涤纶浸胶帘子布(帆布)的技术经济分析

本文首先介绍了国内外涤纶帘子线(布)发展情况、主要生产厂家及规模、各种骨架材料应用范围及其性能比较及涤纶帘子线技术指标等。第二介绍了涤纶树脂增粘、纺丝制帘子线及其生产工艺流程。第三介绍了涤纶帘子布厂的建厂规模、单位产品的投资数及成本、涤纶工业丝产品单位成本的测算和比较、涤纶浸胶帘子布单位成本的测算和比较。第四介绍了各种化纤工业丝比价、涤纶工业丝和民用丝比价、涤纶工业丝与帘子布的比价及浸胶帘子布与轮胎比值、最低售价的测算等。最后提出核定价格的几个原则及其建议价格。     

An analysis of the moisture-related properties of hydrolyzed polyester

Alkaline hydrolysis causes pitting of the surface of polyester (PET) fibers and films and improves their wettability, as indicated by contact angle measurements. The enhanced wettability is due to an increase in either the number or the accessibility of polymer hydrophilic groups to water and/or an increase in the roughness of sample surfaces. The increase of void space in the PET yarn and fabric structure, induced by treatment in aqueous NaOH together with the increased wettability of the fibers, was effective in improving the moisture transport properties of the materials. The NaOH-treated PET fabrics transported the water further than isolated corresponding yarns, possibly because, in the fabrics, the spaces between the yarns acted as an additional reservoir that permitted further wicking to occur. It is apparent from immersion and equilibrium wicking capacity tests that a hydrophilic topical finish, as well as a change in the yarn/fabric structure and the hydrophilicity of their surfaces can increase the water holding capacity of PET fabric. The moisture regain and water retention values of the samples were determined, and it was found that such tests are not sufficiently sensitive to distinguish between the hydrophilicity of nontreated PET fabrics and that of PET fabrics modified either by application of a topical finish or by NaOH treatment.     

Effect of drawing temperature on the structure and free volume of semicrystalline polyester yarns

Supercritical carbon dioxide (scCO₂), an environmentally friendly solvent, can change the fine structure of fibers depending on treatment temperature and pressure. This article presents the results of an investigation into the effects of drawing temperature, scCO₂ exposure and tension on structural changes, and mesomorphic transitions in partially oriented yarn (POY) and oriented poly(ethylene terephthalate) (PET) yarns. Samples of POY and PET yarns were uniaxially drawn at different temperatures to obtain filaments with different structures for subsequent exposure to scCO₂ in the presence and absence of tension at a temperature of 80^oC and under a pressure of 220 bar. Structural investigation of the samples was performed by combining the results obtained from differential scanning calorimetry, Fourier transform infrared, mechanical deformation, and density and birefringence measurements, all of which exhibited a good correlation. The fractional free volume in the PET samples was considered for interpreting structure–property relations. Results showed that the development of a transient structure strongly depends on process temperature and that for an identical draw ratio, PET yarns drawn at 23^oC are significantly more oriented than those drawn at 68^oC. Two crystallization mechanisms, that is strain‐induced and thermal‐induced crystallization, are involved that are frequently used to explain the structural changes during yarn deformation at different temperatures. The degree of crystallinity and orientation factors for PET yarns does not proportionally increase with increasing temperature of the drawing process; indeed, the highest value is obtained at a temperature of 100^oC, whereas the lowest is observed at a temperature of 68^oC, which is near the glass transition temperature. Tension under scCO₂ exposure also produces significant effects in term of causing structural changes. POLYM. ENG. SCI., 55:2030–2041, 2015. © 2014 Society of Plastics Engineers     

The use of aminolysis,aminoglycolysis, and simultaneous aminolysis–hydrolysis products of waste PET for production of paint binder

This work is concerned with the use of aminolysis, aminoglycolysis, and simultaneous aminolysis–hydrolysis products of waste PET for production of paint binder based on alkyd resin. For this purpose, first, aminolysis, aminoglycolysis, and simultaneous hydrolysis–aminolysis reactions of waste PET were carried out in the presence of different chemical agents in xylene medium at high pressures. Reactions of waste PET flakes obtained from grinding postconsumer water bottles were carried out in an autoclave at higher temperatures. Then, four alkyd resins, formulated to have oil content 40–50%, were prepared using these depolymerization products. One of resins is “reference alkyd resin” which was prepared by using soybean oil fatty acid, phthalic anhydride, glycerine, and ethylene glycol for comparison. Other three alkyds are “depolymerization product‐based alkyd resins” in which depolymerization products is used instead of ethylene glycol. Then, the physical and chemical surface coating properties and thermal behaviors of alkyd resins films were investigated comparatively. As a result, we concluded that aminolysis, aminoglycolysis, and simultaneous aminolysis‐hydrolysis products of waste PET are suitable for manufacturing both air drying and oven curing paint binder based on alkyd resins. The film prepared from alkyd resin based on simultaneous aminolysis‐hydrolysis product showed extremely good surface coating properties and thermal stability. POLYM. ENG. SCI., 54:2272–2281, 2014. © 2013 Society of Plastics Engineers     

Composite yarns fabricated from continuous needleless electrospun nanofibers

In this work, a spinning metal wire collector was employed to continuously collect polyacrylonitrile (PAN) nanofibers produced by a disc fiber generator and coil them around a polyethylene terephthalate (PET) yarn. The obtained composite yarns exhibited a core/shell structure (PET yarn/PAN nanofibers) with nanofibers orderly arranged on the surface of the PET yarn. The electric field analysis showed that the position of metal wire had insignificant effect on the formed electric field and high intensity electric field was formed at the disc circumferential area, which provided a constant electric field for the production of uniform nanofibers. The spinning solution, spinning speed of metal wire, and winding speed were found to play an important role in producing good quality nanofiber yarns, in terms of morphology, strength, and productivity. Pure nanofiber yarns were obtained after dissolving the core yarns in a proper solvent. This method has shown potential for the mass production of nanofiber yarns for industrial applications. POLYM. ENG. SCI., 54:1495–1502, 2014. © 2013 Society of Plastics Engineers     

Evaluation of mechanical properties of untwisted carbon nanotube yarn for application to composite materials

Carbon nanotubes (CNTs) with superior mechanical properties have been of interest as reinforcement for polymer composites. However, the length of individual CNTs is limited. As a solution, yarns spun by twisting together multi-walled carbon nanotubes (MWCNTs) have been reported. In this study, untwisted CNT yarns were prepared by a non-conventional method drawing CNTs through a die. The MWCNTs in these yarns are held together by strong van der Waals forces that arise due to the interactions on the long and smooth surfaces of the MWCNTs. Here, mechanical properties of untwisted CNT yarn were studied by tensile tests. The strength of the CNT yarn was increased by increasing the apparent density of the yarn. The CNT yarns showed high tensile strength of 1 GPa and elastic modulus of 79 GPa at a yarn diameter of 35 μm. The interfacial shear strength between the CNT yarn and epoxy resin was studied by the microdroplet method, and it was very low. The wettability of the CNT yarn was affected by a type of curing agent. A unidirectional composite of epoxy resin and CNT yarn was prepared by the pultrusion molding method. Mechanical properties of the unidirectional composite were affected by the type of curing agent.     

涤锦复合纤维的收缩行为研究

对并列型和皮芯型涤锦复合纤维的干热收缩行为进行了较为详细的研究 ,根据简单并列模型推导出复合纤维的收缩行为表达方程 ,研究结果显示两种复合形式的涤锦复合丝的干热收缩率介于组成组分收缩率之间 ,与复合纤维的组成组分特性、复合形式等因素有关 ,其收缩行为能较好地符合并列模型方程     

Poly(ethylene-2,6-naphthalenedicarboxylate) fiber for industrial applications

Poly(ethylene-2,6-naphthalenedicarboxylate) (PEN) has been prepared from commercial dimethyl-2,6-naphthalenedicarboxylate (DM-2,6-NDC) and ethylene glycol (EG) according to the well-known transesterification/polycondensation route. PEN fibers, intended for industrial yarn applications, were obtained by melt spinning and drawing high molecular weight PEN. The properties of these yarns were measured in detail and compared with those of PET industrial yarns. The development of molecular orientation in the spinline is more pronounced for PEN than for PET. Because the yield stress is lower, PEN yarns can more easily be drawn. Breaking tenacities of PEN yarns are comparable with those of PET yarns, but the modulus is much higher and the thermal shrinkage is lower. Therefore, PEN yarns have a better dimensional stability than PET yarns. In addition, it was demonstrated that the thermal resistance of PEN yarns is better. © 1995 John Wiley & Sons, Inc.     

Improving adhesion between polyester cord and rubber by using glycidyl-POSS

Poly(ethylene terephthalate) (PET) cords are usually coated with epoxy and/or isocyanate solutions (like methylene diphenyl diisocyanate [MDI]) before resorcinol-formaldehyde-latex (RFL) to increase the adhesion efficiency of RFL. In this article, the addition of glycidyl polyhedral oligomeric silsesquioxane (GPOSS) as an adhesion promoter to PET cord was investigated for reinforcing PET cord/rubber interfacial adhesion. Therefore, GPOSS treated PET cords (GPOSS + MDI + RFL) were prepared in different process conditions like different GPOSS ratios and oven curing times and then vulcanized with rubber. RFL, GPOSS + RFL, MDI + RFL, and commercial epoxies treated PET cord samples were also prepared for comparison with GPOSS+MDI + RFL treated PET cord. The thermal, mechanical, and morphological properties of the treated PET yarn and their composites with rubber were investigated. It was seen that in the GPOSS coated PET yarns increased the stiffness and no change was observed in the tensile strength of the PET yarns. It was determined that the utilization of GPOSS in the PET cord improved the adhesion of the cord to rubber when compared with other treated PET cords via H-adhesion and strip peel adhesion tests. Especially, since adhesion values give better results than commercially used epoxies, GPOSS as an adhesion promoter can be recommended in the rubber industry.     

A multispectral imaging approach to colour measurement and colour matching of single yarns without winding

This paper investigates a multispectral imaging approach to colour measurement and colour matching of single yarns. The small size of a single yarn makes it impossible for spectrophotometers directly to acquire its spectral reflectance. Multispectral imaging systems, on the other hand, have the potential to measure the reflectance of single yarns as they can record both the spectral and the spatial information of a sample. A multispectral imaging system, namely imaging colour measurement, has been developed to conduct colour measurement of single yarns. A single yarn is first detected from backgrounds by a modified K‐means clustering method. The reflectance of the single yarn is then specified by an averaging method. Comparative experiments based on 100 pairs of single yarns and corresponding yarn windings show that the reflectance magnitude of a single yarn acquired by imaging colour measurement is smaller than that of corresponding yarn winding measured by a Datacolor 650 spectrophotometer. Experiments on 16 single yarns show that the repeatability and spatial reproducibility of the imaging colour measurement system in measuring a single yarn colour are 0.1185 and 0.2827 CMC(2:1) units. A colour matching comparison experiment (pass or fail), using 24 pairs of single yarns and corresponding pairs of solid‐colour yarn dyed fabrics, shows that single yarns measured by imaging colour measurement can achieve similar colour matching results to solid‐colour yarn dyed fabrics measured by the Datacolor 650 spectrophotometer, with degrees of similarity of 87.5 and 83.3% when the CMC(2:1) and CIE2000(2:1:1) colour difference formulas are employed.     

Structural changes in draw-textured poly(ethylene terephthalate) filaments during heat-setting

A sample of high-elastic-textured poly(ethylene terephthalate) (PET) yarns were subjected to different conditions of heat-setting, i.e., different temperatures and overfeeds. The structural changes were characterized by different physical methods. The orientation factors of crystalline and amorphous regions were calculated. The yarn tensions acting during the SET process were measured and corrected to the structural data. The results obtained show that two processes take place during the SET process: relaxation of the molecule segments in amorphous regions and change of crystallite orientation in microfibrils. A simple model for explanation of the structural changes in simultaneously draw-textured PET yarns is proposed.     

Polyaniline‐coated PET conductive yarns: Study of electrical,mechanical, and electro‐mechanical properties

Intelligent and multifunctional yarns (textiles) have attracted interest because of their high potential in applications such as flexible displays, batteries, or sensors. The main objective of our research was to obtain the flexible and electrically conducting yarn based on the conductive polymer and polyethylene terephtalate (PET) yarns. Among the conductive polymers, polyaniline (PANI) is considered as a promising material and is well adapted for modifications of textile structure because of its excellent environmental, thermal, and chemical stability. Chemical PANI coating on PET yarns was performed by absorption of yarns through PANI solution. The electrical, mechanical, and electro‐mechanical properties of PET conductive yarns prepared were investigated. The environmental effects on the electrical and mechanical properties of the obtained conductive yarns were also studied. These conductive yarns are expected to be used as fibrous sensors, connection devices in smart clothing, and for electromagnetic shielding applications. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1252–1256, 2006     

Dynamic mechanical analysis of fibers. II. Estimation of fiber orientation and characterization of heat set PET yarns

A drawn PET yarn was heat set (annealed) at temperatures between 110°C and 245°C in an unconstrained mode and the samples characterized by dynamic mechanical analysis (DMA). A method for estimating the fiber orientation factor (α) is proposed using DMA and shown to be more sensitive than the crystalline orientation (x-ray diffraction) or total orientation (birefringence) measurements of the heat set yarns. The extension/shrinkage behavior of the heat set yarns has been discussed in the light of morphological changes, e.g., degree of orientation and the micro-crystallite formation. Unlike in the unconstrained mode, heat setting under constraint does not lead to the formation of micro-crystallites as revealed by differential scanning calorimetry. As a consequence, although the modulus and degree of orientation increase upon constrained annealing, the thermal stability, i.e., loss of orientation (reflected by shrinkage) could not be improved.     

Investigation of the effect of hydrolysis products of postconsumer polyethylene terephthalate bottles on the properties of alkyd resins

Hydrolysis of waste polyethylene terephthalate (PET) flakes obtained from grinding postconsumer bottles was carried out at 200–230°C and molar ratios of PET/H₂O were taken as 1/5; 1/10; 1/20. The reaction products, when extracted with boiling water, yielded a water soluble crystallizable fraction (WSCF) and a water insoluble fraction (WIF). These fractions were characterized by acid and hydroxyl value determinations and DSC analysis. WSCF and WIF were used for preparation of alkyd resins. Five long oil alkyd resins were prepared from phthalic anhydride (PA) (reference alkyd resin) or hydrolysis products of the waste PET (PET‐based alkyd resin), pentaerithrithol (PE), soybean oil fatty acid (SOFA), and ethylene glycol (EG). Film properties and thermal degradation stabilities of these alkyd resins were investigated. Drying time, hardness, alkaline resistance, and thermal oxidative degradation resistance of the PET‐based alkyd resins are better than these properties of reference resin. The results show that hydrolysis products of waste PET obtained from postconsumer bottles are suitable for manufacturing of alkyd resins. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Improving the bonding strength of laminated composites by optimizing fabric composition

Delamination is the most common failure mode in laminated composites due to the weaker strength in the through‐the‐thickness direction. Air‐jet texturing is used to produce bulk and loops in the yarn which provides more contact surface between fibers and resin. The development and characterization of core‐and‐effect textured glass yarns and the effect of texturing on the mechanical properties of laminated composites were presented in previous papers. This article describes the optimization of textured composites by varying the type and combination of constituent yarns for improving the mechanical properties. Composites with combinations of various textured yarns and non‐textured yarns were made. It was observed that the composites made from fabrics having non‐textured yarn in the warp and core‐and‐effect textured yarn in the weft had the best combination of mechanical properties. They maintained the tensile and flexure properties of composites with non‐textured yarns but had significantly higher interlaminar shear strength. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

高强抗紫外PET工业丝的生产试验与表征

将含纳米二氧化钛(TiO2)的母粒添加到常规高黏聚对苯二甲酸乙二醇酯(PET)切片中,采用熔融共混挤出的方法制备高强抗紫外PET工业丝.在研究TiO2对高黏PET流变性能和结晶性能影响的基础上,进行高强抗紫外PET工业丝工业化试验,试验中针对性地调整纺丝工艺,制得了不同TiO2含量的高强抗紫外PET工业丝,并对其结构和...     

Aging of packaging films in the marine environment

The present article examines the aging behavior in the marine environment of some representative flexible plastic packaging films including supermarket plastic bags made of low‐density polyethylene (LDPE), polyethylene terephthalate (PET) films, polyamide–polyethylene (PAPE) films and films made of a material under the commercial name Mater‐Bi®. The effect of aging was studied by Fourier transform infrared spectroscopy, differential scanning calorimetry, and tension including creep‐recovery tests. The polyethylene films were not hydrolytically degraded during aging in seawater, and the polyethylene chains did not undergo any substantial chain scission. The PET films after exposure for 8 months in seawater did not suffer any substantial degradation, and the PET chains were plasticized by the absorbed water. After prolonged exposure to seawater (12 months), the PET films started to degrade. The PAPE film underwent extensive chemical and structural changes during aging in seawater as result of plasticization and hydrolysis of the polyamide (PA) component in combination with an eventual loosening of the tie layer. Mater‐Bi® film underwent a severe deterioration during aging in seawater due to the hydrolysis of the starch and polycaprolactone components. All films exhibited a marked degradation of their tensile properties after exposure to accelerating aging conditions under UV radiation. POLYM. ENG. SCI., 59:E432–E441, 2019. © 2019 Society of Plastics Engineers     

Crosslinking of poly(N‐vinyl‐2‐pyrrolidone) in the coating of cotton yarn

Coating of cotton yarn is employed in the textile industry to increase the mechanical resistance of the yarns and resistance to vibration, friction, impact, and elongation, which are some of the forces to which the yarn is subjected during the weaving process. The main objective of this study is to investigate the usage of a synthetic hydrophilic polymer, poly(N‐vinyl‐2‐pyrrolidone) (PVP), to coat 100% cotton textile yarn, aiming to give the yarn a temporary mechanical resistance. For the improvement of the mechanical resistance of the yarn, the following crosslinking processes of PVP were investigated: UV‐C (ultraviolet) radiation, the Fenton and photo‐Fenton reactions, and sensitized UV‐C radiation. The influence of each crosslinking process was determined through tensile testing of the coated yarns. The results indicated that the best crosslinking process employed was UV‐C radiation; increasing the mechanical resistance of the yarn up to 44% if compared with the pure cotton yarn, that is, without polymeric coating and crosslinking. POLYM. ENG. SCI., 2011. © 2010 Society of Plastics Engineers.     

The simultaneous continuous dyeing and bulking of acrylic yarn

A pilot-scale installation has been used for the continuous differential dyeing and simultaneous bulking of acrylic yarns. The influence of yarn velocity, steam pressure and steaming temperature on the bulking effect and the rate of dye fixation was studied. Bulking and fixation were also affected by the composition of the dyebath. Conditions were established under which a very good bulking effect and almost complete dye fixation could be achieved.