 0.3 mg-KOH/g resulted in the production of FAME including calcium of 565 ppm.     

Production of fatty acid methyl esters over a limestone-derived heterogeneous catalyst in a fixed-bed reactor

Production of fatty acid methyl esters (FAME) via the transesterification of different vegetable oils and methanol with a limestone-derived heterogeneous catalyst was investigated in a fixed-bed reactor at 65 °C and ambient pressure. This heterogeneous catalyst, as a 1 or 2 mm cross-sectional diameter extrudate, was prepared via a wet mixing of thermally treated limestone with Mg and Al compounds as binders and with or without hydroxyethyl cellulose (HEC) as a plasticizer, followed by calcination at 800 °C. The physicochemical properties of the prepared catalysts were characterized by various techniques. Palm kernel oil, palm oil, palm olein oil and waste cooking oil could be used as the feedstocks but the FFA and water content must be limited. The extrudate catalyst prepared with the HEC addition exhibited an enhanced formation of FAME due to an increased porosity and basicity of the catalyst. The FAME yield was increased with the methanol/oil molar ratio. The effect of addition of methyl esters as co-solvents on the FAME production was investigated. The structural and compositional change of the catalysts spent in different reaction conditions indicated that deactivation was mainly due to a deposition of glycerol and FFA (if present). The FAME yield of 94.1 wt.% was stably achieved over 1500 min by using the present fixed-bed system.     

Biodiesel production from tobacco (Nicotiana tabacum L.) seed oil with a high content of free fatty acids

The production of fatty acid methyl esters (FAME) from crude tobacco seed oil (TSO) having high free fatty acids (FFA) was investigated. Due to its high FFA, the TSO was processed in two steps: the acid-catalyzed esterification (ACE) followed by the base-catalyzed methanolysis (BCM). The first step reduced the FFA level to less than 2% in 25 min for the molar ratio of 18:1. The second step converted the product of the first step into FAME and glycerol. The maximum yield of FAME was about 91% in about 30 min. The tobacco biodiesel obtained had the fuel properties within the limits prescribed by the latest American (ASTM D 6751-02) and European (DIN EN 14214) standards, except a somewhat higher acid value than that prescribed by the latter standard (<0.5). Thus, tobacco seeds (TS), as agricultural wastes, might be a valuable renewable raw material for the biodiesel production.     

Rubber seed oil as a potential source for biodiesel production in Bangladesh

In the present paper, rubber seed oil (RSO) has been investigated as a potential source for biodiesel production in Bangladesh. Rubber seed oil has been extracted from the rubber seeds collected from the local garden. Different methods have been applied for the oil extraction, such as mechanical press with and without solvent and cold percolation. Maximum oil content of 49% has been found by mechanical press with periodic addition of solvent. The physico-chemical properties of the oil have been investigated. Effect of seed storage time on free fatty acid (FFA) content of the oil is studied an it is found that the FFA content increases from 2 wt.% (fresh seed) to 45 wt.% after 2 months of storage at room temperature. Biodiesel has been prepared using a three-step method comprises with saponification of oil, acidification of the soap and esterification of FFA. Overall yield of FFA from RSO is found to be around 86%. The final step is esterification that produces fatty acid methyl ester (FAME). The effect of methanol to oil ratio and catalyst content has been investigated for esterification reaction. ¹H NMR spectrum of the RSO and biodiesel samples are analyzed which confirms the conversion of RSO to biodiesel. The biodiesel properties have been investigated and are found to be comparable with diesel.     

Biodiesel production from vegetable oil using heterogenous acid and alkali catalyst

Zanthoxylum bungeanum seed oil (ZSO) with high free fatty acids (FFA) can be used for biodiesel production by ferric sulfate-catalyzed esterification followed by transesterification using calcium oxide (CaO) as an alkaline catalyst. Acid value of ZSO with high FFA can be reduced to less than 2 mg KOH/g by one-step esterification with methanol-to-FFA molar ratio 40.91:1, ferric sulfate 9.75% (based on the weight of FFA), reaction temperature 95 °C and reaction time 2 h, which satisfies transesterification using an alkaline catalyst. The response surface methodology (RSM) was used to optimize the conditions for ZSO biodiesel production using CaO as a catalyst. A quadratic polynomial equation was obtained for biodiesel conversion by multiple regression analysis and verification experiments confirmed the validity of the predicted model. The optimum combination for transesterification was methanol-to-oil molar ratio 11.69:1, catalyst amount 2.52%, and reaction time 2.45 h. At this optimum condition, the conversion to biodiesel reached above 96%. This study provided a practical method to biodiesel production from raw feedstocks with high FFA with high reaction rate, less corrosion, less toxicity, and less environmental problems.     

Two-step biodiesel production from Jatropha curcas crude oil using SiO2·HF solid catalyst for FFA esterification step

A high quality biodiesel was produced from Mexican Jatropha curcas crude oil (JCCO) by a two step catalyzed process. The free fatty acids (FFA) were first esterified with methanol, catalyzed by a solid catalyst: SiO₂ pretreated with HF. The catalyst showed a high number of Lewis acid surface sites, and no CO₂ or H₂O adsorption activity. This catalyst showed a high FFA esterification activity and high stability. After 30 esterification runs, the catalyst activity remained unchanged. During the second step, the triglycerides present in the JCCO were transesterified with methanol catalyzed by NaOH. The chromatographic analysis of the biodiesel obtained, revealed that the process proposed in this investigation led to a very high quality biodiesel, meeting the international requirements for its utilization as a fuel. The combustion gas emissions of the JCCO biodiesel were studied by FTIR spectroscopy using a laboratory combustor. These preliminary results showed low amounts of aromatic and sulfur containing compounds. However, halogenated compounds and dicyclopentadiene were also detected at the combustor exhaust.     

Synthesis of biodiesel from soybean oil and methanol catalyzed by zeolite beta modified with La

La/zeolite beta was prepared by an ion exchange method and used to synthesize the biodiesel (fatty acid methyl esters, FAME). The La(NO₃)₃ was applied as the ion exchange precursor to incorporate La ion into zeolite beta. The composition of the zeolite beta before and after ion exchange was analyzed by the SEM microphotographs and EDS spectrograms, the Brønsted and Lewis acid sites were investigated by FTIR imaging. The transesterification was carried out in a batch reactor and the composition of the FAME product was determined by a potassium hydroxide saponification method. The syntheses conditions with respect to catalytic activities have been optimized individually. Results of the experiment showed that La/zeolite beta shows higher conversion and stability than zeolite beta for the production of biodiesel, which may be correlated to the higher quantity of external Brønsted acid sites available for the reactants. The product consists of a mixture of monoalkyl esters primarily, and when the methanol/ soybean oil molar ratio was 14.5, reaction temperature at 333 K, reaction time 4 h and catalyst/soybean oil mass ratio of 0.011, the conversion of triglyceride 48.9 wt% was obtained from this optimal reaction condition.     

Synthesis of biodiesel from soybean oil and methanol catalyzed by zeolite beta modified with La3+

La/zeolite beta was prepared by an ion exchange method and used to synthesize the biodiesel (fatty acid methyl esters, FAME). The La(NO₃)₃ was applied as the ion exchange precursor to incorporate La ion into zeolite beta. The composition of the zeolite beta before and after ion exchange was analyzed by the SEM microphotographs and EDS spectrograms, the Brønsted and Lewis acid sites were investigated by FTIR imaging. The transesterification was carried out in a batch reactor and the composition of the FAME product was determined by a potassium hydroxide saponification method. The syntheses conditions with respect to catalytic activities have been optimized individually. Results of the experiment showed that La/zeolite beta shows higher conversion and stability than zeolite beta for the production of biodiesel, which may be correlated to the higher quantity of external Brønsted acid sites available for the reactants. The product consists of a mixture of monoalkyl esters primarily, and when the methanol/ soybean oil molar ratio was 14.5, reaction temperature at 333 K, reaction time 4 h and catalyst/soybean oil mass ratio of 0.011, the conversion of triglyceride 48.9 wt% was obtained from this optimal reaction condition.     

Enzymatic conversion of corn oil into biodiesel in a batch supercritical carbon dioxide reactor and kinetic modeling

Synthesis of fatty acid methyl esters (FAME) as biodiesel from corn oil was studied in a batch supercritical carbon dioxide (SC-CO₂) bioreactor using immobilized lipase (Novozym 435) as catalyst. Effects of reaction conditions on the contents of FAME, monoacylglycerols (MAG), diacylglycerols (DAG), and triacyglycerols (TAG) were investigated at various enzyme loads (5–15%), temperatures (40–60 °C), substrate mole ratios (corn oil:methanol; 1:3–1:9), pressures (10–30 MPa), and times (1–8 h). The highest FAME content (81.3%) was obtained at 15% enzyme load, 60 °C, 1:6 substrate mole ratio, and 10 MPa in 4 h. A reaction kinetic model was used to describe the system, and the activation energy of the system was calculated as 72.9 kJ/mol. Elimination of the use of organic solvents, chemical catalysts and wastewater as well as reasonably high yields make the enzymatic synthesis of biodiesel in SC-CO₂ a promising green alternative to conventional biodiesel process.     

Esterification of sludge palm oil using trifluoromethanesulfonic acid for preparation of biodiesel fuel

Trifluoromethanesulfonic acid (TFMSA) was used to reduce the high free fatty acids (FFA) content in sludge palm oil (SPO). The FFA content of SPO was converted to fatty acid methyl ester (FAME) via esterification reaction. The treated sludge palm oil was used as a raw material for biodiesel production by transesterification process. Several working parameters were optimized, such as dosage of catalyst, molar ratio, reaction temperature and time. Less than 2% of the FFA content was the targeted value. The results showed that the FFA content of SPO was reduced from 16% to less than 2% using the optimum conditions. The yield of the final product after the alkaline transesterification was 84% with 0.07% FFA and the ester content was 96.7%. All other properties met the international standard specifications for biodiesel quality such as EN 14214 and ASTM D6751.     

Optimization of the activity of CaO/Al2O3 catalyst for biodiesel production using response surface methodology

In this work the response surface methodology (RSM) in conjunction with the central composite design (CCD) were used to optimize the activity of CaO/Al₂O₃ solid catalysts for the production of biodiesel. In order to measure the catalyst activity, we used palm oil as a representative raw material for the conversion to biodiesel. The biodiesel production was carried out in a batch laboratory scale reactor. The results showed that both the calcination temperature and the amount of calcium oxide loaded on the support had significant positive effects on the biodiesel yield. The maximum basicity and biodiesel yield obtained were about 194 μmol/g and 94%, respectively. Overall, the catalyst showed high performance at moderate operating conditions and its activity was maintained after two cycles.     

Alum as a heterogeneous catalyst for the transesterification of palm oil

Alum has been taken beyond its traditional roles as a water treatment chemical and a confectionary additive to a new role as a catalytic precursor in biodiesel production. Its catalytic potentials were empirically proved via palm oil transesterification with methanol and application of solid state instrumental characterization techniques. The catalyst was very clean, efficient, simple and cheap to produce, and could be clearly separated from the reaction products. When the reaction was carried out under the conditions of catalyst to oil ratio of 7.09 wt%, reaction time of 12 h and temperature of 170 °C, methanol to oil molar ratio of 18:1 and catalyst preconditioned at 550 °C, the yield of fatty acid methyl ester (FAME) obtained was 92.5 wt%.     

Heterogeneous transesterification processes by using CaO supported on zinc oxide as basic catalysts

Zinc oxide, obtained by thermal decomposition of zinc oxalate, has been impregnated with different amounts of calcium oxide, and used as solid catalyst for transesterification processes. Catalysts have been characterized by chemical analysis, XRD, XPS, FT-IR, SEM, N₂ adsorption–desorption at 77 K and CO₂-TPD. The catalytic behaviour has been evaluated by choosing two transesterification processes: a simple model such as the reaction between ethyl butyrate and methanol and the production of biodiesel from sunflower oil and methanol. Calcium oxide is stabilized by filling the mesoporous network of ZnO, as reveal the corresponding pore size distributions, thus avoiding the lixiviation of the active phase in the reaction medium. These supported CaO catalysts, thermally activated at 1073 K, can give rise to FAME (fatty acid methyl esters) yield higher than 90%, after 2 h of reaction, when a methanol:oil molar ratio of 12 and 1.3 wt% of the catalyst with a 16 wt% CaO were employed.     

Long term activity of modified ZnO nanoparticles for transesterification

Biodiesel can be produced by the transesterification of natural oils with methanol using modified ZnO nanoparticles as catalyst. Crude algae oil, corn oil from DDGs, crude palm oil, crude soybean oil, crude coconut oil, waste cooking oil, food-grade soybean oil and food-grade soybean oil with 3% water and 5% FFA addition were converted into FAME within 3 h using this new catalyst. The ZnO nanoparticles were reused 17 times without any activity loss in a batch stirred reactor and the average yield of FAME was around 93.7%. ZnO nanoparticles were used continuously for 70 days in a fix bed continuous reactor and the average yield of FAME was around 92.3%. XRD, ICP, TEM and HRTEM were used to characterize the long term used catalyst structure. Results show that this catalyst is a mixture of wurtzite ZnO nanoparticles and some amorphous materials and that the used catalysts have similar crystal structure to fresh catalyst. ICP results show that this catalyst does not dissolve in biodiesel, methanol, oil and glycerine-methanol solutions. It has a stable crystal structure under the reaction conditions. The high catalytic activity, long catalyst life and low leaching properties demonstrate these modified ZnO nanoparticles have potential in a commercial biodiesel production process.     

Basic ionic liquid immobilized oxides as heterogeneous catalyst for biodiesel synthesis from waste cooking oil

The basic ionic liquid (IL) [Bmin]OH was synthesized and immobilized onto oxide surface to obtain IL/Mg-Al and IL/Mg-Al-La catalysts. The catalysts were characterized by FT-IR, XRD, EDS, BET and basic test. The results proved that the IL immobilized oxides exhibited high activity for biodiesel synthesis from waste cooking oil. The high FAME yield of 98.7% could be obtained at 338 K, 12:1 methanol to oil, 3 wt% catalyst amount and 6 h reaction time by IL/Mg-Al-La catalysts.     

Continuous production of fatty acid methyl esters from corn oil in a supercritical carbon dioxide bioreactor

Continuous production of fatty acid methyl esters (FAMEs) from corn oil was studied in a supercritical carbon dioxide (SC-CO₂) bioreactor using immobilized lipase (Novozym 435) as catalyst. Response surface methodology (RSM) based on central composite rotatable design (CCRD) was employed to investigate and optimize the reaction conditions: pressure (11-35 MPa), temperature (35-63 °C), substrate mole ratio (methanol:corn oil 1-9) and CO₂ flow rate (0.4-3.6 L/min, measured at ambient conditions). Increasing the substrate mole ratio increased the FAME content, whereas increasing pressure decreased the FAME content. Higher conversions were obtained at higher and lower temperatures and CO₂ flow rates compared to moderate temperatures and CO₂ flow rates. The optimal reaction conditions generated from the predictive model for the maximum FAME content were 19.4 MPa, 62.9 °C, 7.03 substrate mole ratio and 0.72 L/min CO₂ flow rate. The optimum predicted FAME content was 98.9% compared to an actual value of 93.3 ± 1.1% (w/w). The SC-CO₂ bioreactor packed with immobilized lipase shows great potential for biodiesel production.