Corrosion by carbonaceous gases,carburization and metal dusting,and methods of prevention†

Abstract

Exposure of metallic materials to carbonaceous gases can lead to (i) carburization, i.e. internal carbide formation causing embrittlement and failure especially at high temperatures of cracking tubes for olefine production, (ii) metal dusting, a disintegration of metals to a dust of carbon and fine metal particles, occurring at intermediate temperatures, e.g. in synthesis gas for ammonia or methanol production or in direct reduction of iron ores, and (iii) coking, the carbon deposition which is an annoying phenomenon in many processes. The mechanisms of these phenomena are well understood now and they can be suppressed or effectively retarded either by the presence of some sulphur in the process gases and/or by a protective dense oxide scale. This review describes the mechanisms and kinetics of corrosion by carbonaceous gases and the fundamentals of prevention.     

Comparison study on magnetic property of Co<Subscript>0.5</Subscript>Zn<Subscript>0.5</Subscript>Fe<Subscript>2</Subscript>O<Subscript>4</Subscript> powders by template-assisted sol–gel and hydrothermal methods

The nickel cobalt ferrite (Co_0.5Zn_0.5Fe₂O₄) nanopowders were synthesized by a sol–gel method and a hydrothermal method. Polyethylene glycol (PEG-4000) and carboxymethyl cellulose (CMC) were used as the templating agents for controlling the anisotropy and the microstructure of the Co_0.5Zn_0.5Fe₂O₄ nanopowders. The microstructure and magnetic property of the synthesized powders were comparatively studied. The results indicated that the synthesis technique and the template had remarkable dependence on the microstructure and the magnetic property of the nanopowders. The powder synthesized by the sol–gel method without any template had a maximum saturation magnetization of 73.6 emu g⁻¹ closing to the value of the bulk material (80 emu g⁻¹), while the PEG-4000 and CMC decreased the magnetization to 54.0 and 60.9 emu g⁻¹. The three powders showed almost same coercivity (314–343 Oe). However, the PEG-4000 and CMC in the hydrothermal process obviously decreased and increased the coercivity respectively from 1,464 Oe to 5 Oe and 4,304 Oe but had small effect of the magnetization (55.5–59.0 emu g⁻¹).