Exergy analysis of hydrogen production from steam gasification of biomass: A review

Exergy analysis of hydrogen production from steam gasification of biomass was reviewed in this study. The effects of the main parameters (biomass characteristics, particle size, gasification temperature, steam/biomass ratio, steam flow rate, reaction catalyst, and residence time) on the exergy efficiency were presented and discussed. The results show that the exergy efficiency of hydrogen production from steam gasification of biomass is mainly determined by the H₂ yield and the chemical exergy of biomass. Increases in gasification temperatures improve the exergy efficiency whereas increases in particle sizes generally decrease the exergy efficiency. Generally, both steam/biomass ratio and steam flow rate initially increases and finally decreases the exergy efficiency. A reaction catalyst may have positive, negative or negligible effect on the exergy efficiency, whereas residence time generally has slight effect on the exergy efficiency.     

Hydrogen production from steam gasification of biomass: Influence of process parameters on hydrogen yield – A review

Steam gasification is considered one of the most effective and efficient techniques of generating hydrogen from biomass. Of all the thermochemical processes, steam gasification offers the highest stoichiometric yield of hydrogen. There are several factors which influence the yield of hydrogen in steam gasification. Some of the prominent factors are: biomass type, biomass feed particle size, reaction temperature, steam to biomass ratio, addition of catalyst, sorbent to biomass ratio. This review article focuses on the hydrogen production from biomass via steam gasification and the influence of process parameters on hydrogen yield.     

Production of hydrogen-rich syngas from absorption-enhanced steam gasification of biomass with conch shell-based absorbents

In this study, steam gasification of pine sawdust is conducted in a fixed-bed reactor in the temperature range 650–700 °C with calcined conch shell (CS) serving as a starting absorbent. The CS is further subjected to hydration (HCS) and calcination (CHCS) to prepare a modified absorbent. It is found that the hydration-calcination treatment of CS causes smaller CaO crystal grains with a larger BET surface area and more porous surface. As a consequence, CHCS exhibits higher catalytic activity for tar reforming, faster reaction rate for CO₂ absorption and better performance for H₂ selectivity than CS. Elevating the temperature contributes to tar reduction but results in lower H₂ content and higher CO₂ content, while an increase in Ca/C leads to higher H₂ content. And the H₂ content can reach approximately 76% with the use of CHCS when temperature and Ca/C ratio are 650 °C and 2, respectively.     

Thermodynamic modeling of an integrated biomass gasification and solid oxide fuel cell system

An integrated process of biomass gasification and solid oxide fuel cells (SOFC) is investigated using energy and exergy analyses. The performance of the system is assessed by calculating several parameters such as electrical efficiency, combined heat and power efficiency, power to heat ratio, exergy destruction ratio, and exergy efficiency. A performance comparison of power systems for different gasification agents is given by thermodynamic analysis. Exergy analysis is applied to investigate exergy destruction in components in the power systems. When using oxygen-enriched air as gasification agent, the gasifier reactor causes the greatest exergy destruction. About 29% of the chemical energy of the biomass is converted into net electric power, while about 17% of it is used to for producing hot water for district heating purposes. The total exergy efficiency of combined heat and power is 29%. For the case in which steam as the gasification agent, the highest exergy destruction lies in the air preheater due to the great temperature difference between the hot and cold side. The net electrical efficiency is about 40%. The exergy combined heat and power efficiency is above 36%, which is higher than that when air or oxygen-enriched air as gasification agent.     

Absorption-enhanced steam gasification of biomass for hydrogen production: Effect of calcium oxide addition on steam gasification of pyrolytic volatiles

The effect mechanism of calcium oxide (CaO) addition on gasification of pyrolytic volatiles as a key sub-process in the absorption-enhanced steam gasification of biomass (AESGB) for H₂ production at different conditions was investigated using a two-stage fixed-bed pyrolysis–gasification system. The results indicate that CaO functions as a CO₂ absorbent and a catalyst in the volatiles gasification process. CaO triggers the chemical equilibrium shift to produce more H₂ and accelerates volatile cracking and gasification reactions to obtain high volatile conversion rates. Increasing the gasification temperature could improve the reaction rate of cracking and gasification of volatiles as well as the catalytic effect of CaO, which continuously increase H₂ yield. When the gasification temperature exceeds 700 °C, the sharp decrease in CO₂ absorption capability of CaO drastically increases the CO₂ concentration and yield, which significantly decrease H₂ concentration. The appropriate temperature for the absorption-enhanced gasification process should be selected between 600 °C and 700 °C in atmospheric pressure. Increasing the water injection rate (represented as the mass ratio of steam to biomass) could also improve H₂ yield. The type of biomasses is closely associated with H₂ yield, which is closely related to the volatile content of biomass materials.     

Potential to retrofit existing small-scale gasifiers through steam gasification of biomass residues for hydrogen and biofuels production

This work investigates the opportunity of retrofitting existing small-scale gasifiers shifting from combined heat and power (CHP) to hydrogen and biofuels production, using steam and biomass residues (woodchips, vineyard pruning and bark). The experiments were carried out in a batch reactor at 700 °C and 800 °C and at different steam flow (SF) rates (0.04 g/min and 0.20 g/min). The composition of the producer gas is in the range of 46–70 % H₂, 9–29 % CO, 12–27 % CO₂, and 2–6 % CH₄. A producer gas specific production factor of approx. 10 NL_pg/g_char can be achieved when the lower SFs are used, which allows to provide 80 % of the hydrogen concentration required for biomethanation and MeOH synthesis. As for FT synthesis, an optimal H₂/CO ratio of approx. 2 can be achieved. The results of this work provide further evidence towards the feasibility of hydrogen and biofuels generation from residual biomass through steam gasification.     

Hydrogen-rich gas from catalytic steam gasification of biomass in a fixed bed reactor: Influence of temperature and steam on gasification performance

The catalytic steam gasification of biomass was carried out in a lab-scale fixed bed reactor in order to evaluate the effects of temperatures and the ratio of steam to biomass (S/B) on the gasification performance. The bed temperature was varied from 600 to 900 and the S/B from 0 to 2.80. The results show that higher temperature contributes to more hydrogen production.     

Design and thermodynamic assessment of a biomass gasification plant integrated with Brayton cycle and solid oxide steam electrolyzer for compressed hydrogen production

In this paper, a comprehensive thermodynamic evaluation of an integrated plant with biomass is investigated, according to thermodynamic laws. The modeled multi-generation plant works with biogas produced from demolition wood biomass. The plant mainly consists of a biomass gasifier cycle, clean water production system, hydrogen production, hydrogen compression, gas turbine sub-plant, and Rankine cycle. The useful outputs of this plant are hydrogen, electricity, heating and clean water. The hydrogen generation is obtained from high-temperature steam electrolyzer sub-plant. Moreover, the membrane distillation unit is used for freshwater production, and also, the hydrogen compression unit with two compressors is used for compressed hydrogen storage. On the other hand, energy and exergy analyses, as well as irreversibilities, are examined according to various factors for examining the efficiency of the examined integrated plant and sub-plants. The results demonstrate that the total energy and exergy efficiencies of the designed plant are determined as 52.84% and 46.59%. Furthermore, the whole irreversibility rate of the designed cycle is to be 37,743 kW, and the highest irreversibility rate is determined in the biomass gasification unit with 12,685 kW.     

Effect of selected representative biomass gasification tar compounds on Ni-GDC solid oxide fuel cells

Contaminants as particulate matter, sulfur, chlorine and tar should be removed from biosyngas to avoid damaging solid oxide fuel cells. However, there is no sufficient information on tar effect since they might be potentially used as a fuel, or they might cause performance losses and irreversible damages. Therefore, this study aims to assess whether tar can be reformed inside the SOFC and used as fuel. Short-duration experiments were conducted on Ni-GDC cells operating with simulated biosyngas containing different concentrations of representative tar compounds from biomass gasification. While benzene and ethylbenzene could be regarded as additional fuels even at concentrations as high as 15 g/Nm³, naphthalene and phenanthrene act as contaminants for the SOFC electrochemical and catalytic reactions, even at concentrations of 0.3 and 0.05 g/Nm³. However, the effect on these reactions appeared almost completely reversible. Solid carbon deposited on the SOFC ceramic housing in proximity of the inlet. Post-mortem analysis should be performed to asses the tar effect on the cell anode.     

Sorption-enhanced steam gasification of woody biomass assisted by Ca/Na/FS (fine slag) composite sorbents

In this research, composite sorbents with high activity in promoting H₂ production during sorption-enhanced steam gasification of pine sawdust (PS) were developed by doping coal gasification fine slag (FS) and NaOH into calcined conch shell (CS). The tests performed in a laboratory-scale fixed bed reactor demonstrated that the composite sorbents greatly improved H₂ concentration and yield over that achieved with CHCS (CS after hydration and calcination), reaching 73.5% and 600.7 mL/g-PS, respectively. This promotion effect on H₂ production was not influenced by the unburned carbon in FS. To obtain high H₂ concentration and yield with as little NaOH and as much FS as possible, the optimum sorbent was found to be 3CS-2FS-0.32Na (in mass ratio of CS:FS:NaOH = 3:2:0.32). Under this condition, the H₂ concentration and yield reached 74.3% and 572.3 mL/g-PS, respectively. In five cycles of experiment, although the H₂ yield of 3CS-2FS-0.32Na decreased from 572.3 mL/g-PS to 416.6 mL/g-PS, it was always higher than with CHCS alone by at least 28%. The results in this study indicate that FS has potential to be an effective inert support material that endows CaO with high activity in H₂ production during sorption-enhanced steam gasification. This might help to provide a new approach to minimizing the negative environmental impact of FS.     

Evaluation of different biomass gasification modeling approaches for fluidized bed gasifiers

To develop a model for biomass gasification in fluidized bed gasifiers with high accuracy and generality that could be used under various operating conditions, the equilibrium model (EM) is chosen as a general and case-independent modeling method. However, EM lacks sufficient accuracy in predicting the content (volume fraction) of four major components (H₂, CO, CO₂ and CH₄) in product gas. In this paper, three approaches—MODEL I, which restricts equilibrium to a specific temperature (QET method); MODEL II, which uses empirical correlations for carbon, CH₄, C₂H₂, C₂H₄, C₂H₆ and NH₃ conversion; and MODEL III, which includes kinetic and hydrodynamic equations—have been studied and compared to map the barriers and complexities involved in developing an accurate and generic model for the gasification of biomass.This study indicates that existing empirical correlations can be further improved by considering more experimental data. The updated model features better accuracy in the prediction of product gas composition in a larger range of operating conditions. Additionally, combining the QET method with a kinetic and hydrodynamic approach results in a model that features less overall error than the original model based on a kinetic and hydrodynamic approach.     

Characteristics of hydrogen production from steam gasification of plant-originated lignocellulosic biomass and its prospects in Vietnam

Demands for the decline of CO₂ emissions resulted in a significant transformation of the energy systems working on carbon sources towards more sustainable, clean, and renewable characteristics. Hydrogen is emerging as a secondary energy vector with ever-increasing importance in the decarbonisation progress. Indeed, hydrogen, a green and renewable energy source, could be produced from steam gasification of plant-originated lignocellulosic biomass. In this current review, key factors affect the hydrogen production yield from steam gasification of plant-originated lignocellulosic biomass, including the design of the gasifier, temperature, pressure, and steam-to-biomass ratio, steam flow rate, moisture and particle size of fed biomass, and catalysts were thoroughly analysed. Moreover, the effects of the abovementioned factors on the reduction of tar formation, which is also a key parameter towards ensuring the trouble-free operation of the reactor, were critically evaluated. More importantly, the separation of produced hydrogen from steam gasification of biomass and challenges over technological, environmental, and economic aspects of biomass gasification were also presented in detail. In addition, this paper is also profiling the prospect of Vietnam in fulfilling its hydrogen economy potential because Vietnam has vast biomass due to its tropical weather and availability of arable land, providing abundant lignocellulosic biomass with 45% of agricultural waste, 30% of firewood, and 25% of other sources. Besides, some primary factors hindering the broad application of biomass for hydrogen production were indicated. Finally, some solutions for implementing the hydrogenization strategy in Vietnam have also been discussed.     

The impact of steam and current density on carbon formation from biomass gasification tar on Ni/YSZ, and Ni/CGO solid oxide fuel cell anodes

The combination of solid oxide fuel cells (SOFCs) and biomass gasification has the potential to become an attractive technology for the production of clean renewable energy. However the impact of tars, formed during biomass gasification, on the performance and durability of SOFC anodes has not been well established experimentally. This paper reports an experimental study on the mitigation of carbon formation arising from the exposure of the commonly used Ni/YSZ (yttria stabilized zirconia) and Ni/CGO (gadolinium-doped ceria) SOFC anodes to biomass gasification tars. Carbon formation and cell degradation was reduced through means of steam reforming of the tar over the nickel anode, and partial oxidation of benzene model tar via the transport of oxygen ions to the anode while operating the fuel cell under load. Thermodynamic calculations suggest that a threshold current density of 365 mA cm⁻² was required to suppress carbon formation in dry conditions, which was consistent with the results of experiments conducted in this study. The importance of both anode microstructure and composition towards carbon deposition was seen in the comparison of Ni/YSZ and Ni/CGO anodes exposed to the biomass gasification tar. Under steam concentrations greater than the thermodynamic threshold for carbon deposition, Ni/YSZ anodes still exhibited cell degradation, as shown by increased polarization resistances, and carbon formation was seen using SEM imaging. Ni/CGO anodes were found to be more resilient to carbon formation than Ni/YSZ anodes, and displayed increased performance after each subsequent exposure to tar, likely due to continued reforming of condensed tar on the anode.     

生物质气化—燃料电池发电系统性能分析

建立了基于热力学平衡的生物质气化模型,利用平衡模型分析了气化过程的特性,研究了气化过程的反应规律及各种因素对气化性能指标的影响,详细分析了当量比及物料湿度对气体产物成分及气化产物热值的影响.同时,建立了以生物质气为燃料的固体氧化物燃料电池的数学模型,该模型考虑了燃料电池的能斯特电动势及各种极化损失.利用建立的模型分析了操作参数以及物料湿度和生物质种类对生物质气化—燃料电池发电系统性能的影响.结果表明,生物质气化—燃料电池发电系统的发电效率可达30％,热电联产效率最高可达95％以上.     

Hydrogen-rich gas from catalytic steam gasification of biomass in a fixed bed reactor: Influence of particle size on gasification performance

The catalytic steam gasification of biomass was carried out in a lab-scale fixed bed reactor in order to evaluate the effects of particle size at different bed temperatures on the gasification performance. The bed temperature was varied from 600 to 900 °C and the biomass was separated into five different size fractions (below 0.075 mm, 0.075–0.15 mm, 0.15–0.3 mm, 0.3–0.6 mm and 0.6–1.2 mm). The results show that with decreasing particle size, the dry gas yield, carbon conversion efficiency and H₂ yield increased, and the content of char and tar decreased. And the differences due to particle sizes in gasification performance practically disappear as the higher temperature bound is approached. Hydrogen and carbon monoxide contents in the produced gas increase with decreasing particle size at 900 °C, reaching to 51.2% and 22.4%, respectively.     

Experimental research for biomass steam gasification in a fluidized bed

A fluidized bed gasification system was built to investigate the biomass steam gasification performance in different conditions. Medium heating value syngas with 34% H₂ content and no more than 20 g/Nm³ tar content could be obtained under 800°C with a S/B (steam vs. biomass ratio) of 0.9 by using olivine as bed material. The results indicated that syngas quality (including H₂ content, gasification efficiency, tar reduction, etc.) is in a positive correlation with temperature and S/B, but has a negative correlation with fluidization number (FN). Compared with quartz sand and dolomite, olivine is more suitable for fluidized bed because of its catalytic ability and good abrasion performance for fluidized bed gasifier. As a result, a set of optimum parameters is recommended with S/B of 0.9~1.0, FN of 1.4, and temperature of 800°C in this study.

Tar is a by-product from the gasification process, which will cause the pipeline congestion, reduce the gasification efficiency, and deteriorate the working condition. According to this experiment, the temperature and S/B both have a negative effect on tar content, while tar content increased with increase in the FN. Dolomite and olivine both have an inhibition function on tar, and the olivine is considered the best choice of bed material because of its good anti-wear properties.     

A novel process simulation model for hydrogen production via reforming of biomass gasification tar

Process modeling and simulation are very important for new designs and estimation of operating variables. This study describes a new process for the production of hydrogen from lignocellulosic biomass gasification tars. The main focus of this research is to increase hydrogen production and improve the overall energy efficiency of the process. In this study, Aspen HYSYS software was used for simulation. The integration structure presented in this research includes sections like tar reforming and ash separation (Ash), combined heat and power cycle (CHP), hydrogen sulfide removal unit (HRU), water-gas shift (WGS) reactor, and gas compression as well as hydrogen separation from a mixture of gases in pressure swing adsorption (PSA). It was found that the addition of CHP cycle and the use of the plug flow reactor (PFR) model, firstly, increased the overall energy efficiency of the process by 63% compared to 29.2% of the base process. Secondly it increased the amount of hydrogen production by 0.518 kmol (H2)/kmol Tar as compared with 0.475 of the base process. Process analysis also demonstrated that the integrated process of hydrogen production from biomass gasification tars is carbon neutral.     

Inhibition of steam gasification of biomass char by hydrogen and tar

The influence of hydrogen and tar on the reaction rate of woody biomass char in steam gasification was investigated by varying the concentrations in a rapid-heating thermobalance reactor. It was observed that the steam gasification of biomass char can be separated into two periods. Compared with the first period, in the second period (in which the relative mass of remaining char is smaller than 0.4) the gasification rate is increased. These effects are probably due to inherent potassium catalyst. Higher hydrogen partial pressure greatly inhibits the gasification of biomass char in the first and second periods. By calculating the first-order rate constants of char gasification in the first and second periods, we found that the hydrogen inhibition on biomass char gasification is caused by the reverse oxygen exchange reaction in the first period. In the second period, dissociative hydrogen adsorption on the char is the major inhibition reaction. The influence of levoglucosan, a major tar component derived from cellulose, was also examined. We found that not only hydrogen but also vapor-phase levoglucosan and its pyrolysates inhibited the steam gasification of woody biomass char. By mixing levoglucosan with woody biomass sample, the pyrolysis of char proceeds slightly more rapidly than with woody biomass alone, and gas evolution rates of H₂ and CO₂ are larger in steam gasification.     

Toluene steam reforming properties of CaO based synthetic sorbents for biomass gasification process

Biomass gasification process generates undesired Topping Atmosphere Residue (TAR), removable by catalytic steam reforming. The use of a CO₂-sorbent powder inside the reactor bed can minimize the content of carbon dioxide and carbon monoxide by enhancing the water gas shift (WGS) reaction, offering a fuel gas rich of H₂. The present study addresses the practical feasibility of such concepts, using toluene as a representative TAR and a hybrid compound Ni/CaO–Ca₁₂Al₁₄O₃₃ as reactor bed material, simultaneously acting as reforming catalyst and CO₂ sorbent. In fact, the CaO is the effective sorbent, whereas the Ca₁₂Al₁₄O₃₃ is a support for both the CaO and the active metallic Ni particles. A different synthesis route with respect to the literature has been developed for the production of the Ni/CaO–Ca₁₂Al₁₄O₃₃ and a total of three different bed reactor powders have been tested and compared: (i) a mixture of olivine and commercial nickel catalyst, (ii) a mixture of CaO–Ca₁₂Al₁₄O₃₃ and commercial nickel catalyst, and (iii) the Ni/CaO–Ca₁₂Al₁₄O₃₃ combined catalyst and sorbent. The best performances have been observed in the latter, with toluene conversion close to 99%, and the volume fraction of hydrogen in the gas over 95%. During multi-cycle tests, the synthetic Ni/CaO–Ca₁₂Al₁₄O₃₃ combined catalyst and sorbent exhibited superior resistance to carbon deposition and stability in toluene conversion compared to the other bed materials that suffer from decreased conversion efficiency after few cycles.     

Energy and exergy analysis and optimization of biomass gasification process for hydrogen production (based on air,steam and air/steam gasifying agents)

Growing the consumption of fossil fuels and emerging global warming issue have driven the research interests toward renewable and environmentally friendly energy sources. Biomass gasification is identified as an efficient technology to produce sustainable hydrogen. In this work, energy and exergy analysis coupled with thermodynamic equilibrium model were implemented in biomass gasification process for production of hydrogen. In this regard, a detailed comparison of the performance of a downdraft gasifier was implemented using air, steam, and air/steam as the gasifying agents for horse manure, pinewood and sawdust as the biomass materials. The comparison results indicate that the steam gasification of pinewood generates a more desired product gas compositions with a much higher hydrogen exergy efficiency and low exergy values of unreacted carbon and irreversibility. Then the effects of the inherent operating factors were investigated and optimized applying a response surface methodology to maximize hydrogen exergy efficiency of the process. A hydrogen exergy efficiency of 44% was obtained when the product gas exergy efficiency reaches to the highest value (88.26%) and destruction and unreacted carbon efficiencies exhibit minimum values of 7.96% and 1.9%.