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Quan Wang 《Polymer-Plastics Technology and Engineering》2013,52(11):1055-1061
In the reciprocating extrusion, the vibration force field (VFF) is applied to the entire plasticating process by the axial vibration of screw and the novel concept on the polymer dynamic plasticating process being strengthened has been brought forward in the paper. The mathematical model is established that describes the plasticating process under the VFF and the approximative analytical solutions of the velocity distribution, pressure gradient in the screw channel and the plasticating capability are obtained. The theoretical results show that the axial vibration of screw can accelerate the blend capability of polymer and make melt temperature more uniform. With increase of the vibration intensity, the effect of blend and plasticating is enhanced further. The average pressure gradient drops down the channel under the VFF because of lower virtual viscosity of polymer melt and smaller flow resistance in the channel. The comparison between the theoretical analysis and the experimental results shows the plasticating capability of melt is improved with increase of vibration intensity. 相似文献
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BACKGROUND: The axial strength of a plastic pipe is much higher than its circumferential strength due to the macromolecular orientation during extrusion. In this work, a custom‐made electromagnetic dynamic plasticating extruder was adopted to extrude high‐density polyethylene (HDPE) pipes. A vibration force field was introduced into the whole plasticating and extrusion process by axial vibration of the screw. The aim of superimposing a vibration force field was to change the crystalline structure of HDPE and improve the molecular orientation in the circumferential direction to obtain high‐circumferential‐strength pipes. RESULTS: Through vibration extrusion, the circumferential strength of HDPE pipes increased significantly, and biaxial self‐reinforcement pipes could be obtained. The maximum increase of bursting pressure and tensile yield strength was 34.2 and 5.3%, respectively. According to differential scanning calorimetry and wide‐angle X‐ray diffraction measurements, the HDPE pipes prepared by vibration extrusion had higher crystallinity, higher melting temperature, larger crystal sizes and more perfect crystals. CONCLUSION: Vibration extrusion can effectively enhance the mechanical properties of HDPE pipes, especially the circumferential strength. The improvement of mechanical properties of HDPE pipes obtained by vibration extrusion can be attributed to the higher degree of crystallinity and the improvement of the molecular orientation and of the crystalline morphology. Copyright © 2008 Society of Chemical Industry 相似文献
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聚合物挤出成型的新方法与新设备 总被引:41,自引:3,他引:41
本文论述一种聚合物塑化挤出成型的新方法与新设备,着重分析聚合物塑化挤出新概念和动态塑化挤出过程,并介绍塑料电磁动态塑化挤出设备的原理、结构、性能及特点。 相似文献
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Experimental studies were performed with low density polyethylene, acrylonitrile-butadiene-styrene polymers and on polyvinyl chloride to elucidate the nature of the plasticating process in a reciprocating-screw injection molding machine. Melting data, obtained by use of the “cooling experiment,” and plastic temperature data reveal that the screw recharge process is a transient plasticating extrusion process which gradually approaches the equilibrium extrusion behavior as the screw rotates. If the screw rotation time is a high percentage of the total cycle time, the plasticating behavior is very similar to steady-state extrusion behavior, but if the screw rotation time is a small percentage of the total cycle time, the plasticating behavior is significantly different. Furthermore, better plasticating is obtained by use of a low RPM and high percentage rotation time than by a high RPM and low percentage rotation time. 相似文献
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利用电磁动态塑化挤出机挤出PP板材制品,并对其聚集态结构与力学性能进行测试分析。结果表明在挤出过程中引入振动力场,可以改变PP制品的聚集态结构,从而使其力学性能得到改善。 相似文献
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振动力场作用下聚合物填充体系挤出混合特性 总被引:13,自引:0,他引:13
本文利用一种新型毛细管动态流变仪,对碳酸钙填充聚丙烯体系进行了实验性研究。发现质量百分比为85/15的PP/CaCO3填充体系,在一较佳振动条件下动态挤出时,振动场的存在对CaCO3在PP熔体中的分散有促进作用,大大改善了混合料的混合程度。 相似文献
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Janusz W. Sikora 《Polymer Engineering and Science》2008,48(9):1678-1682
The article presents constructional methods of increasing the efficiency of the polymer extrusion process. Increasing the efficiency of the polymer extrusion process consists in the increase of the flow rate of the processed polymer and the energy efficiency of polymer processing extruders and the decrease of the specific energy consumption and the pulsation of the flow rate and polymer pressure, as well as quality improvement of the received extrudate as a result of better homogenization of mechanical and thermal properties and polymer structure. Therefore, the improvement of the constructional solution of the screw and barrel of the extruder plasticating system was discussed. The improvement of the construction of the screw lies in using the active and passive grooved barrel section. Original constructional solutions of the active grooved section with both longitudinal and helical grooves were shown. The devices increasing the efficiency of the extrusion were also shown, which included a screen changer, a melt pump, and a static mixer. Appropriate conclusions were drawn. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers 相似文献
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The melting of polymers caused by friction before a solid plug is an important phenomenon in the vibration‐induced plastic extrusion process. In order to better analyze the melting process of polymers in a vibration screw type extruder, a melting model is proposed as well as a corresponding experimental apparatus to test the model. Due to the introduction of vibration force field, the viscidity of a polymer melt behaves in a strong non‐linear and time‐dependent fashion. Therefore, the effect of heat generated by viscous dissipation is very important. Through sophisticated deduction, an analytical expression of the relationship between the velocity of polymer solid element and the parameters of vibration is derived. The model is then proved by comparing a calculated sample with experimental results, which indicate that, the introduction of vibration force field can improve the melting process to a great extent. This model can serve as the theoretical basis for a polymer melting process. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers 相似文献
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简要介绍了电磁动态单螺杆挤出机的结构性能,分析了螺杆在振动力场作用下的轴向受力状况。通过将实际螺杆简化成广义螺杆的方法建立了螺杆轴向振动力学模型和振动方程,求解得到了螺杆轴向振动的规律。通过对比螺杆轴向振动的试验和理论幅频(幅值和频率)关系曲线,验证了理论分析的合理性,为电磁动态挤出机的动态挤出和优化设计提供了理论依据。 相似文献
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