Comparison of pyrolysis and hydrothermal liquefaction of Chlamydomonas reinhardtii. Growth studies on the recovered hydrothermal aqueous phase

The production of bio-oil by pyrolysis with a high heating rate (500 K s⁻¹) and hydrothermal liquefaction (HTL) of Chlamydomonas reinhardtii was compared. HTL led to bio-oil yield decreasing from 67% mass fraction at 220 °C to 59% mass fraction at 310 °C whereas the bio-oil yield increased from 53% mass fraction at 400 °C to 60% mass fraction at 550 °C for pyrolysis. Energy ratios (energy produced in the form of bio-oil divided by the energy content of the initial microalgae) between 66% at 220 °C and 90% at 310 °C in HTL were obtained whereas it was in the range 73–83% at 400–550 °C for pyrolysis. The Higher Heating Value of the HTL bio-oil was increasing with the temperature while it was constant for pyrolysis. Microalgae cultivation in aqueous phase produced by HTL was also investigated and showed promising results.     

Studies on catalytic pyrolysis of empty fruit bunch (EFB) using Taguchi's L9 Orthogonal Array

This paper investigates the effects of four reaction parameters that include type of catalyst, catalyst loading, reaction temperature and nitrogen gas flowrate on the liquid (bio-oil) yield from the catalytic pyrolysis of Empty Fruit Bunch (EFB). The experimental design is based on Taguchi's L9 Orthogonal Array in which the reaction parameters are varied at three levels. The maximum liquid yield is predicted based on systematic experimental runs, and is found to be at 5 wt-% of H-Y catalyst, 500 °C and at nitrogen flowrate of 100 ml min⁻¹. The predicted maximum liquid yield is validated with an experimental run at the corresponding predicted conditions. The bio-oil produced at the optimum reaction condition is characterized and compared with known bio-oil standards in the literature.     

Understanding the pyrolysis behavior of agriculture,forest and aquatic biomass: Products distribution and characterization

Pyrolysis studies on agricultural (rice straw), forest (pine) and aquatic (Ulva lactuca) biomass were carried out in a fixed bed reactor at different temperature range of 300–550 °C. The product distributions and their characterization of products were compared among these biomasses. The maximum liquid product yield 29.4, 57.5 and 25.6 wt% obtained at 400, 500 and 400 °C respectively from rice straw (RS), pine (PN) and Ulva lactuca (UL) biomass. However, the higher conversion was observed in the case of pine wood biomass 77.0% at 550 °C. From the GC-MS analysis, it is observed that RS and PN bio-oil mostly composed of derivatives of phenolic compounds, while UL bio-oil composed of cyclopentenone derivatives compounds. The highest higher heating value (HHV) was found in pine bio-oil 34.8 MJ/kg. Also PN pyrolytic bio-oil had higher boiling point differences compounds. The bio-char analysis showed that the PN bio-char is a carbon rich and porous in nature as compared to the RS and UL bio-char.     

Study of bio-oil and bio-char production from algae by slow pyrolysis

This study examined bio-oil and bio-char fuel produced from Spirulina Sp. by slow pyrolysis. A thermogravimetric analyser (TGA) was used to investigate the pyrolytic characteristics and essential components of algae. It was found that the temperature for the maximum degradation, 322 °C, is lower than that of other biomass. With our fixed-bed reactor, 125 g of dried Spirulina Sp. algae was fed under a nitrogen atmosphere until the temperature reached a set temperature between 450 and 600 °C. It was found that the suitable temperature to obtain bio-char and bio-oil were at approximately 500 and 550 °C respectively. The bio-oil components were identified by a gas chromatography/mass spectrometry (GC–MS). The saturated functional carbon of the bio-oil was in a range of heavy naphtha, kerosene and diesel oil. The energy consumption ratio (ECR) of bio-oil and bio-char was calculated, and the net energy output was positive. The ECR had an average value of 0.49.     

Hydrothermal liquefaction of spent coffee grounds in water medium for bio-oil production

Spent coffee grounds (SCG) were liquefied in hot-compressed water to produce crude bio-oil via hydrothermal liquefaction (HTL) in a 100 cm³ stainless-steel autoclave reactor in N₂ atmosphere. We investigated the effects of operating parameters such as retention times (5 min, 10 min, 15 min, 20 min and 25 min), reaction temperatures (200 °C, 225 °C, 250 °C, 275 °C and 300 °C), and water/feedstock mass ratios (5:1, 10:1, 15:1 and 20:1) and initial pressure of process gas (2.0 MPa and 0.5 MPa) on the yield and properties of the resulting crude bio-oil. The highest yield of the crude bio-oil (47.3% mass fraction) was obtained at conditions of 275 °C, 10 min retention time and water/feedstock mass ratio of 20:1 with an initial pressure of 2.0 MPa. The elemental analysis of the produced crude bio-oil revealed that the oil product had a higher heating value (HHV) of 31.0 MJ kg⁻¹, much higher than that of the raw material (20.2 MJ kg⁻¹). GC–MS and FT-IR measurements showed that the main volatile compounds in the crude bio-oil were long chain aliphatic acids and esters.     

Bio-oil Production from an Oilseed By-product: Fixed-bed Pyrolysis of Olive Cake

Abstract

A study of pyrolysis of olive cake at the temperature range from 400°C to 700°C has been carried out. The experiments were performed in a laboratory scale tubular reactor under nitrogen atmosphere. The yields of derived gases, liquids, and char were determined in relation to pyrolysis temperature and sweeping gas flow rates, at heating rates of about 300°C min^?1. As the pyrolysis temperature was increased, the percentage mass of char decreased whilst gas product increased. The oil products increased to a maximum value of ～39.4 wt% of dry ash free biomass at a pyrolysis temperature of about 550°C in a nitrogen atmosphere with flow rate of 100 mL min^?1 and with a heating rate of 300°C min^?1. Results showed that the bio-oil obtained under the optimum conditions is a useful substitute for fossil fuels or chemicals.     

Energy Applications of Biomass: Pyrolysis of Apricot Stone

Apricot stone (Prunus armeniaca L.) was pyrolyzed in a directly heated fixed-bed reactor under nitrogen atmosphere. Effects of sweeping gas flow rates and pyrolysis temperature on the pyrolysis of the biomass were also studied. Pyrolysis runs were performed using reactor temperatures between 400°C and 700°C with heating rate of about 300°C min^?1. As the pyrolysis temperature was increased, the percentage mass of char decreased while gas product increased. The product yields were significantly influenced by the process conditions. The bio-oil obtained at 550°C, at which the liquid product yield was maximum, was analyzed. It was characterized by Fourier transform infrared spectroscopy (FT-IR). In addition, the solid and liquid products were analyzed to determine their elemental composition and calorific value. Chemical fractionation of bio-oil showed that only low quantities of hydrocarbons were present, while oxygenated and polar fractions dominated.     

An investigation into the effect of fast heating on fluidity development and coke quality for blends of coal and biomass

The addition of biomass to coking coals can reduce operational costs and carbon emissions but also reduces fluidity development. The use of heating rates up to 20 °C min⁻¹ in the softening stage of coal has been investigated using high-temperature small-amplitude oscillatory-shear (SAOS) rheometry to improve the fluid characteristics of binary blends of two coking coals with Scots pine. The effects of biomass concentration and particle size, biomass torrefaction, pellet mass and thermal pre-treatment of the blend on fluidity development and semicoke strength have also been studied. Fluidity increased with an increase in heating rate and an increase in the final temperature for fast heating. Relationships were found between the minimum complex viscosity of the blend, the heating rate and the concentration of biomass, which have been used to propose an equation to calculate the heating rate necessary to achieve optimum fluidity for a particular blend with biomass. The fluid characteristics of the blend were not affected to a great extent by the particle sizes of the biomass studied (<500 μm and >500 μm) or the torrefaction of the biomass (250 °C for 1 h in N₂), were increased by an increase in pellet mass, and were destroyed by blend pre-heating. The semicoke strength of the blend with a mass fraction of 10% Scots pine and fast heating (10 °C min⁻¹) proved to be higher than that of the coal alone with slow heating (3 °C min⁻¹) and resulted in a 3% reduction in non-renewable carbon emissions.     

Low-temperature alkaline pyrolysis of sewage sludge for enhanced H2 production with in-situ carbon capture

Pyrolysis has been recognized as one of the promising thermal technologies on the account of satisfying the principles of waste reduction, resource recovery, and detoxification. This study proposed the alkaline thermal treatment of sewage sludge of enhanced H₂ production and in-situ carbon capture. The maximum H₂ yield of ∼10 mmol g⁻¹ biomass was achieved at 1:3 sludge: NaOH ratio, 10 °C min⁻¹ heating rate, and 500 °C temperature, with the H₂ purity of 79.1% in the gaseous products. The presence of NaOH significantly promoted H₂ production and substantially suppressed CO and CO₂. Temperature also played an important role in cracking of CC and CH bonds and gave H₂-rich gas (H₂ formation rate 0.34 mmol min⁻¹ g⁻¹) with a high yield of 10.3 mmol g⁻¹ at 500 °C. The solid residue analysis via XRD verified the existence of Na₂CO₃ in the solid, implying the inherent carbon management potential of the NaOH during the sludge pyrolysis process.     

Evaluation of influence of two different catalysts on the pyrolysis of laurel (Laurus nobilis L.) extraction residues

Laurel extraction residues with zeolite and alumina catalysts were pyrolyzed in a fixed-bed reactor with a constant heating rate of 10°C min^–1. The final pyrolysis temperature and sweep gas flow rate were kept constant at 500°C and 100 ml min^–1 in all of the experiments, respectively. The influence of catalysts and their ratio (10, 20, 30, 40, and 50% w/w) on the pyrolysis conversion and product yields were investigated in detail. The physicochemical properties of the catalytic bio-oil were determined and compared to those of non-catalytic bio-oil. The catalytic bio-oils were examined using some spectroscopic and chromatographic techniques.     

Effect of mineral matter removal on pyrolysis of wood sawdust from an invasive species

Kinetics of the pyrolysis of wood sawdust from the invasive species Parkinsonia aculeata, untreated and demineralized by a mild acid treatment, is comparatively investigated in order to examine the effect of the removal of minerals naturally present in the biomass. Non-isothermal thermogravimetric analysis from room temperature up to 500°C is applied for this purpose. Demineralization shifts the process onset and the maximum degradation rate to higher temperatures, and leads to enhance the activation energy from 56 to 60 kJ mol^–1, pointing to a catalytic role of alkaline and alkaline earth metals in the biomass. Likewise, the three kinds of pyrolysis products (gas, bio-char, and bio-oil) are obtained from experiments performed in a bench-scale installation at 500°C. Yields and physicochemical characteristics of the pyrolysis products are determined. The pronounced reduction in the content of metals in the sawdust leads to increase bio-oil yield in around 10%, the specific surface area of the bio-char, from ≈ 2 to ≈ 74 m² g^–1, and the higher heating value of all the pyrolysis products.     

Directed regulation of pyridines components in the steam reforming of aqueous bio-oil to H2 production

The steam reforming of aqueous bio-oil is a promising technology for green hydrogen production, yet one of the obstacles is still the cost of production. It was found that under certain conditions, the high-value pyridines components in aqueous bio-oil will be enriched after a reforming hydrogen production reaction, which may become an effective way to improve its economy. In this study, the effects of temperature (700°C–900 °C) and WHSV (10 h⁻¹-30 h⁻¹) on hydrogen production rate and pyridine enrichment rate were investigated. The results show that the highest hydrogen yield of 40.3% was obtained at the initial stage of the reaction at the optimum operating conditions of 850 °C and a WHSV of 15 h⁻¹. Pyridine enrichment in the liquid product collected after the reaction can reach up to 300% at the same time. This study proposed a new route for the co-production of pyridines in the catalytic reforming process of aqueous bio-oil, which is beneficial to the complete quantitative utilization of biomass and improves the economics of bio-oil products.     

Effect of temperature on the fast pyrolysis of organic-acid leached pinewood; the potential of low temperature pyrolysis

In this paper, we have evaluated the potential of organic acid (mixture of acetic, formic and propionic acid) leaching of biomass and subsequent fast pyrolysis to increase the organic oil, sugars and phenols yield by varying the fluidized bed temperature between 360 °C and 580 °C (360 °C, 430 °C, 480 °C, 530 °C, and 580 °C). The pyrolysis of acid leached pinewood resulted in more organic oil and less water and residue compared to untreated pinewood over the whole temperature range. Below 500 °C the difference was most profound; for acid leached pinewood at 360 °C the organic oil was already 650 g kg⁻¹ pine with a sugar yield of 230 g kg⁻¹ pine. At this low pyrolysis temperature no bed agglomeration was observed for acid leached pine whereas at the higher temperatures tested agglomerates were found, which were identified to be clusters of fluidization sand glued together by sticky pyrolysis products (melt). Low reactor temperatures also favored the production of monomeric phenols, though their absolute yields remained low for both untreated and leached pine (maximum: 23 g kg⁻¹ pine, 80 g kg⁻¹ lignin). GPC, GC/MS and UV-fluorescence spectroscopy showed that acid leaching did not influence significantly the yield and molecular size of the aromatic fraction in the produced pyrolysis oils. Back impregnation of the removed AAEMs into leached biomass revealed that the effects of the applied acid leaching, both with respect to the product yields and bed agglomeration, can be mainly assigned to the removal of AAEMs.     

Potentiality of combined catalyst for high quality bio-oil production from catalytic pyrolysis of pinewood using an analytical Py-GC/MS and fixed bed reactor

The aim of this study was to investigate the potential of combined catalyst (ZSM-5 and CaO) for high quality bio-oil production from the catalytic pyrolysis of pinewood sawdust that was performed in Py-GC/MS and fixed bed reactor at 500 °C. In Py-GC/MS, the maximum yield of aromatic hydrocarbon was 36 wt% at biomass to combined catalyst ratio of 1:4 where the mass ratio of ZSM-5 to CaO in the combined catalyst was 4:1. An increasing trend of phenolic compounds was observed with an increasing amount of CaO, whereas the highest yield of phenolic compounds (31 wt%) was recorded at biomass to combined catalyst ratio of 1:4 (ZSM-5: CaO - 4:1). Large molecule compounds could be found to crack into small molecules over CaO and then undergo further reactions over zeolites. The water content, higher heating value, and acidity of bio-oil from the fixed bed reactor were 21%, 24.27 MJkg⁻¹, and 4.1, respectively, which indicates that the quality of obtained bio-oil meets the liquid biofuel standard ASTM D7544-12 for grade G biofuel. This research will provide a significant reference to produce a high-quality bio-oil from the catalytic pyrolysis of woody biomass over the combined catalyst at different mass ratios of biomass to catalyst.     

Optimization of two bio-oil steam reforming processes for hydrogen production based on thermodynamic analysis

Thermodynamics of hydrogen production from conventional steam reforming (C-SR) and sorption-enhanced steam reforming (SE-SR) of bio-oil was performed under different conditions including reforming temperature, S/C ratio (the mole ratio of steam to carbon in the bio-oil), operating pressure and CaO/C ratio (the mole ratio of CaO to carbon in the bio-oil). Increasing temperature and S/C ratio, and decreasing the operating pressure were favorable to improve the hydrogen yield. Compared to C-SR, SE-SR had the significant advantage of higher hydrogen yield at lower desirable temperature, and showed a significant suppression for carbon formation. However excess CaO (CaO/C > 1) almost had no additional contribution to hydrogen production. Aimed to achieve the maximum utilization of bio-oil with as little energy consumption as possible, the influences of temperature and S/C ratio on the reforming performance (energy requirements and bio-oil consumption per unit volume of hydrogen produced, Q_D/H2 (kJ/Nm³) and Y_Bio-oil/H2 (kg/Nm³)) were comprehensively evaluated using matrix analysis while ensuring the highest hydrogen yield as possible. The optimal operating parameters were confirmed at 650 °C, S/C = 2 for C-SR; and 550 °C, S/C = 2 for SE-SR. Under their respective optimal conditions, the Y_Bio-oil/H2 of SE-SR is significant decreased, by 18.50% compared to that of C-SR, although the Q_D/H2 was slightly increased, just by 7.55%.     

Characterization of bio-oil and its sub-fractions from pyrolysis of Scenedesmus dimorphus

In the present study, microalgae Scenedesmus dimorphus was reported for pyrolysis in a fixed-bed reactor to determine the effects of temperature on products yield and the chemical compositions of the liquid and solid products. Experiments were carried out at a temperature range of 300–600 °C with heating rate of 40 °C/min and nitrogen flow rate of 100 ml/min. The yield of bio-oil was found to be maximum (39.6%) at the temperature of 500 °C and was further fractionated into n-hexane, toluene, ethyl acetate and methanol sub-fractions by using liquid column chromatography. Various characteristics of bio-oil and its sub-fractions were determined by ¹H NMR, FTIR and GC–MS. The biochar produced as a co-product can be a potential soil amendment with multiple benefits including soil fertility and C-sequestration. The present investigation suggests the suitability of Scenedesmus dimorphus as a potential feedstock for exploitation of energy and biomaterials through pyrolytic conversion.     

Upgraded biofuel from residue biomass by Thermo-Catalytic Reforming and hydrodeoxygenation

Research is focused on the utilisation of waste or residue biomass for bioenergy conversion. A promising conversion technology for the production of liquid biofuels from residue biomass is a process called Thermo-Catalytic Reforming (TCR^®​) which is a combination of prior thermal treatment of the biomass at mild temperatures (intermediate pyrolysis) followed by a second catalytic treatment step at elevated temperatures (reforming). This article focuses on the conversion of TCR^® liquids from digestate as a feedstock for subsequent hydrocarbon production. The generated bio-oil showed a lower heating value of 34.0 MJ kg⁻¹ with an oxygen content of 7.0% and a water content of 2.2%. The bio-oil was hydrodeoxygenated using an industrial NiMo–Al₂O₃ catalyst at temperatures of 503 K–643 K and a pressure of 14 MPa. The hydrodeoxygenated bio-oil reached a lower heating value of 42.3 MJ kg⁻¹ with an oxygen content below 0.8 mg kg⁻¹ and water content of 30 ppm. Product yields and catalyst life give confidence that upgrading of the TCR^®​ bio-oil offers a suitable option to meet the high standards of common fuels.     

Silver wire seal design for planar solid oxide fuel cell stack

A method for sealing solid oxide fuel cells with silver wire gaskets was developed and tested. The 1.6 mm diameter gaskets were fitted into machined channels, 1.5 mm deep in the interconnect plates. The channels were machined into 430 stainless steel plate along the edge of both surfaces and around alternate gas inlets. The interconnect plates were 6.35 mm thick, 152.4 mm long and 76.2 mm wide. A one-cell-stack was assembled for pressure testing with a stainless steel sheet in place of the ceramic membrane. The gas connections were brazed to the stack with a nickel–chromium brazing alloy. The apparatus was bolted together and tested for gas leakage at 137.8 kPa between room temperature and 500 °C. At room temperature, the measured leak rate was 5.14 kPa min⁻¹. With the stack heated to 500 °C, the leak rate decreased to 75.8 Pa min⁻¹.     

Intermediate temperature fuel cells based on doped ceria–LiCl–SrCl2 composite electrolyte

A new type of oxide-salt composite electrolyte, gadolinium-doped ceria (GDC)–LiCl–SrCl₂, was developed and demonstrated its promising use for intermediate temperature (400–700 °C) fuel cells (ITFCs). The dc electrical conductivity of this composite electrolyte (0.09–0.13 S cm⁻¹ at 500–650 °C) was 3–10 times higher than that of the pure GDC electrolyte, indicating remarkable proton or oxygen ion conduction existing in the LiCl–SrCl₂ chloride salts or at the interface between GDC and the chloride salts. Using this composite electrolyte, peak power densities of 260 and 510 mW cm⁻², with current densities of 650 and 1250 mA cm⁻² were achieved at 550 and 625 °C, respectively. This makes the new material a good candidate electrolyte for future low-cost ITFCs.     

Cobalt oxide as photocatalyst for water splitting: Temperature-dependent phase structures

This study investigated the best phases of cobalt oxide for the photochemical and photoelectrochemical (PEC) water-splitting reaction. Cobalt oxide was produced via a hydrothermal process of cobalt nitrate hexahydrate and then annealed at different temperatures from 450 °C to 950 °C. The Co₃O₄ phase was produced during pre-annealing and annealing at 450 °C. The mixed phase of Co₃O₄ and CoO was produced during annealing at 550 °C and 650 °C, and pure CoO was produced during annealing from 750 °C to 950 °C. The Co₃O₄ phase produced the highest photocurrent density with a value of 1.15 mA cm⁻² at a −0.4 V potential bias vs. Ag/AgCl. This value two times higher than that reported by other researchers at the same potential bias. Furthermore, the highest rate of hydrogen collected by Co₃O₄ was ~272.6 μmol h⁻¹ g⁻¹ after 8 h photocatalytic process. The amount of collected hydrogen was stable until 12 h of the process.