Enhanced dyeability of poly(ethylene terephthalate)/organoclay nanocomposite filaments

This study deals with the generation of poly(ethylene terephthalate)/organoclay nanocomposite filaments by the melt‐spinning method and with the investigation of their morphological and dyeing properties. Different montmorillonite types of clay (Resadiye and Rockwood) were modified using different intercalating agents, and poly(ethylene terephthalate) nanocomposite filaments containing 0.5 and 1 wt% organoclays were prepared. Afterwards, the filaments were dyed with two disperse dyes (Setapers Red P2G and Setapers Blue TFBL‐NEW) at different temperatures (100, 110, and 120 °C) in the absence/presence of a carrier. Organoclays and poly(ethylene terephthalate)/organoclay nanocomposites showed an increased d‐spacing between clay layers. Irrespective of clay and surfactant type, poly(ethylene terephthalate)/organoclay nanocomposite filaments dyed at 120 °C in the presence of only a very small amount of carrier showed appreciable dyeability in comparison with neat poly(ethylene terephthalate). The dyeability of the organoclay‐containing poly(ethylene terephthalate) samples was found to be better in spite of having increased degrees of crystallinity. Moreover, the colour fastness properties of the clay‐containing samples were not affected adversely.     

Synthesis of block copolymers via redox polymerization

Polymerization and copolymerization of vinyl monomers such as acrylamide, acrylonitrile, vinyl acetate, and acrylic acid with a redox system of Ce(IV) and organic reducing agents containing hydroxy groups were studied. The reducing compounds were poly(ethylene glycol)s, halogen‐containing polyols, and depolymerization products of poly(ethylene terephthalate). Copolymers of poly(ethylene glycol)s‐b‐polyacrylonitrile, poly(ethylene glycol)s‐b‐poly(acrylonitrile‐co‐vinyl acetate), poly(ethylene glycol)s‐b‐polyacrylamide, poly(ethylene glycol)s‐b‐poly(acrylamide‐co‐vinyl acetate), poly(1‐chloromethyl ethylene glycol)‐bpoly(acrylonitrile‐co‐vinyl acetate), and bis[poly(ethylene glycol terephthalate)]‐b‐poly(acrylonitrile‐co‐vinyl acetate) were produced. The yield of acrylamide polymerization and the molecular weight of the copolymer increased considerably if about 4% vinyl acetate was added into the acrylamide monomer. However, the molecular weight of the copolymer was decreased when 4% vinyl acetate was added into the acrylonitrile monomer. Physical properties such as solubility, water absorption, resistance to UV light, and viscosities of the copolymers were studied and their possible uses are discussed. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1385–1395, 1999     

Glycolyzed products from PET waste and their application in synthesis of polyurethane dispersions

Soft drinks poly(ethylene terephthalate) (PET) bottles were depolymerized by glycolysis with different molar ratio of glycol, such as propylene glycol (PG), triethylene glycol (TEG) and poly(ethylene glycol) (PEG 400), in the presence of a zinc acetate catalyst. These glycolyzed products were characterized by hydroxyl value (HV) determinations. The obtained glycolyzed products were reacted with isophorone diisocyanate (IPDI), dimethylol propionic acid (DMPA), as potential ionic center for water dispersibility, and mixed with ethylene diamine (EDA) as extender chain to prepare polyurethane dispersions. The PET glycolyzed products and polyurethane formation were characterized using Fourier transform infrared spectroscopy (FTIR). The molecular masses distribution of oligoester polyol and polyurethane dispersions were determined by using gel permeation chromatography (GPC). The effect of different PET/glycol molar ratio, on the physico-mechanical properties, such as hardness, adhesion test and gloss of polyurethane films were investigated. Thermal properties were investigated by thermogravimetric analysis (TG) and differential scanning calorimetry (DSC).     

The thermal degradation of PET and analogous polyesters measured by thermal analysis-Fourier transform infrared spectroscopy

The thermal degradation of two commercial poly(ethylene terephthalate) (PET) samples and two laboratory prepared polyesters, poly(ethylene isophthalate) and poly(diethylene glycol terephthalate), was studied using thermogravimetry and thermal analysis-Fourier transform infrared spectroscopy. The commercial PET samples were copolymerised with diethylene glycol and isophthalic acid groups in different proportions, and their thermal stabilities were found to differ. Through a study of the thermal degradation of poly(diethylene glycol terephthalate) and poly(ethylene isophthalate), it was found that diethylene glycol and isophthalate units promoted thermal degradation through increased chain flexibility and more favourable bond angles, respectively. The thermal degradation of all the polyesters tested lead to the formation of non-volatile residue. Infrared spectroscopic analysis indicated that the residue consisted almost exclusively of interconnected aromatic rings.     

Thermal migration of selected disperse dyes on poly(ethylene terephthalate) and poly(lactic acid) (Ingeo†) fibres

A study has been carried out to correlate the wet fastness properties of dyed knitted fabrics, derived from both poly(ethylene terephthalate) and poly(lactic acid) (Ingeo) fibres, with the thermal migration properties of the disperse dyes during heat treatment. The results indicate a greater amount of disperse dye at the surface of the Ingeo fibre fabric than the poly(ethylene terephthalate) fabric, after post heat‐setting using the conditions needed for fabric stabilisation, correlating well with its slightly lower wash fastness properties.     

Preparation and biodegradation of copolyesters based on poly(ethylene terephthalate) and poly(ethylene glycol)/oligo(lactic acid) by transesterification

The poly(ethylene terephthalate‐co‐ethyleneoxide‐co‐DL ‐lactide) copolymers were successfully prepared by the melt reaction between poly(ethylene terephthalate), poly(ethylene glycol), and DL ‐oligo(lactic acid) without any catalysts. The transesterification between ethylene terephthalate, ethyleneoxide, and lactide segments during the reaction was confirmed by the ¹H NMR analysis. The effect of reaction temperatures and the starting feed ratios on the molecular microstructures, molecular weights, solubility, thermal properties, and degradability of the copolyesters was extensively studied. The values of crystallization temperature, melting temperature, crystallization, and melting enthalpy of the copolyesters were found to be influenced by the reaction temperatures, starting feed ratios, etc. The copolyesters showed good tensile properties and were found to degrade in the soil burial experiments during the period of 3 months. The morphology of the copolyester films were also investigated by scanning electron microscopy during soil burial degradation. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

Effect of alkali on filaments of poly(ethylene terephthalate) and its copolyesters

The alkali hydrolysis of poly(ethylene terephthalate), anionic copolymer of poly(ethylene terephthalate), and block copolymer of poly(ethylene terephthalate)–poly(ethylene glycol) is investigated under a variety of conditions of alkali concentration in aqueous bath, additives, time, and temperature. Measurements of loss in weight, linear density, breaking load, tenacity, elongation to break apart from intrinsic viscosity, fiber density, COOH-end group content, diameter of filaments, and scanning electron micrographs have been analyzed to identify the differences in the action of alkali on these polymer materials.     

Infra-red and Raman spectra of poly(m-methylene terephthalate) polymers

A detailed comparison of the infra-red and Raman spectra of poly(trimethylene terephthalate) (3GT), poly(tetramethylene terephthalate) (4GT) and poly(ethylene terephthalate) (2GT) is reported. Particular attention has been given to the changes in the spectra which occur on crystallization. Additionally, the spectra of oriented 4GT samples have been examined under applied stress, because this produces a change in the structure of the crystalline regions. It is shown that the differences between the spectra of these polymers can be satisfacorily accounted for by changes in the conformation of the molecular chains involving both trans/gauche isomerism in the glycol sequence and the planarity of the terephthalate residue.     

Ammonia/acetylene plasma deposition: An alternative approach to the dyeing of poly(ethylene terephthalate) fabrics at low temperatures

It has long been recognized that dyes other than disperse dyes would play a much larger industrial role if they could be applied to poly(ethylene terephthalate) (PET) fabrics at low temperatures. This research is related to a new process for the dyeing of hydrophobic PET with hydrophilic acid dyestuffs. The process is based on low‐pressure plasma polymerization using an ammonia/acetylene gaseous mixture, which provides a nanoporous plasma coating containing accessible amine groups. Surface functionalization and crosslinking have been analyzed with X‐ray photoelectron spectroscopy. The color strength (absorption coefficient/scattering coefficient) of dyed PET is evidently improved by the attachment of dye molecules to the plasma polymer coating. The dyeability strongly depends on the plasma exposure time, gaseous mixture, and energy input. The permanency of the bond between the dye molecules and the plasma film can be characterized as the fastness property of dyed PET. The stability of the plasma coating has been examined with an abrasion and pilling tester. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Structure of uniaxially drawn poly(ethylene terephthalate) films and its influence on dye sorption

Drawing temperature, draw ratio, and tension during thermal treatments were varied to obtain poly(ethylene terephthalate) (PET) films with different structural modifications. These PET films were disperse dyed using a C.I. Disperse Blue 7 dye. Qualitative and quantitative characterization of molecular order and orientation was carried out using infrared spectroscopy and x-ray diffraction methods. Dye sorption was inferred from reflectance measurements using an optical spectrophotometer. It was observed that there was no unique dependence of dye uptake of poly(ethylene terephthalate) films on either orientation or crystallinity separately. Structural models have been proposed to explain the dye sorption behavior with special emphasis on the efficiency of chain packing, tortuosity, or compactness of the structure as an important criterion in governing the diffusion of dye molecules into the film matrix.     

Glycolyzed PET waste and castor oil‐based polyols for two‐pack coating systems

Useful coating products may be obtained by chemical valorization (glycolysis) of post‐consumed poly(ethylene terephthalate) (PET) wastes. Glycolysis of PET waste was carried out using poly(ethylene glycol) (PEG) of various molecular weights (200, 400, 600). The depolymerized oligoesters obtained were transesterified with castor oil which results in the formation of saturated hydroxyl‐functional polyester polyols. Two‐pack coating systems were formulated using these resins as base component and melamine formaldehyde resins as hardener component. Cured films were tested for their mechanical and chemical performances. The glycolysis of PET using PEG and polyester polyol formation was characterized using Fourier transform infrared spectroscopy and the molecular weights were determined using gel permeation chromatography. Copyright © 2006 Society of Chemical Industry     

One-bath dyeing of poly(ethylene terephthalate)/cotton blends with alkali-clearable azo disperse dyes containing a fluorosulphonyl group

Monoazo disperse dyes containing a fluorosulphonyl group, based on 4-amino-4'-fluorosulphonylazobenzene derivatives, were dyed on poly(ethylene terephthalate)/cotton blends and their dyeing and fastness properties investigated. A one-bath dyeing method was used, as these dyes can be alkali cleared in the same bath. In particular, the cross-staining of cotton was studied in order to assess their suitability for the one-bath dyeing of poly(ethylene terephthalate)/cotton blends.     

Powdered poly(ethylene terephthalate)

The influence of the conditions of preparation on the properties of powdered poly(ethylene terephthalate) was followed from the point of view of its specific surface. The powdered poly(ethylene terephthalate) prepared by reprecipitation from the melt of 6-caprolactam has a porous and structured surface, and consequently, also a large specific surface in comparison with the powedered poly(ethylene terephthalate) prepared by mechanical milling. The specific surface value is influenced by the cooling rate of the initial homogeneous melt of poly(ethylene terephthalate)-6-caprolactam, by the concentration of poly(ethylene terephthalate) in this melt and by its molecular weight, by the water temperature at the extraction of 6-caprolactam from the tough mixed melt, by the drying temperature of the powdered poly(ethylene terephthalate), and by the content of residual 6-caprolactam in the powdered product. In the examined area, the specific surface value of the powdered poly(ethylene terephthalate) prepared by reprecipitation from the melt of 6-caprolactam ranged from 10 to 110 m²·g^?1.     

Poly(ester-ether) fibres

Ester-ether copolymers were prepared by melt condensation reaction using dimethyl terephthalate (DMT) and different quantities of ethylene glycol (EG) and poly(ethylene glycol) (PEG) (MW 400) in the initial monomer feed. Five copolymer samples were prepared by varying the contents of PEG on the basis of EG from 0.5 to 2.5 mol-%. The polymer samples were characterized by determination of melting points (mp) and intrinsic viscosities. The mp decreased from 258°C to 248°C on increasing the poly(ethylene oxide) segments in the backbone. Thermal stability of the copolymers also decreased by the introduction of PEG units in the backbone. The polymers were melt spun into fibres. With the increase of PEG in the copolymer fibres a decrease in tensile strength and initial modulus was observed while the elongation increased. The dye uptake and moisture regain of the copolyester fibres was considerably enhanced in comparison of poly(ethylene glycol terephthalate) (PET) fibres.     

Unsaturated polyesters based on bis(2-hydroxyethyl)terephthalate

A series of unsaturated polyesters based on bis(2-hydroxyethyl)terephthalate, ethylene glycol, propylene glycol, diethylene glycol, maleic anhydride and styrene were prepared. Properties of these castings were investigated and compared with those analogues based on dimethyl terephthalate or polyester oligomers formed by depolymerization of poly(ethylene terephthalate). It is found that properties of castings based on bis(2-hydroxyethyl)terephthalate are superior to those based on polyester oligomer. When compared with those based on dimethyl phthalate, the castings have higher hardness and heat distortion temperature, but lower tensile strength and elongation; other properties are very similar.     

Synthesis of Urethane Oil Varnishes from Waste Poly(ethylene terephthalate)

Waste poly(ethylene terephthalate) was depolymerized by glycolysis to obtain hydroxyl‐terminated oligomers. The effect of depolymerization temperature, the type of glycol and the amount of catalyst on the yield and the composition of the products were studied. The hydroxyl‐terminated oligomers obtained from the glycolysis of poly(ethylene terephthalate) were used in the synthesis of urethane oils. The physical properties of urethane oils were compared with a commercial product.     

Effect of alkali on filaments of poly(ethylene terephthalate) and its copolyesters. II. Presence of quaternary ammonium salt in the alkali-bath

Influence of alkyl (C₁₂–C₁₄)-dimethyl-benzyl ammonium chloride in the solution of sodium hydroxide on the hydrolysis of poly(ethylene terephthalate) (PET), anionically modified poly(ethylene terephthalate) copolyster (CDP), and block polymer of poly(ethylene terephthalate)-poly(ethylene glycol) (EDP), has been studied under a variety of proportions, concentrations, time and temperature of reaction, M : L ratio, etc. Mechanical properties of treated polymeric materials are evaluated. Hydrolysis of two polymers in the same bath is compared with that in separate baths.     

Preparation and hydrolytic degradation of sulfonated poly(ethylene terephthalate) copolymers

A series of poly(ethylene terephthalate-co-ethylene 5-sodiosulfoisophthalate) copolyesters containing from 1 up to 50 mol% of sulfonated units was prepared by melt polycondensation from ethylene glycol and mixtures of dimethyl terephthalate and dimethyl 5-sodiosulfoisophthalate. The resulting copolymers had a random microstructure and contained oligo(ethylene glycol) units in amounts increasing with the content in sulfonated isophthalate units. Copolyesters with more than 20 mol% of 5-sodiosulfoisophthalic units were amorphous and easily soluble in water. The hydrodegradability of the copolyesters was very high as compared to poly(ethylene terephthalate), and increased with the content in sulfonated units. It was demonstrated that the susceptibility to acidic hydrolysis of these copolymers is mainly due to the presence of the sodium sulfonate groups, the influence of the oligo(ethylene glycol) units in this regard being noticeable but limited.     

Network formation in poly(ethylene terephthalate) by thermooxidative degradation

Gelation of poly(ethylene terephthalate) by heating at 263°–300°C was investigated. Under nitrogen flow, crosslinks were scarcely formed. However in air, degradation and crosslinking were common, and these were accelerated by purging gaseous and sublimable degradation products out of the system with a stream of air. The main component of the sublimate was terephthalic acid. Infusible and insoluble gel was treated with methanol at 260°C, and then the methanolysis products were separated into two parts. The methanol-insoluble part exhibited a polyene structure with ester groups, and the methanol-soluble part contained dimethyl terephthalate, ethylene glycol, and some 1,2,4-butanetriol. To clarify the relation between the crosslinking and the formation of vinyl ester groups, the degradation of vinyl methyl terephthalate was studied. Thermoxidative degradation of linear polyesters other than poly(ethylene terephthalate) was also studied. Poly(ethylene isophthalate) and poly(ethylene sebacate) were easily gelated. However, poly(trimethylene terephthalate) and poly(neopentyl terephthalate) were scarcely gelated. The primary reaction leading to crosslinking is assumed as follows. At first, the random scission of polyester chain may take place forming carboxylic acids, vinyl esters, aldehydes, etc. After accumulation of vinyl esters to some extent, vinyl polymerization of the esters takes place and network structures are formed.     

Nucleation of crystallization of polyester by catalyst remnants—a review

The antimony catalyst content of poly(ethylene terephthalate) has an appreciable effect on the tendency of the polymer to crystallize upon cooling from the melt. Nucleation density increases significantly as antimony catalyst concentration increases. The crystallization tendency of the polymer at a given molecular weight correlates strongly with both the antimony content and the diethylene glycol comonomer content. The behavioral patterns of nucleation by catalyst remnants are similar in polyester prepared from terephthalic acid or dimethyl terephthalate. The antimony catalyst is deposited in the polyester matrix in a form suitable to nucleate quiescent crystallization. The differences in tendency to crystallize that correlate with catalyst and diethylene glycol comonomer content are reflected in the crystallinity of injection molded samples.