Cyclic oxidation behavior of Ni3Al-7.8% Cr-1.3% Zr-0.8% Mo-0.025% B between 900 and 1100°C

A Ni₃Al-based alloy, the composition of which was Ni-16.0% Al-7.8% Cr-1.3% Zr-0.8% Mo-0.025%B, was cyclically oxidized in the temperature range of 900 to 1100°C in air for up to 500 hr. The alloy displayed good cyclic oxidation resistance up to 1000°C, with little scale spallation. It, however, lost cyclic oxidation resistance during oxidation at 1100°C after about 200 hr, displaying large weight losses due to serious scale spallation. NiO, α-Al₂O₃, NiAl₂O₄ and ZrO₂ were formed. The oxide scales consisted primarily of an outer Ni-rich layer which was prone to spallation, and (Al, Cr, Zr, Mo, Ni)-containing internal oxides which were adherent due mainly to the formation of (Al₂O₃, ZrO₂)-containing oxides that keyed the oxide scale to the matrix alloy.     

The effects of heat treatment and implantation of aluminium on the oxidation resistance of FeCrAlY alloys

The oxidation resistance of FeCrAlY alloys is known to be due to the rapid formation of a protective film containing α-Al₂O₃. The near-surface concentration of Al has been increased by ion implantation, and for a dose of 10¹⁷ Al⁺ ions cm^?2 (equivalent to 4.5 μ cm^?3 the parabolic oxidation rate constant has been reduced by a factor of 140 in tests at 1100°C. Heat treatment prior to oxidation also proved beneficial for reasons which are discussed. These relate to the diffusivity of Cr and other spinel-forming elements within the metal. Analysis of Al⁺-implanted steels after oxidation, using ESCA and EDS techniques, confirmed the high concentration of Al₂O₃ within the oxide, and SEM examination showed that the scale is much more compact than in the unimplanted case. Suggestions are made for enhancing still further the efficacy of Al⁺ implantation as a means of improving oxidation resistance and for optimizing the synergistic effect of yttrium and aluminium.     

High temperature oxidation behavior of Ni-Cr-Al based powder porous metal

This study investigated the high temperature oxidation behavior of newly developed Ni-Cr-Al powder porous metal. High temperature isothermal oxidation tests were conducted at 900, 1000 and 1100 °C temperatures for 24 h under an atmosphere of 79% N₂ + 21% O₂ gas. Oxidation weight gain vs. time curves represented typical oxidation behavior of parabolic shape. Weight gain increased with increasing oxidation temperature. Ni-Cr-Al porous metal mainly created oxides such as α-Al₂0₃, Cr₂O₃, NiCr₂O₄. The α-Al₂0₃ oxide could be still maintained up to 1100 °C oxidation temperature as a thick and stable protective layer. It was noted that Ni-Cr-Al porous metal had better high temperature oxidation resistance than those of other Ni-based and Fe-based porous metals. The catastrophic degradation of oxidation resistance especially at very high temperature was not observed up to 1100 °C in this porous metal. The micro-mechanism of high temperature oxidation of Ni-Cr-Al porous metal was also discussed.     

The Isothermal and Cyclic Oxidation Behavior of a Titanium Aluminide Alloy at Elevated Temperature

The isothermal and cyclic oxidation behavior of Ti-47Al-2Mn-2Nb with 0.8 vol.% TiB₂ particle-reinforced alloy was investigated in air between 700 and 1000 °C. In the study, the kinetics of isothermal and cyclic oxidation were performed by using a continuous thermogravimetric method which permits mass change measurement under oxidation conditions. The oxide scales and substrates were characterized by scanning electron microscopy with energy-dispersive x-ray analysis and x-ray diffraction. At 700 and 800 °C, the alloy showed an excellent oxidation resistance under isothermal and cyclic conditions. After exposure to air above 800 °C, the outer scale of the alloy was dominated by a fast-growing TiO₂ layer. Under the coarse-grained TiO₂ layer was the Al₂O₃-rich scale, which was fine-grained. At 900 and 1000 °C, the extent of oxidation increased clearly. The oxidation rate follows a parabolic law at 700 and 800 °C. However, the alloy, upon isothermal oxidation at 900 °C, can be divided into several stages. During the cyclic oxidation at 900 and 1000 °C, partial scale spallation takes place, leading to a stepwise mass change.     

The oxidation behaviour of austenitic FeCrNi alloys containing dispersed phases

The high temperature oxidation behaviour of FeCrNi austenitic alloys containing 1% Ti which, in some cases, had been converted into an oxide dispersion has been examined. The oxide dispersions were produced by an internal oxidation treatment using a 50/50 Cr/Cr₂O₃ powder mixture in a sealed quartz capsule at 1100°C: the samples were not in direct contact with the powders. Generally, the effect of the dispersed oxide was much less pronounced than in corresponding nickel-free, ferritic alloys. Nevertheless, the time-to-breakaway of the protective Cr₃O₃ scale which developed on Fe18CrNi alloys was substantially increased, although the differences between the untreated and the internally oxidized alloys reduced with increasing nickel content. An Fe14Cr20Ni alloy did not show any improvement after internal oxidation. Unlike the ferritic alloys, no coarsening of the dispersoid phase was observed during exposure.     

Microstructural Study on Oxidation Resistance of Nonmodified and Platinum Modified Aluminide Coating

Platinum electroplating layers (3 and 7 μm thick) were deposited on the surface of the Inconel 713 LC, CMSX 4, and Inconel 625 Ni-base superalloys. Diffusion treatment at 1050°C for 2 h under argon atmosphere was performed after electroplating. Diffusion treated samples were aluminized according to the low activity CVD process at 1050°C for 8 h. The nonmodified aluminide coatings consist of NiAl phase. Platinum modification let to obtain the (Ni,Pt)Al phase in coatings. The coated samples were subjected to cyclic oxidation testing at 1100°C. It was discovered that increase of the platinum electroplating thickness from 3 to 7 μm provides the improvement of oxidation resistance of aluminide coatings. Increase of the platinum thickness causes decreases in weight change and decreases in parabolic constant during oxidation. The platinum provides the pure Al₂O₃ oxide formation, slow growth oxide layer, and delay the oxide spalling during heating-cooling thermal cycles.     

Comparisons of high temperature oxidation behavior between reactive-sintered and melted Ti-45at.%Al-1.6at.%Mn intermetallics

In order to investigate high temperature oxidation behavior, isothermal oxidation experiments for Ti-45at.%Al-1.6at.%Mn intermetallics prepared by both reactive sintering and melting were carried out in both oxygen and air environments at temperatures of 900, 1000 and 1100°C. In the oxygen environment, reactive sintered Ti-45at.%Al-1.6at.%Mn was found to have excellent oxidation resistance due to the formation of a continuous A1₂O₃ layer at temperatures up to 1100°C; however, when melted it showed very poor oxidation resistance at and above 1000°C. Weight gains of the melted specimen after 12 hours, especially at the temperature of 1000°C and 1100°C, were nearly 12 times that of the reactive sintered one. In air, the reactive-sintered intermetallics showed a poorer oxidation resistance man did that in the oxygen environment. Especially, the weight gains in air were 6 times larger than the weight gains in oxygen when oxidized at 1100°C for 12 hours.     

High-Temperature Oxidation of Fe3Al and Fe3Al–Zr Intermetallics

The oxidation behavior of Fe₃Al and Fe₃Al–Zr intermetallic compounds was tested in synthetic air in the temperature range 900–1200 °C. The addition of Zr showed a significant effect on the high-temperature oxidation behavior. The total weight gain after 100 h oxidation of Fe₃Al at 1200 °C was around three times more than that for Fe₃Al–Zr materials. Zr-containing intermetallics exhibited abnormal kinetics between 900 and 1100 °C, due to the presence and transformation of transient alumina into stable α-Al₂O₃. Zr-doped Fe₃Al oxidation behavior under cyclic tests at 1100 °C was improved by delaying the breakaway oxidation to 80 cycles, in comparison to 5 cycles on the undoped Fe₃Al alloys. The oxidation improvements could be related to the segregation of Zr at alumina grain boundaries and to the presence of Zr oxide second-phase particles at the metal–oxide interface and in the external part of the alumina scale. The change of oxidation mechanisms, observed using oxygen–isotope experiments followed by secondary-ion mass spectrometry, was ascribed to Zr segregation at alumina grain boundaries.     

Enhanced Oxidation Resistance of Mo–Si–B–Ti Alloys by Pack Cementation

As new high-temperature structural materials, Mo–Si–B alloys satisfy several requirements such as oxidation and creep resistance. Recently, novel Ti-rich Mo–Si–B alloys have shown an increased creep resistance compared to Ti-free alloys. However, due to the formation of a duplex SiO₂–TiO₂ oxide layer, which allows for fast ingress of oxygen, the oxidation resistance is poor. To improve the oxidation resistance, a borosilicate-based coating was applied to a Mo–12.5Si–8.5B–27.5Ti (in at.%) alloy. After co-deposition of Si and B by pack cementation at 1000 °C in Ar, a conditioning anneal at 1400 °C is used to develop an outer borosilicate layer followed by an inner MoSi₂ and Mo₅Si₃ layer. During both isothermal and cyclic oxidation after an initial mass loss during the first hours of exposure, a steady state is reached for times up to 1000 h at temperatures ranging from 800 to 1200 °C, demonstrating a significantly enhanced oxidation resistance.     

The effect of internal stable nitride and oxide dispersion on the high temperature oxidation of FeCr alloys

The behaviour of FeCr alloys containing either a dispersed nitride or oxide phase is examined. Fe-12, 14 or 18% Cr containing 0.5 or 1 wt% Ti were used. The oxide dispersion was introduced by an internal oxidation treatment using a 50/50 Cr/Cr₂O₃ mixture in a sealed quartz capsule at 1100 or 1200°C. Internal nitrides were produced by nitridation in either an 80/20 or a 90/10 H₂/N₂ mixture at 1150°C. Subsequent oxidation tests of the treated alloys were carried out isothermally at 900, 1000 and 1100°C, or by thermal cycling (3 h cycles) at 1100°C.The dispersed nitride phase is not as effective in improving the oxidation resistance as corresponding dispersed oxides. Considerable particle coarsening is observed and the nitrides tend to dissociate and are converted to oxide near to the alloy/scale interface.     

Roles of Nb on the oxidation characteristics and oxide scale evolution of Fe-25Cr-35Ni-2.5Al-XNb alloys at 1000°C and 1100°C

The oxidation characteristics of Fe-25Cr-35Ni-2.5Al-_XNb (0, 0.6, and 1.2 wt%) alumina-forming austenitic alloys at 1000°C and 1100°C in air were investigated. Results show that Nb has an important effect on the high-temperature oxidation resistance. A bilayer oxide scale with a Cr₂O₃-rich outer layer and Al₂O₃-rich internal layer forms on the surface of the Nb-free alloy and exhibits a poor oxidation resistance at 1000°C and 1100°C. With Nb addition, both the 0.6Nb-addition and 1.2Nb-addition alloys exhibit better oxidation resistance at 1000°C. Because of the third element effect, Nb addition reduces the critical Al content and forms a single external protective Al₂O₃ scale, which greatly improves the oxidation resistance. After oxidation at 1100°C, niobium oxides (mainly Nb₂O₅) are formed on the surface of the 1.2Nb-addition alloy and destroy the integrity of the Al₂O₃ scale, which causes the formation of Cr-rich oxide nodules and eventually develops to be a loose bilayer oxide scale with NiCr₂O₄, Cr₂O₃, and Fe₂O₃ outer layers and Al₂O₃ inner layer.     

The oxidation of cobalt—tungsten alloys

The oxidation behaviour of CoCrW alloys containing from 0–25%Cr and up to 30%W in oxygen at 900–1100°C has been studied. In CoW alloys there is a slight reduction in the oxidation rate as the tungsten content is increased, hwoever this is much mor emarked in Co15CrW alloys. Tungsten has little effect in Co25CrW alloys. On the binary alloys and CoCrW alloys which do not form Cr₂O₃, the scale has two layers: an outer, tungsten-free layer of columnar-grained CoO, and an inner layer of CoO containing CoWO₄ precipitates together with CoCr₂O₄ particles in the ternary alloys. The relative thicknesses of the two layers and the distribution of the constituents in the inner layer depends in temperature and alloy composition. The CoWO₄ and CoCr₂O₄ particles appear to be responsible for the reduction in oxidation rate by a blocking mechanism in the inner layer. There is some evidence to suggest that tungsten additions to Co?25%Cr alloys assist the exclusive formation of Cr₂O₃.     

High temperature oxidation of Ti–46Al–6Nb–0.5W–0.5Cr–0.3Si–0.1C alloy

A newly developed Ti–46Al–6Nb-0.5W-0.5Cr-0.3Si-0.1C alloy was oxidized isothermally and cyclically in air, and its high-temperature oxidation behavior was investigated. When the alloy was isothermally oxidized at 700 °C for 2000 h, the weight gain was only 0.15 mg/cm². The parabolic rate constant, k_p (mg²/cm⁴·h), measured from isothermal oxidation tests was 0.002 at 900 °C and 0.009 at 1000 °C. Such excellent isothermal oxidation resistance resulted from the formation of the dense, continuous Al₂O₃ layer between the outer TiO₂ layer and the inner (TiO₂-rich, Al₂O₃-deficient) layer. The alloy also displayed good cyclic oxidation resistance at 900 °C. Some noticeable scale spallation began to occur after 68 h at 1000 °C during the cyclic oxidation test.     

Oxidation Resistance of Vacuum Plasma Sprayed CoNiCrAlY Coatings Modified by Filtered Cathodic Vacuum Arc Deposition Aluminizing

The vacuum plasma sprayed CoNiCrAlY coatings are modified by filtered cathodic vacuum arc deposition aluminizing. The microstructure and oxidation resistance of the coatings are investigated. The parabolic law is obeyed for the aluminized coatings after oxidation at 1100 °C for 100 h. Its parabolic kinetic constant is 0.080 mg²/cm⁴ h, which is lower than that of as-sprayed coatings. The continuous and dense Al₂O₃ scale is formed earlier due to the increase of Al concentration, and the spinels hardly exist. The oxidation resistance is improved obviously after filtered cathodic vacuum arc deposition aluminizing.     

Oxidation behavior of plasma sprayed Al@NiCr with cyclic thermal treatment at different temperatures

Freestanding and inhomogeneous coating was prepared by atmospheric plasma spray using Al@NiCr powder. Oxidation kinetics and mechanism are discussed after cyclic oxidation in air. Slight interdiffusion occurred at 800 °C but oxidation process took a dominant position at higher temperature. The oxidation of Cr turned significant above 1100 °C and volatilized as CrO₃. The oxidation of Ni also became severe at 1100 °C. The oxidation was suppressed when internal channels were filled up with oxides. Then two stages for oxidation appeared, both of which obeyed parabolic rate law. The slow oxidation of external surface played a key role at the second stage.     

Oxidation behaviour of electron beam physical vapour deposition β-NiAlHf coatings at 1100 °C in dry and humid atmospheres

NiAl intermetallic compounds attract increasing attention for high-temperature applications due to their combination of excellent properties, especially as metallic protective coatings on superalloys or as bond coats in thermal barrier coatings (TBCs). Oxidation behaviour of the β-NiAlHf coatings prepared by electron beam physical vapour deposition (EB-PVD) was investigated at 1100 °C for short time and 100 h in 20 % O₂ + Ar and 15 % H₂O + Ar, respectively. The results of mass changes reveal that the addition of minor reactive element Hf significantly improves the cyclic oxidation resistance of the β-NiAl coatings in both dry and humid atmospheres. During the initial oxidation stage, water vapour retards the phase transformation from θ-Al₂O₃ to α-Al₂O₃. Moreover, compared with the case in dry atmosphere, water vapour significantly reduces the surface roughness of the oxide scales formed on EB-PVD β-NiAlHf coatings after 100 h cyclic oxidation, which corresponds with the difference of surface morphologies of the oxide scales.     

Oxidationsverhalten nitridverfestigter Nickelbasislegierungen

Oxidation behaviour of nitride-strengthened Ni-base alloys Nitride-strengthened Ni-base alloys of the type NiCr7030, produced by DESU-technology, provide promising mechanical properties up to temperatures of 1200°C. This paper provides data on the cyclic and isothermal oxidation behaviour of these alloys in the temperature range of 1000–1200°C. The results show, that depending on the actual composition of the alloys tested even at 1200°C corrosion rates below 0.3 g/m² h can be achieved. It was found that the silicon content must be limited to a maximum of 1.00 wt.-% to guarantee the excellent oxidation resistance even at temperatures higher than 1100°C.     

The scale constituents and spalling characteristics of NiFe (0–60%) alloys oxidized in air at 800–1200°C

The spalling behaviour of scales on NiFe alloys containing 0, 2, 10, 20, 30, 40, 50 and 60% Fe oxidized in air at 900, 1000, 1100 and 1200°C for periods up to 165 h have been investigated. The phases present and their relative amounts in the scales formed at 1200°C have been determined. Spalling was most severe on the Ni30%Fe alloy, which had a scale consisting of 30%N_x Fe_2?x O₄ and 70% Ni_1?x Fe_xO.     

Cyclic oxidation behavior of TiCrN coating deposited on a steel substrate by the Arc-ion plating method

The cyclic oxidation behavior of a TiCrN coating deposited on a steel substrate was studied at 700, 800, 900 and 1000°C in atmospheric air, by repetitively exposing the specimen to thermal cycles of 2 hr-heating and subsequent quenching to room temperature. The coating displayed good cyclic oxidation resistance up to 800°C, with relatively small weight gains, but above 900°C, the coating displayed a drastic diminishment in oxidation resistance, accompanied by large weight gains. Cracks were observed particularly above 900°C throughout the oxide scale that consists of TiO₂, Cr₂O₃ and/or Fe₂O₃.     

Effect of pore size on the high temperature oxidation of Ni-Fe-Cr-Al porous metal

This study investigated the effect of the pore size of Ni-22.4%Fe-22%Cr-6%Al porous metal on its hightemperature oxidation. Two types of open porous metals with pore sizes of 800 μm and 580 μm were used. A 24-hour isothermal oxidation test was conducted at three different temperatures of 900 °C, 1000 °C, and 1100 °C under a 79% N₂ + 21% O₂ atmosphere. The results of the BET analysis revealed that the specific surface area increased as the pore size decreased from 800 μm to 580 μm. The high-temperature oxidation results showed that porous metals exhibited far lower levels of oxidation resistance compared with bulk metals, and that the oxidation resistance of porous metals decreased with a decreasing pore size. According to the microstructural observations of the oxide layers, the 900 °C and 1000 °C oxidation layer contained Ni, Cr, and Al oxides mainly on the strut. The 800 μm porous metal strut exhibited similar oxidation behavior at 1100 °C to that found at lower temperatures. In contrast, the 580 μm porous metal strut was found to consist of Ni and Fe oxides in the upper layer and Ni, Cr, and Al oxides in the lower layer, representing a low oxidation resistance. For powders affixed to the strut inside the porous metal, a different oxide-forming behavior from that of the strut was observed. In addition, the Ni-Fe-Cr-Al porous metal high-temperature oxidation microscopic mechanism is also discussed.