Mechanical behaviour of concrete made with fine recycled concrete aggregates

This paper concerns the use of fine recycled concrete aggregates to partially or globally replace natural fine aggregates (sand) in the production of structural concrete. To evaluate the viability of this process, an experimental campaign was implemented in order to monitor the mechanical behaviour of such concrete. The results of the following tests are reported: compressive strength, split tensile strength, modulus of elasticity and abrasion resistance. From these results, it is reasonable to assume that the use of fine recycled concrete aggregates does not jeopardize the mechanical properties of concrete, for replacement ratios up to 30%.     

Effects on concrete durability of using recycled ceramic aggregates

Ceramic waste from ceramic and construction industries is one of the most important parts in the global volume of construction and demolition waste (CDW). Ceramic waste may have several uses, one of which as coarse aggregate for concrete artefacts. Within a research campaign in course at Instituto Superior Técnico (IST), concerning the reuse and recycling of CDW, the viability of replacing primary limestone aggregates with ceramic waste on the production of concrete pavement slabs has been studied. Compression and bending tests previously performed have shown the mechanical suitability of replacing, at least partially, limestone aggregates with ceramic recycled ones. In this paper, the results of the water absorption tests, either by capillarity or by immersion, and the results of the abrasion resistance tests are presented, all related to long-term concrete durability.     

Properties of self-compacting concrete prepared with coarse and fine recycled concrete aggregates

In this study, the fresh and hardened properties of self-compacting concrete (SCC) using recycled concrete aggregate as both coarse and fine aggregates were evaluated. Three series of SCC mixtures were prepared with 100% coarse recycled aggregates, and different levels of fine recycled aggregates were used to replace river sand. The cement content was kept constant for all concrete mixtures. The SCC mixtures were prepared with 0, 25, 50, 75 and 100% fine recycled aggregates, the corresponding water-to-binder ratios (W/B) were 0.53 and 0.44 for the SCC mixtures in Series I and II, respectively. The SCC mixtures in Series III were prepared with 100% recycled concrete aggregates (both coarse and fine) but three different W/B ratios of 0.44, 0.40 and 0.35 were used. Different tests covering fresh, hardened and durability properties of these SCC mixtures were executed. The results indicate that the properties of the SCCs made from river sand and crushed fine recycled aggregates showed only slight differences. The feasibility of utilizing fine and coarse recycled aggregates with rejected fly ash and Class F fly ash for self-compacting concrete has been demonstrated.     

The use of building rubbles in concrete and mortar

Abstract

The main components of building rubble collected from demolished structures are waste concrete, brick and tile. A series of experiments using recycled aggregates of various compositions from building rubble were conducted. The test results show that building rubble can be transformed into useful recycled aggregate through proper processing. When the recycled aggregate was washed, the negative effects on the recycled concrete were greatly reduced. This is especially meaningful for flexural strength. Recycled coarse aggregate is the weakest phase given a low water/cement ratio. This effect will dominate the mechanical properties of recycled concrete. On the contrary, using recycled aggregate in concrete has little effect on its mechanical properties if the water/cement ratio is high. This mechanism does not occur in recycled mortar. The quantity of recycled fine aggregate will govern the mortar strength reduction percentage. Although using brick and tile in concrete will affect its mechanical properties, the effect is limited.     

Influence of recycled aggregate on slump and bleeding of fresh concrete

The recycling of construction and demolition (C&;D) waste as a source of aggregates for the production of new concrete has attracted increasing interests from the construction industry. While the environmental benefits of using recycled aggregates are well accepted, some unsolved problems prevent this type of material from wide application in structural concrete. One of the major problems with the use of recycled aggregates in structural concrete is their high water absorption capacity which leads to difficulties in controlling the properties of fresh concrete and consequently influences the strength and durability of hardened concrete. This paper presents an experimental study on the properties of fresh concrete prepared with recycled aggregates. Concrete mixes with a target compressive strength of 35 MPa are prepared with the use of recycled aggregates at the levels from 0 to 100% of the total coarse aggregate. The influence of recycled aggregate on the slump and bleeding are investigated. The effect of delaying the starting time of bleeding tests and the effect of using fly ash on the bleeding of concrete are explored.     

Recycled aggregate concrete as structural material

The use of recycled aggregates in concrete opens a whole new range of possibilities in the reuse of materials in the building industry. The utilisation of recycled aggregates is a good solution to the problem of an excess of waste material, provided that the desired final product quality is reached. The studies on the use of recycled aggregates have been going on for 50 years. In fact, none of the results showed that recycled aggregates are unsuitable for structural use. However, some hypothetical problems related to durability aspects resulted in recycled aggregates being employed practically only as base filler for road construction. This paper focuses on the possibility of the use of recycled aggregate concrete as a structural material. For that purpose an experimental study of the shear behaviour and strength of beams made with recycled aggregate concrete was studied. Twelve beam specimens with the same compression strength, four concrete mixtures using different percentages of recycled coarse aggregates (0%, 25%, 50% and 100%) and three different transverse reinforcement arrangements were cast and tested up to failure. Analytical predictions of the experimental results were carried out using a numerical model based on the modified compression field theory and simplified models such as those proposed by Cladera & Mari, the Canadian standard CSA and the Eurocode-2. The results obtained indicate that a substitution of less than 25% of coarse aggregate, scarcely affects the shear capacity of RC beams, provided that all measures related to dosage and durability aspects have been adopted.     

Structural concrete with incorporation of coarse recycled concrete and ceramic aggregates: durability performance

The growing difficulty in obtaining natural coarse aggregates (NCA) for the production of concrete, associated to the environmental issues and social costs that the uncontrolled extraction of natural aggregates creates, led to a search for feasible alternatives. One of the possible paths is to reuse construction and demolition waste (CDW) as aggregates to incorporate into the production of new concrete. Therefore, a vast and detailed experimental campaign was implemented at Instituto Superior Técnico (IST), which aimed at determining the viability of incorporating coarse aggregates from concrete and ceramic brick wall debris, in the production of a new concrete, with properties acceptable for its use in new reinforced and pre-stressed structures. In the experimental campaign different compositions were studied by incorporating pre-determined percentages of recycled coarse concrete aggregates and recycled coarse ceramic plus mortar particles, and the main mechanical, deformability and durability properties were quantified, by comparison with a conventional reference concrete (RC). In this article, these results are presented in terms of the durability performance of concrete, namely water absorption, carbonation and chlorides penetration resistance.     

The assessment of ceramic and mixed recycled aggregates for high strength and low shrinkage concretes

Very few studies on recycled aggregate concretes (RC) have been extended to the use of recycled ceramic and mixed aggregates in relation with high strength concretes. In the main they concentrate only on the analysis of the physical and mechanical properties. This study deals with the investigation of the influence that different percentages (up to 30% substitution for natural aggregates) of high porous ceramic and mixed recycled aggregates have over the plastic, autogenous and drying shrinkage of the concretes. The physical and mechanical properties as well as the chloride resistance were also determine in order to assess the viability of the use of ceramic and mixed recycled aggregates in high strength concretes. The results revealed that the employment of highly porous recycled aggregates reduced the plastic and autogenous shrinkage values of the concrete with respect to those obtained by conventional concrete (CC). Although the total drying shrinkage of the recycled concrete proved to be 25% higher than that of the CC concrete, the CC concrete had in fact a higher shrinkage value than that of the RC from 7 to 150 days of drying. It can be concluded that the RC concrete produced employing up to 30% of fine ceramic aggregates (FCA, with 12% of absorption capacity) achieved the lowest shrinkage values and higher mechanical and chloride ion resistance. In addition, the concrete produced with low percentage (10–15%) of recycled mixed aggregates also had similar properties to conventional concrete.     

Quantification of the residual mortar content in recycled concrete aggregates by image analysis

As the supply of suitable fresh aggregates in some locations is rapidly dwindling and such aggregates need to be transported from distant locations, there will be more and more economic and environmental reasons to use recycled concrete aggregates in making new concrete. The nature and properties of recycled concrete aggregates have a definite impact on the performance of recycled aggregate concrete and the effects can vary considerably. Existing literature and studies conducted by the authors have shown that the amount and properties of the residual mortar in the recycled concrete aggregates significantly affect the mechanical and durability properties of the new concrete. Consequently, a quick laboratory method was developed to determine the residual mortar content of recycled concrete aggregates, to serve as a quality control tool for such aggregates. In order to validate the results obtained by that laboratory test procedure, image analysis was used to quantify the residual mortar content in the different size fractions of the recycled concrete aggregates tested. The results confirmed that the quick laboratory test provides an accurate measurement of the residual mortar content in recycled concrete aggregates.     

Performance of mortars containing recycled fine aggregate from construction and demolition waste

Waste from construction and demolition accumulates in large quantities in the modern world. Recycled coarse aggregates derived from this waste can replace virgin aggregates used in the production of new concretes but the studies on the effect of using the fine fraction of this waste on the properties of new concrete have not yet led to clear conclusions. The present study evaluated the properties of recycled fine aggregates derived from two recycling plants using two different waste treatment procedures, as well as their effects on the properties of fresh and hardened mortars prepared using these aggregates at two water-to-cement ratios and three replacement ratios. It was found that the recycled aggregates were more porous than the natural aggregates and may have contained some organic matter. Setting times were longer when recycled aggregates replaced natural aggregates and strength and durability were reduced as well. Partial replacement of the fine aggregate is possible if an appropriate compensation of the water to cement ratio is applied.     

Caractérisation de la durabilité des bétons recyclés à base de gros et fins granulats de briques et de béton concassés

Among the transport phenomena, water absorption, water permeability and shrinkage prove to be of primary and great importance for the evaluation of durability of recycled concrete with coarse and fine recycled aggregates. Either coarse aggregates, fine aggregates or both coarse and fine aggregates were partially replaced (25, 50, 75 and 100%) with crushed concrete and brick aggregates. The results indicate that water absorption is high and water permeability can be double that of concrete made with 100% natural aggregate concrete. This study also showed that recycled concrete mix having the highest water absorption and water permeably corresponds always to the mix with the highest shrinkage. The physical and mechanical properties of recycled concretes seem to be acceptable.     

多因素对再生混凝土力学性能及抗冻性的影响

为研究不同因素、不同水平对再生混凝土力学性能的作用。该文通过正交试验研究钢纤维掺量、再生粗骨料掺量和粉煤灰掺量对再生混凝土力学性能(抗压强度、劈裂抗拉强度和抗折强度)的影响,确定各因素对再生混凝土力学性能的影响程度,并加以量化表征,并提出多因素共同作用下再生混凝土力学性能的多元非线性回归模型且进行验证。在此基础上,该文进一步研究再生混凝土的抗冻性。结果表明:再生混凝土的力学性能随钢纤维掺量的增加而提高;随粉煤灰掺量增加而降低;再生粗骨料掺量对再生混凝土的力学性能影响较小。钢纤维的掺入可提高再生粗骨料的掺量。再生混凝土力学性能的实测值与通过建立的回归模型得到的计算值的最大误差在6.5%以内。此外,钢纤维的掺入和减少再生粗骨料的掺量均可以提高再生混凝土的抗冻性。     

Durability performance of concrete made with fine recycled concrete aggregates

Fine recycled aggregates are seen as the last choice in recycling for concrete production. Many references quote their detrimental influence on the most important characteristics of concrete: compressive and tensile strength; modulus of elasticity; water absorption; shrinkage; carbonation and chloride penetration. These two last characteristics are fundamental in terms of the long-term durability of reinforced or prestressed concrete. In the experimental research carried out at IST, part of which has already been published, different concrete mixes (with increasing rates of substitution of fine natural aggregates – sand – with fine recycled aggregates from crushed concrete) were prepared and tested. The results were then compared with those for a reference concrete with exactly the same composition and grading curve, but with no recycled aggregates. This paper presents the main results of this research for water absorption by immersion and capillarity, chloride penetration (by means of the chloride migration coefficient), and carbonation resistance, drawing some conclusions on the feasibility of using this type of aggregate in structural concrete, while taking into account any ensuing obvious positive environmental impact.     

Compressive stress–strain behavior of steel fiber reinforced-recycled aggregate concrete

The use of recycled aggregate from construction and demolition waste (CDW) as replacement of fine and coarse natural aggregate has increased in recent years in order to reduce the high consumption of natural resources by the civil construction sector. In this work, an experimental investigation was carried out to investigate the influence of steel fiber reinforcement on the stress–strain behavior of concrete made with CDW aggregates. In addition, the flexural strength and splitting tensile strength of the mixtures were also determined. Natural coarse and fine aggregates were replaced by recycled coarse aggregate (RCA) and recycled fine aggregate (RFA) at two levels, 0% and 25%, by volume. Hooked end steel fibers with 35 mm of length and aspect ratio of 65 were used as reinforcement in a volume fraction of 0.75%. The research results show that the addition of steel fiber and recycled aggregate increased the mechanical strength and modified the fracture process relative to that of the reference concrete. The stress–strain behavior of recycled aggregate concrete was affected by the recycled aggregate and presented a more brittle behavior than the reference one. With the addition of steel fiber the toughness, measured by the slope of the descending branch of the stress–strain curve, of the recycled concretes was increased and their behavior under compression becomes similar to that of the fiber-reinforced natural aggregate concrete.     

The effect of superplasticizers on the mechanical performance of concrete made with fine recycled concrete aggregates

It is considered that using crushed recycled concrete as aggregate for concrete production is a viable alternative to dumping and would help to conserve abiotic resources. This use has fundamentally been based on the coarse fraction because the fine fraction is likely to degrade the performance of the resulting concrete. This paper presents results from a research work undertaken at Instituto Superior Técnico (IST), Lisbon, Portugal, in which the effects of incorporating two types of superplasticizer on the mechanical performance of concrete containing fine recycled aggregate were evaluated. The purpose was to see if the addition of superplasticizer would offset the detrimental effects associated with the use of fine recycled concrete aggregate.The experimental programme is described and the results of tests for splitting tensile strength, modulus of elasticity and abrasion resistance are presented. The relative performance of concrete made with recycled aggregate was found to decrease. However, the same concrete with admixtures in general exhibited a better mechanical performance than the reference mixes without admixtures or with a less active superplasticizer. Therefore, it is argued that the mechanical performance of concrete made with fine recycled concrete aggregates can be as good as that of conventional concrete, if superplasticizers are used to reduce the water–cement ratio of the former concrete.     

Macroscopic and microstructural properties of engineered cementitious composites incorporating recycled concrete fines

Recycled concrete fines (RCF) are fine aggregates and particles from the demolition waste of old concrete. Unlike recycled coarse aggregates, RCF is seldom used to replace sands in concrete due to its high surface area and attached old mortar on the surface of RCF. This study investigated potential use of RCF as microsilica sand substitute in the production of engineered cementitious composites (ECC), a unique high performance fiber-reinforced cementitious composites featuring extreme tensile strain capacity of several percent. The results showed that it is viable to use RCF as microsilica sand substitute in the production of ECC and the resulting RCF-ECCs possess decent compressive strength and strain capacity. Microstructure investigation on the component level revealed that RCF size and content modify matrix toughness and fiber/matrix interface properties. The influence of RCF size and content on ECC properties was clearly revealed and explained by the resulting fiber bridging σ(δ) curves of RCF-ECCs calculated from the micromechanical model. Micromechanics-based design principle can therefore be used for ingredients selection and component tailoring of RCF-ECCs.     

钢纤维橡胶再生混凝土的抗冻性试验

为使废弃混凝土和再生橡胶在北方地区混凝土工程中得以应用,采用正交试验法研究再生粗骨料掺量、再生粗骨料强化方式、钢纤维掺量与橡胶掺量对钢纤维橡胶再生混凝土(C45)立方体抗压强度和抗冻性的影响规律。利用扫描电镜和螺旋CT扫描技术研究了钢纤维橡胶再生混凝土的宏观和细观结构及其对抗冻性能的影响机理。结果表明:橡胶颗粒掺量是影响再生混凝土含气量、抗压强度和相对动弹模量的重要因素,再生粗骨料掺量是影响相对动弹模量和强度损失率的次要因素,钢纤维掺量对混凝土抗压强度增强作用较小,粗骨料强化方式对混凝土性能影响不大;橡胶颗粒与砂浆界面的裂缝宽度在5~55μm之间,二者之间的相容性较差;当橡胶颗粒掺量(与砂的体积比)大于20%后,随橡胶颗粒掺量增大,混凝土内部孔洞数目增多,钢纤维橡胶再生混凝土抗压强度降低、抗冻性减弱。     

Mechanical and durability properties of concrete using contaminated recycled aggregates

The degradation of concrete structures due to chlorides and sulphates penetration is of obvious importance in civil engineering as having major impact on structural durability. In this paper, the results of an investigation on the effect of contaminated crushed concrete aggregates on mechanical properties and durability of recycled concrete are presented. Natural aggregates concrete (NC) slabs were cured in water, sea water, chloride solutions or sulphate solutions and then crushed to obtain virgin and contaminated (polluted) recycled aggregates. The properties of natural (NA) and recycled aggregates (RA) and the mechanical properties and durability performances of a new concrete made from 100% of RA are analysed. The results show that contaminated RA are much sensitive to chlorides than sulphates and are rapidly leached when soaked into water. Significant differences were observed between the properties of original and new concrete and the results clearly show the necessity of taking these contaminations into account.     

Influence of field recycled coarse aggregate on properties of concrete

This paper investigates the influence of different amounts of recycled coarse aggregates obtained from a demolished RCC culvert 15 years old on the properties of recycled aggregate concrete (RAC). A new term called “coarse aggregate replacement ratio (CRR)” is introduced and is defined as the ratio of weight of recycled coarse aggregate to the total weight of coarse aggregate in a concrete mix. To analyze the behaviour of concrete in both the fresh and hardened state, a coarse aggregate replacement ratio of 0, 0.25, 0.50 and 1.0 are adopted in the concrete mixes. The properties namely compressive and indirect tensile strengths, modulus of elasticity, water absorption, volume of voids, density of hardened concrete and depth of chloride penetration are studied. From the experimental results it is observed that the concrete cured in air after 7 days of wet curing shows better strength than concrete cured completely under water for 28 days for all coarse aggregate replacement ratios. The volume of voids and water absorption of recycled aggregate concrete are 2.61 and 1.82% higher than those of normal concrete due to the high absorption capacity of old mortar adhered to recycled aggregates. The relationships among compressive strength, tensile strengths and modulus of elasticity are developed and verified with the models reported in the literature for both normal and recycled aggregate concrete. In addition, the non-destructive testing parameters such as rebound number and UPV (Ultrasonic pulse velocity) are reported. The study demonstrates the potential use of field recycled coarse aggregates (RCA) in concrete.     

Durability of recycled aggregate concrete prepared with carbonated recycled concrete aggregates

The mechanical properties of recycled aggregate concrete (RAC) incorporating carbonated recycled concrete aggregates (RCAs) have previously been reported. However, the durability of RAC prepared with carbonated RCAs remains to be accessed. In this study, the durability properties of RAC prepared with non-carbonated RCAs and carbonated RCAs, in terms of deformation (drying shrinkage), water absorption and permeability (bulk electrical conductivity, gas and chloride ion permeability), are presented. The experimental results indicated that: (i) the incorporation of the carbonated RCAs in RAC not only helped to reduce the water absorption of RAC, but also reduced its permeability; (ii) when 100% carbonated NRCAs was used, the improvement extent of impermeability was 15.1%, 36.4% and 42.4% for bulk electrical conductivity, chloride ion permeability and gas permeability, respectively. Comparing the results of the mechanical and durability properties, the CO₂ curing treatment of RCAs had a greater beneficial impact on the durability properties of the RAC; and (iii) there was a good correlation between the water absorption of RAC and its permeability indicators. The water absorption value of RAC may be used as a criterion of the durability of RAC.