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1.
The flammable, thermal, and mechanical properties of intumescent flame retardant (IFR) polypropylene/layered double hydroxide (PP/IFR/LDH) nanocomposites with the LDHs of different divalent cations and IFR system of ammonium polyphosphate/pentaerythritol (APP/PER) have been studied by X-ray diffraction (XRD), cone calorimeter test (CCT), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), limiting oxygen index (LOI), UL-94 test, and mechanical measurements. The XRD results show that the exfoliated PP/IFR/LDH nanocomposites possess the nanoscaled dispersion characteristic. The data from the CCT tests show the synergistic effect of LDHs with IFR can decrease considerably the HRR, MLR, and EHC values of the PP/IFR/LDH nanocomposites, in which the pk-HRR, pk-MLR, and pk-EHC values of the PP/IFR/ZnAl-LDH sample decrease to 318 kW/m2, 0.081 g/m2 s, 61.8 MJ/kg from the corresponding values 506 kW/m2, 0.115 g/m2 s, 71.8 MJ/kg of the PP/IFR sample. The LOI and UL-94 data further support the evidence that the flame retardant synergistic effects of LDHs with IFR increase the LOI values and UL-94 rating, especially for the LDHs with the transition ions (Zn, Cu) the LOI values can reach 33% and the UL-94 pass the V-0 rating. The TGA results demonstrate the LDHs can greatly improve the thermal stabilities of PP/IFR/LDH nanocomposites by increasing the thermo-oxidation decomposition temperature and charred residues. The morphological structures observed by SEM have demonstrated the LDHs can promote formation of compact charred layers. The data from the mechanical tests show the tensile strength and elongation at break of the PP/IFR/LDH samples are basically unchanged compared with the PP/IFR sample. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers  相似文献   

2.
A novel nanosponge (NS) was synthesized via the crosslinking of β-cyclodextrin with epoxy resin. Subsequently, a phosphorus-containing nanosponge (P–NS) was prepared by the absorbance of resorcinol bis(diphenyl phosphate) into the NS, and it was used as a synergistic agent of intumescent flame retardance in a polypropylene (PP)/melamine pyrophosphate/pentaerythritol composite. The synergistic effect between P–NS and the intumescent flame retardant (IFR) was investigated by thermogravimetry, limiting oxygen index (LOI) testing, vertical burning (UL-94) testing, cone calorimeter testing, and scanning electron microscopy (SEM). The results show that P–NS significantly improved the flame retardancy of the PP/IFR composite. When 3.0 wt % P–NS replaced the same amount of IFR in the composite, the LOI value increased from 29.0 to 32.5%, the UL-94 rating was enhanced from V-1 to V-0, and the peak heat release rate decreased substantially from 343 to 235 kW/m2. Simultaneously, the total heat release and mass loss rate decreased dramatically. Furthermore, the SEM results show that the quality of char formation of the PP/IFR/P–NS was superior to that of the PP/IFR composite. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

3.
The effect of Ti3C2 MXene nanosheets on the intumescent flame retardant (IFR) poly (lactic acid) (PLA) composites was investigated among a series of PLA/IFR/MXene, which were prepared by melt blending 0-2.0 wt% MXene, 10.0 wt%-12.0 wt% IFR and PLA together. The results of limiting oxygen index (LOI) and vertical burning (UL-94) discover that the combination of 0.5 wt% MXene and 11.5 wt% IFR synergistically improves the fire safety of PLA to reach UL-94 V-0 rating with LOI value of 33.0%. The PLA/IFR/MXene composites perform an obvious reduction in peak of heat release rate (HRR) in cone calorimeter tests (CCTs). Furthermore, the carbon residues after CCTs were characterized by scanning electron microscope (SEM), laser Raman spectroscopy (LRS), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). It is demonstrated that both the titanium composition of the MXene structure and the characteristics of the two-dimensional material enhance the PLA/IFR/ MXene composite materials' ability to produce a dense barrier layer to resist burnout during thermal degradation.  相似文献   

4.
Synergistic flame‐retardant effect of halloysite nanotubes (HNTs) on an intumescent flame retardant (IFR) in low‐density polyethylene (LDPE) was investigated by limited oxygen index (LOI), vertical burning test (UL‐94), thermogravimetric analysis (TGA), cone calorimeter (CC) test, and scanning electronic microscopy (SEM). The results of LOI and UL‐94 tests indicated that the addition of HNTs could dramatically increase the LOI value of LDPE/IFR in the case that the mass ratio of HNTs to IFR was 2/28 at 30 wt % of total flame retardant. Moreover, in this case the prepared samples could pass the V‐0 rating in UL‐94 tests. CC tests results showed that, for LDPE/IFR, both the heat release rate and the total heat release significantly decreased because of the incorporation of 2 wt % of HNTs. SEM observations directly approved that HNTs could promote the formation of more continuous and compact intumescent char layer in LDPE/IFR. TGA results demonstrated that the residue of LDPE/IFR containing 2 wt % of HNTs was obviously more than that of LDPE/IFR at the same total flame retardant of 30 wt % at 700°C under an air atmosphere, and its maximum decomposing rate was also lower than that of LDPE/IFR, suggesting that HNTs facilitated the charring of LDPE/IFR and its thermal stability at high temperature in this case. Both TGA and SEM results interpreted the mechanism on the synergistic effect of HNTs on IFR in LDPE, which is that the migration of HNTs to the surface during the combustion process led to the formation of a more compact barrier, resulting in the promotion of flame retardancy of LDPE/IFR. In addition, the mechanical properties of LDPE/IFR/HNTs systems were studied, the results showed that the addition of 0.5–2 wt % of HNTs could increase the tensile strength and the elongation at break of LDPE/IFR simultaneously. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40065.  相似文献   

5.
Microencapsulated ammonium polyphosphate (VAPP) with poly(vinyl alcohol)- melamine-formaldehyde (VMF) shell was introduced in ethylene vinyl acetate copolymer (EVA) to improve its flame retardancy. Due to the presence of VMF shell, VAPP shows better compatibility, flame retardancy and water resistance compared with ammonium polyphosphate (APP) in EVA. The flammability of EVA and its flame-retarded composites was studied by LOI, UL-94 and cone calorimeter. The composite containing 40 wt% VAPP can pass V-0 in UL-94 test, and hot water treatment shows few effects on its LOI value and UL-94 rating. The cone results indicated that the use of VAPP in EVA can significantly decrease heat release rate and total heat release compared with APP. To understand the mechanism of action of VAPP, dynamic FTIR experiments were carried out on EVA and EVA/VAPP composites. Based on above studies, the flame retardant mechanism of VAPP in EVA composite is discussed.  相似文献   

6.
The flame retardancy of low‐density polyethylene (LDPE) treated with complex flame retardant composed of ultrafine zinc borate (UZB) and intumescent flame retardant (IFR) have been investigated by limited oxygen index (LOI), UL‐94 test, thermogravimetric analysis (TGA), cone calorimeter test, scanning electron micrograph (SEM), energy‐dispersive spectrometer (EDS), and X‐ray diffraction (XRD). The results of LOI and UL‐94 test indicate the desired flame retardancy of LDPE is obtained when the mass ratio of UZB to IFR is 4.2 : 25.8 and the complex flame retardant mass content is 30% (based on LDPE). The results of cone calorimeter show that heat release rate (HRR) peak, total heat release (THR), and mass loss of LDPE/IFR/UZB decrease substantially when compared with those of LDPE/IFR. TGA results show that the residue of LDPE/IFR/UZB increases obviously than that of LDPE/IFR when the temperature is above 600°C. SEM indicates the quality of char forming of LDPE/IFR/UZB is superior to that of LDPE/IFR. The results of EDS and XRD indicate that boron orthophosphate (BPO4) and zinc‐contained compounds are formed in the residual char and these substances may play an important role in stabilizing the intumescent char structure and decrease the degradation speed substantially when subjected to high temperature. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3667–3674, 2007  相似文献   

7.
A novel char-forming agent named PEIC was designed and synthesized combining pentaerythritol octahydrogen tetraphosphate (PEPA) and tris(2-hydroxyethyl) isocyanurate. PEIC was combined with the silica-gel-microencapsulated ammonium polyphosphate (OS-MCAPP), preparing intumescent flame-retardant polypropylene (PP) composites. The results of the limiting oxygen index (LOI) show that the composite containing 30 wt % IFR with OS-MCAPP:PEIC = 2:1 presents the optimal LOI of 32.7%. Meanwhile, the cone calorimeter tests show that its peak heat release rate is 432 kW m−2, which decreases by 62.1% compared with that of pure PP, showing a high-efficient flame retardancy. The exhibited UL-94 V-0 rating for all the composites indicates that the IFR composed of PEIC and OS-MCAPP has high-efficient flame retardancy in PP. The analysis of residue char reveals that PEIC could improve the quality of char in compactness, intumescentia, and the degree of graphitization. Further, the effect of IFR on the mechanical properties of PP composites was also evaluated and discussed. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48296.  相似文献   

8.
林健  王明  王新龙 《塑料助剂》2021,(1):33-39,54
通过熔融共混制备硅酮粉(GM)协同膨胀阻燃剂(IFR)阻燃的高抗冲聚苯乙烯(HIPS)复合材料,并通过红外光谱、扫描电子显微镜、热重分析、X射线衍射以及电子拉力机等对材料和残炭进行表征.结果表明:与只加入IFR相比,GM的加入能明显提升阻燃材料的力学性能,改善IFR与HIPS的相容性,有效提高HIPS的阻燃性能.当加入...  相似文献   

9.
A novel bio-based carbon forming agent (Mg@PA-CS) containing P and N elements was were synthesized using the complexation characteristics of chitosan (CS) and phytate (PA). The flame retardant behavior of poly(lactic acid) (PLA)/Mg@PA-CS/APP composites (addition of 20 wt% of different ratios of Mg@PA-CS and APP to polylactic acid composites) were investigated by the limiting oxygen index (LOI), vertical burning test (UL-94), cone calorimetry test (CCT), and thermogravimetric analysis (TGA). Due to the biphasic flame retardant and synergistic effect, since the 20 wt% flame retardant system (Mg@PA-CS:APP = 1:2), PLA composites passed the UL-94 test V-0 rating, reached 34% LOI value. The peak heat release rate (PHRR) and total heat release rate (THR) were reduced to 1/2 of the pure PLA, char residue could be as high as 11.49% at 800°C. Moreover, the flame-retardant mechanism of PLA composites during thermal decomposition was analyzed using a scanning electron microscope (SEM) and the coupling techniques of TGA linked with FT-IR (TG-FTIR).  相似文献   

10.
Wollastonite, a natural calcium metasilicate possessing acicular crystal habit structure, was used together with intumescent flame retardant (IFR) to flame retard polypropylene (PP). The synergistic effects between wollastonite and IFR were investigated using limiting oxygen index (LOI) test, cone calorimeter test, thermogravimetric analysis, scanning electron microscope‐energy dispersive spectrometer (SEM‐EDS), etc. The results revealed that wollastonite could effectively improve mechanical properties and flame retardancy of the PP/IFR composite. When 2.0 wt% wollastonite substituted for the same amount of IFR in the composite, the impact strength was enhanced from 4.6 kJ/m2 to 6.8 kJ/m2, which was increased by 47.1%. Meanwhile, the LOI was increased from 33.0% to 35.5%, a UL‐94V‐0 rating was achieved and the peak heat release rate decreased substantially from 314.4 kW/m2 to 262.8 kW/m2. Furthermore, the SEM‐EDS results provided positive evidence that the quality of char layer of the PP/IFR/wollastonite was superior to that of the PP/IFR composite due to synergism between wollastonite and IFR. POLYM. COMPOS., 35:158–166, 2014. © 2013 Society of Plastics Engineers  相似文献   

11.
A novel intumescent flame retardant (IFR) composed of ammonium polyphosphate (APP), benzoxazine containing trialkoxysilane (BA-a-Si) and melamine (ME), is compounded with different specifications of MoS2 as synergist to flame retard polyformaldehyde (POM). The flame retardancy and mechanism of the composites are analyzed by limiting oxygen index (LOI), vertical combustion (UL-94) and cone calorimeter. At the same time, the mechanical properties and lubricating properties are tested by electromechanical testing machine and wear testing machine. The experimental results show that MoS2 has a good synergistic effect with IFR, and the smaller the average particle size of MoS2 is, it seems to be more beneficial to improve the flame retardancy of POM composites. Only a small amount of MoS2 (0.8 wt%) is needed to synergize with IFR, the flame retardant POM composite (FR-POM) can achieve UL-94 (3.2 mm) V-0 rating, LOI of 62.5%, and heat release rate reduction of 25.3%, total smoke release decreased by 29.5%. In addition, from the mechanical properties analysis, it is found that the microscale MoS2(M2) can better improve the bending and tensile properties of the FR-POM composites, while the nanoscale MoS2(N80) is more helpful to improve the lubricating properties.  相似文献   

12.
ABSTRACT

Despite extraordinary mechanical properties and excellent biodegradability, poly (lactic acid) (PLA) still suffers from a highly inherent flammability, restricting its applications in the electric and automobile fields. Although a wide range of flame retardants have been developed to reduce the flammability, they normally compromise the mechanical strength of PLA. In this study, a series of composites based on PLA, have been prepared by melt-blending with intumescent flame retardants (IFRs). The morphology, thermal stability and burning behaviour of the composites were investigated using a scanning electron microscope–energy dispersive spectrometer (SEM–EDS), thermogravimetric analysis (TGA), the limiting oxygen index (LOI), vertical burning (UL-94) and the cone calorimeter test (CCT). The LOI value reached 38.5% and UL-94 could pass V-0 for the PLA/IFR composite containing only 12 wt-% IFR. The dispersion of IFR in PLA was observed using SEM–EDS. A significant improvement in fire retardant performance was observed for the PLA/IFR composite from the CCT (reducing the heat release rate and the total heat release). More importantly, compared to pure PLA, the addition of IFR did not seriously deteriorate the mechanical properties of the material.  相似文献   

13.
The dodecyl sulfate intercalated CaMgAl-hydrotalcites (layered double hydroxides [LDHs]) were successfully prepared by co-precipitation method, and characterized by X-ray diffraction analysis, infrared spectroscopy (Fourier transform infrared spectra [FT-IR]), thermogravimetry (TG-DTA), scanning electron microscope, and Brunner−Emmet−Teller (BET). The prepared LDHs were added to the intumescent flame retardant (IFR) polypropylene (PP) nanocomposites, and the limiting oxygen index method (LOI), vertical combustion method (UL-94), cone calorimetry (CCT), and other test methods were used to study its thermal stability and combustion performance. The results showed that when the flame retardant was composed of 23 wt% IFR and 2 wt% O-SDS-LDHs, the LOI value of the material was increased to 31.5%, reaching the V-0 level, and the flame retardant performance was significantly improved. The results also showed that there was a significant synergistic effect between IFR and O-SDS-LDHs, which could improve the thermal stability and graphitization degree of PP nanocomposites. In addition, the peak heat release rate, total heat release, and total smoke production of the PP/IFR/O-SDS-LDHs system were 177 kW/m2, 101 MJ/m2, and 15.4 m2, respectively, which were 82.2%, 51.0%, and 23.0% lower than those of pure PP, respectively. These improvements could be attributed to the presence of dense and continuous char layer formed by the synergistic effect.  相似文献   

14.
In order to obtain cured epoxy resin (EP) with satisfactory thermal stability and flame retardancy, a multi-element P/N/Si-containing flame retardant (DPAK) was synthesized by a facile way and was used as a reactive flame retardant to prepare flame-retardant EP. The flame-retardant efficiency of DPAK was subsequently evaluated by limiting oxygen index (LOI), UL-94, and cone calorimeter (CC) test. With a low incorporation amount of DPAK (4 wt%), the resultant EP achieve to UL-94 V-0 rating, and the corresponding LOI value reached to 30%, which was higher than that of EP containing DOPO (2.9 wt%). More importantly, the thermogravimetric analysis (TGA) revealed their higher thermal stability than those of EP containing DOPO. Furthermore, dynamic mechanical analysis (DMA) shown the maintained glass transition temperature of DPAK-EP. The increase of CO/CO2 ratio in the CC test for the DPAK-EP samples proved the gas-phase activity of DPAK. Additionally, DPAK showed evidence of condensed phase activity by increasing char residue in TGA and CC test. The scanning electronic microscope together with the energy dispersive X-ray spectrometer (SEM–EDX) and X-ray photoelectron spectroscopy (XPS) exhibited that DPAK promoted the formation of compacted phosphorus-silicon char layer. Subsequently, TG-FTIR results indicated that DPAK-EP produced lesser combustible gases than neat sample did, improving flame-retardant properties of epoxy resin.  相似文献   

15.
Three kinds of inorganic particles, zinc borate (ZB), organic montmorillonite (OMMT), and expanded graphite (EG) as synergistic flame retardants, are incorporated into ethylene-propylene-diene monomer/polypropylene (EPDM/PP) composites filled with intumescent flame retardants (IFR). The effect of three synergistic flame retardants on the combustion, thermal stability, and mechanical properties of the EPDM/PP/IFR composites are investigated by limiting oxygen index (LOI), UL-94 test, cone calorimeter test (CCT), thermogravimetric analysis (TGA), scanning electron microscopy, mechanical property testing, and dynamic mechanical analysis (DMA). The results from LOI, UL-94, and CCT show that the synergistic effect of IFR with ZB and EG is better than IFR with OMMT in the flame retardant EPDM/PP/IFR composites. The TGA results indicate that the thermal stability and char residues of the composites is improved with the addition of inorganic particles, which is attributed to the formation of dense char layers to isolate heat flow. DMA results including storage modulus (G'), loss modulus (G"), and loss factor (tan δ) suggest that the composites with inorganic particles exhibit more rubber-filler interaction, which limits the movement of the rubber chains.  相似文献   

16.
宋剑峰  李曼  梁小良  粟海锋 《化工进展》2018,37(11):4412-4418
以聚磷酸铵(APP)、季戊四醇(PER)和三聚氰胺(MEL)复配的膨胀型阻燃体系(IFR)为主要阻燃剂,表面改性后的赤泥(Ti-MRM)作为协效剂阻燃聚乙烯(PE),采用熔融共混法制备PE基阻燃复合材料(PE/IFR-Ti-MRM)。通过热重分析仪(TGA)、垂直燃烧仪(UL-94)、极限氧指数测定仪(LOI)及扫描电镜(SEM)等对其热氧稳定性、燃烧等级、阻燃性能和残炭形貌进行了表征与分析。结果表明:加入改性赤泥的PE/IFR-Ti-MRM复合材料形成的炭层更加致密和连续,当最优配比时,复合材料的极限氧指数达到32.2,燃烧等级达到V-0级;而PE/IFR阻燃复合材料的极限氧指数只能达到27.5,燃烧等级为V-2级。  相似文献   

17.
Tris(2‐hydroxyethyl) isocyanurate (THEIC) was used as charring agent and combined with ammonium polyphosphate (APP) to form an intumescent flame retardant (IFR) for polypropylene (PP). The flame retardancy and combustion performance of PP/IFR composite was tested by limiting oxygen index (LOI), UL‐94 vertical burning test and cone calorimeter. The results showed that PP/IFR composite had highest LOI of 34.8 and obtained V‐0 rating when 30 wt % IFR was loaded and mass ratio APP/THEIC was 2 : 1. The peak heat release (PHRR) and total heat release (THR) values of PP composite containing FRs were remarkably reduced compared with that of pure PP. However, water resistant test demonstrated the PP/IFR composite had poor flame retardant durability, both the LOI value and UL‐94 V‐rating decreased when PP/IFR composite was soaked in water at 70°C after 36 h. The degradation process and the char morphology of IFR and PP/IFR composite were investigated by TGA and SEM images. The possible reaction path between APP and THEIC in the swollen process was proposed. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41214.  相似文献   

18.
A novel flame retardant, tetra(5,5‐dimethyl‐1,3‐ dioxaphosphorinanyl‐2‐oxy) neopentane (DOPNP), was synthesized successfully, and its structure was characterized by FT‐IR, 1H NMR, and 31P NMR. The thermogravimetric analysis (TGA) results demonstrate that DOPNP showed a good char‐forming ability. Its initial decomposition temperature was 236.4°C based on 1% mass loss, and its char residue was 41.2 wt % at 600°C, and 22.9 wt % at 800°C, respectively. The flame retardancy and thermal degradation behavior of novel intumescent flame‐retardant polypropylene (IFR‐PP) composites containing DOPNP were investigated using limiting oxygen index (LOI), UL‐94 test, TGA, cone calorimeter (CONE) test, and scanning electron microscopy (SEM). The results demonstrate that DOPNP effectively raised LOI value of IFR‐PP. When the loading of IFR was 30 wt %, LOI of IFR‐PP reached 31.3%, and it passed UL‐94 V‐0. TGA results show that DOPNP made the thermal decomposition of IFR‐PP take place in advance; reduced the thermal decomposition rate and raised the residual char amount. CONE results show that DOPNP could effectively decrease the heat release rate peak of IFR‐PP. A continuous and compact char layer observed from the SEM further proved the flame retardance. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.  相似文献   

19.
The synergistic effects of organic montmorillonite (OMMT) and intumescent flame retardant (IFR) based on the ammonium polyphosphate (APP) and pentaerythritol (PER) on flame retardant enhancement of acrylonitrile-butadiene-styrene copolymer (ABS) were investigated by using the limiting oxygen index (LOI), the UL-94 (vertical flame) test, thermogravimetric analysis (TGA), x-ray diffractometry (XRD) and scanning electron microscopy (SEM). The LOI data and vertical flame tests show that OMMT has a synergistic flame retardant effect with IFR and the LOI value of ABS/OMMT/IFR (96/4/20) reaches 28.7%. The TGA data demonstrate that the incorporation of OMMT and IFR is very effective in enhancing the thermal stability of ABS/OMMT/IFR system at high temperature (T > 500°C). The results of XRD show that the composite of ABS/OMMT is a kind of intercalated nanocomposite and the gallery height of ABS/OMMT nanocomposite is 3.5 nm. The microstructures observed by SEM demonstrate that a suitable amount of OMMT with IFR can promote formation of compact intumescent charred layers in ABS blends.  相似文献   

20.
A phosphorus-nitrogen flame retardant (PN) was synthesized by using cytosine and diphenylphosphinic chloride. The flame retardancy and thermal stability of polylactic acid (PLA)/PN composites were investigated by the UL-94 vertical burning test, limited oxygen index (LOI), cone calorimeter test, and thermogravimetric analysis. The PN performs efficiently on improving the flame retardancy of PLA. The PLA composite achieves the UL-94 V-0 rating and its LOI increases to 30.4 vol% by adding 0.5 wt% PN. The flame retardant mechanism analysis showed that PN catalyzes the degradation of PLA to improve the flame retardancy by melting-away mode. Meanwhile PN reduces the release of flammable gasses during thermal degradation of PLA by promoting the transesterification of PLA, which is helpful for extinguishing flame. Moreover, triglycidyl isocyanurate (TGIC) was used as a micro-crosslinking agent to reduce the loss of mechanical properties of PLA/PN composites caused by degradation. Adding 0.1 wt% TGIC and 1.0 wt% PN into PLA, the tensile strength and elongation at break of PLA/PN are increased to the same level as that of PLA. Therefore, PLA with excellent comprehensive performance can be obtained.  相似文献   

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