Interfacially compatibilized LDPE/POE blends reinforced with nanoclay: investigation of morphology,rheology and dynamic mechanical properties

Morphological, melt rheological and dynamic mechanical properties of low-density polyethylene (LDPE)/ethylene–octene copolymer (POE)/organo-montmorillonite (OMMT) nanocomposites, prepared via melt compounding were studied. The XRD traces indicated different levels of intercalated structures for the nanocomposites. Addition of a compatibilizer (PE-g-MA) improved the intercalation process. TEM results revealed existence of clay layers in both phases but they were mainly localized in the elastomeric POE phase. Addition of 5 wt% OMMT to the LDPE/POE blend led to reduction in the size of the elastomer particles confirmed by AFM. The complex viscosity and storage modulus showed little effect of the presence of the clay when no compatibilizer was added. As the extent of exfoliation increased with addition of compatibilizer, the linear viscoelastic behavior of the composites gradually changed specially at low-frequency regions. The interfacially compatibilized nanocomposites with 5 wt% OMMT had the highest melt viscosity and modulus among all the studied nanocomposites and blends. Also, this particular composition showed the best improvement in dynamic storage modulus. The results indicated that clay dispersion and interfacial adhesion, and consequently different properties of LDPE/POE/clay nanocomposites, are greatly affected by addition of compatibilizer.     

Study on Morphology,Rheology and Mechanical Properties of Thermoplastic Elastomer Polyolefin (TPO)/Carbon Nanotube Nanocomposites with Reference to the Effect of Polypropylene-grafted-Maleic Anhydride (PP-g-MA) as a Compatibilizer

The structure–property relationships of polypropylene/ethylene-propylene-diene (PP/EPDM) (80/20) nanocomposites containing single-walled carbon nanotubes (SWCNTs) by melt-mixing process were investigated, the main focus being on the effect of SWCNTs concentration and compatilizer content. Morphological observations by scanning electron microscopy (SEM) are presented in conjunction with the mechanical, thermal, and rheological properties of these nanocomposites. The tensile modulus of nanocomposites was enhanced by increasing the SWCNTs concentration. A high level of toughness in the thermoplastic elastomer polyolefin (TPO)/SWCNTs nanocomposite was achieved with 0.5 wt% of SWCNTs and 1 wt% of polypropylene-grafted maleic anhydride (PP-g-MA). Differential scanning calorimetry (DSC) experiments confirmed the nucleation effect of nanotubes on the crystallization process of the TPO/SWCNTs composites. An appreciable viscosity upturn and a non-terminal low frequency storage modulus were observed in nanocomposites containing SWCNTs whose values increased in the presence of compatibilizer.     

Covalent addition of diethyltoluenediamines onto carbon nanotubes for composite application

Diethyltoluenediamines (DETDA) was grafted to single‐walled carbon nanotubes (SWNTs) through diazonium‐based addition for improving dispersion and interfacial bonding in SWNT/epoxy nanocomposites. Characterization results of Fourier Transformed Infrared spectroscopy and Raman spectroscopy validated covalent bonding between DETDA and carbon nanotubes. The degree of functionalization was about 4% based on thermo‐gravimetric analysis. Interfacial bonding strength was computed in the presence of chemical bonding and the computation results indicated that the interfacial shear strength in the presence of functionalized carbon nanotubes was significantly enhanced. The experimental test revealed that the tensile strength of nanocomposites was enhanced about 23% and Young's modulus about 25%, with 0.5 wt% loading of functionalized‐nanotubes. These considerable improvements further verified the load‐transfer enhancement in the functionalized‐SWNTs/epoxy nanocomposites. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

环氧树脂改性聚乳酸/低熔点尼龙6/蒙脱土纳米复合材料结构与性能

通过熔融共混法制备了环氧树脂改性聚乳酸 (ePLA)/低熔点尼龙6 (LMPA6)/蒙脱土纳米复合材料。XRD和DSC结果表明,结晶度随着有机蒙脱土（OMMT）加入量的增加呈先增加后减小的趋势。流变行为结果表明,ePLA/LMPA6/OMMT纳米复合材料的黏性响应占主导地位,另外,随着OMMT加入量的增加,储能模量和损耗模量也增加。阻隔性能测试结果表明,OMMT的加入能够有效地改善纳米复合材料的阻隔性能。热重结果表明,OMMT的加入能够显著提高纳米复合材料的热稳定性能。TEM测试结果表明,OMMT加入量较少时,OMMT容易在基体中形成均一的纳米结构。力学性能分析表明,随着OMMT质量分数的增加,纳米复合材料的拉伸强度、断裂伸长率和冲击强度均出现先上升后下降的趋势,且当OMMT质量分数为3%时,纳米复合材料的力学性能均达到最大值,与未加OMMT时相比,分别提高了9.7%、37.8%和35.9%。     

Water-assisted extrusion as a novel processing route to prepare polypropylene/halloysite nanotube nanocomposites: Structure and properties

Naturally occurring halloysite nanotubes (HNTs) are used to prepare Polypropylene (PP)/HNTs nanocomposites using a novel “one step” water-assisted extrusion process with and without the use of a PP-graft-maleic anhydride (PP-g-MA) as compatibilizer. In order to analyze the influence of PP-g-MA and/or water injection on the HNTs dispersion and therefore on nanocomposite properties, structural analysis (SEM and TEM) is combined with rheological and thermo-mechanical experiments. The best clay dispersion is obtained when compatibilizer and water injection are combined together (synergistic effect). As a consequence, the linear viscoelastic properties and the dynamic storage modulus are dramatically enhanced for this system. A mechanism explaining the interaction between HNTs and PP-g-MA in presence of water is proposed. The thermal stability and flame retardant property are also investigated. Thermal analyses reveal two opposite effects of HNTs on the thermal behaviour of PP. A surface catalytic action of the halloysite speeds up thermal degradation of PP. However, this effect is reduced with improved HNTs dispersion, presumably via an entrapment mechanism of the decomposition products inside the lumens. Finally, cone calorimeter results show that low flammability of nanocomposites is only achieved when combining water injection and PP-g-MA. In view of these results, PP/HNTs nanocomposites prepared using this novel processing route are promising candidates for flame retardant applications.     

Poly(vinylidene fluoride)/halloysite nanotubes nanocomposites: The structures,properties, and tensile fracture behaviors

Poly(vinylidene fluoride)/halloysite nanotubes (HNTs) nanocomposites with good dispersion were prepared. The effect of HNTs on the crystalline structure, dynamic rheological properties, dynamic mechanical properties, and tensile properties was investigated. Results showed that at low concentration, the effect of HNTs on the modulus was minor. However, at high concentration, improvement of the modulus can be observed. The tensile fracture behaviors were investigated, which showed that the addition of HNTs changed the fracture mode. When the concentration of HNTs was 20 phr, a fracture mode change from microductility/brittle to brittle/fibrillation occurred. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Electrical and mechanical properties of carbon nanotube‐epoxy nanocomposites

In this work, electrical conductivity and thermo‐mechanical properties have been measured for carbon nanotube reinforced epoxy matrix composites. These nanocomposites consisted of two types of nanofillers, single walled carbon nanotubes (SW‐CNT) and electrical grade carbon nanotubes (XD‐CNT). The influence of the type of nanotubes and their corresponding loading weight fraction on the microstructure and the resulting electrical and mechanical properties of the nanocomposites have been investigated. The electrical conductivity of the nanocomposites showed a significantly high, about seven orders of magnitude, improvement at very low loading weight fractions of nanotubes in both types of nanocomposites. The percolation threshold in nanocomposites with SW‐CNT fillers was found to be around 0.015 wt % and that with XD‐CNT fillers around 0.0225 wt %. Transmission optical microscopy of the nanocomposites revealed some differences in the microstructure of the two types of nanocomposites which can be related to the variation in the percolation thresholds of these nanocomposites. The mechanical properties (storage modulus and loss modulus) and the glass transition temperature have not been compromised with the addition of fillers compared with significant enhancement of electrical properties. The main significance of these results is that XD‐CNTs can be used as a cost effective nanofiller for electrical applications of epoxy based nanocomposites at a fraction of SW‐CNT cost. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Influence of dispersion states of carbon nanotubes on physical properties of epoxy nanocomposites

Effects of different dispersion states of carbon nanotubes (CNTs) on rheological, mechanical, electrical, and thermal properties of the epoxy nanocomposites were studied. The dispersion states were altered depending upon whether a solvent was employed or not. To characterize dispersion of the CNTs, field emission scanning electron microscope (FESEM) and transmission electron microscopy (TEM) were used. It was found that the nanocomposites containing poorly dispersed CNTs exhibited higher storage modulus, loss modulus, and complex viscosity than ones with well dispersed CNTs. It means that the poorly dispersed CNTs/epoxy composites have, from a rheological point of view, a more solid-like behavior. Tensile strength and elongation at break of the nanocomposites with different dispersion of CNTs were measured. Both of the well and the poorly dispersed CNTs composites showed a percolation threshold of electrical conductivity at less than 0.5 wt.% CNTs loading and the former had higher electrical and thermal conductivities than the latter. Effects of the CNTs content on the physical properties were also examined experimentally. As loading of the CNTs increased, improved results were obtained. From the morphological observation by FESEM and TEM, it was found that when the solvent was not used in the CNTs dispersion process, aggregates of pristine CNTs remained in the nanocomposites.     

Effect of carbon nanotube on PA6/ECO composites: Morphology development,rheological, and thermal properties

Thermoplastic elastomer (TPE) nanocomposites based on polyamide‐6 (PA6)/poly(epichlorohydrin‐co‐ethylene oxide) (ECO)/multiwall carbon nanotube (MWCNTs) were prepared by melt compounding process. Different weight ratios of ECO (20, 40, and 60 wt %) and two kinds of functionalized and non‐functionalized MWCNTs were employed to fabricate the nanocomposites. The morphological, rheological, and mechanical properties of MWCNTs‐filled PA6/ECO blends were studied. The scanning electron microscopy of PA6/ECO blends showed that the elastomer particles, ECO, are well‐dispersed within the PA6 matrix. The significant improvement in the dispersibility of the carboxylated carbon nanotubes (COOH‐MWCNTs) compared to that of non‐functionalized MWCNTs (non‐MWCNTs) was confirmed by transmission electron microscopy images. The tensile modulus of samples improved with the addition of both types of MWCNTs. However, the effect of COOH‐MWCNTs was much more pronounced in improving mechanical properties of PA6/ECO TPE nanocomposites. Crystallization results demonstrated that the MWCNTs act as a nucleation agent of the crystallization process resulted in increased crystallization temperature (T_c) in nanocomposites. Rheological characterization in the linear viscoelastic region showed that complex viscosity and a non‐terminal storage modulus significantly increased with incorporation of both types of MWCNTs particularly at low frequency region. The increase of rheological properties was more pronounced in the presence of carboxylic (COOH) functional groups, in the other words by addition of COOH‐MWCNTs. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45977.     

Nano/micro ternary composites based on PP,nanoclay, and CaCO3

Nano‐/microcomposites based on polypropylene/montmorillonite/calcium carbonate were prepared by melt mixing. Their structures and properties were characterized by small‐angle X‐ray diffraction, thermal analysis, and rheological measurements. The intercalation degree was found to be dependent on the compatibilizer content and the processing temperature. The addition of the organoclay slightly increased the melt crystallization temperature of polypropylene, acting as nucleating agents, and improved the degree of crystallinity. The rheological tests showed that nanocomposites increased the complex viscosity when compared with the microcomposites with the same filler content and exhibited a pronounced shear‐thinning behavior in the low frequency range. A Carreau‐Yasuda model was used to model the rheological behavior of these materials. The nano‐/microcomposites showed a significant improvement (about 50%) of the Young's modulus when compared with microcomposites with the same filler content due to the intercalation or exfoliation of the organoclay and the enhanced degree of crystallinity. Moreover, some formulations showed an enhancement of elongation at break and ultimate strength. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Influence of reactive compatibilization on the structure and properties of PP/LDH nanocomposites

Polypropylene (PP)/layered double hydroxide (LDH) nanocomposites were prepared by the direct melt intercalation method using maleic anhydride grafted polypropylene (PP‐g‐MAH) as a reactive compatibilizer. The compatibilization effects provided by PP‐g‐MAH in different weight fractions and their influence on the structure and properties of the final nanocomposites were investigated. The interactions and structural morphology of the nanocomposites were examined by Fourier transform infrared spectroscopy, X‐ray diffraction and transmission electron microscopy. Thermal, mechanical and rheological properties of these nanocomposites were investigated as a function of compatibilizer concentration. The detailed morphological and X‐ray diffraction results revealed that the degree of LDH dispersion increases as the amount of PP‐g‐MAH increases. Study of the linear viscoelastic properties showed that the storage modulus G′ is very sensitive to the microstructure of the nanocomposite. The thermal properties of the nanocomposites were significantly influenced by the weight fraction of PP‐g‐MAH due to the shielding and nucleating effect of exfoliated layers. Both the tensile strength and modulus showed substantial improvements with increasing PP‐g‐MAH content, while the elongation at break substantially decreased, although the presence of PP‐g‐MAH somewhat improves these values. The overall results showed that 10 wt% of compatibilizer is optimum to achieve nanocomposites with better performance. Copyright © 2011 Society of Chemical Industry     

Rheological behavior of polypropylene/layered silicate nanocomposites prepared by melt compounding in shear and elongational flows

Melt rheology and processability of exfoliated polypropylene (PP)/layered silicate nanocomposites were investigated. The nanocomposites were prepared by melt compounding process in the presence or absence of a PP‐based maleic anhydride compatibilizer. PP/layered silicate nanocomposites showed typical rheological properties of exfoliated nanocomposites such as nonterminal solid‐like plateau behavior at low frequency region in oscillatory shear flow, higher steady shear viscosity at low shear rate region, and outstanding strain hardening behavior in uniaxial elongational flow. The melt processability of exfoliated PP/layered silicate nanocomposites was significantly improved due to good dispersion of layered silicates and increased molecular interaction between the PP matrix and the layered silicate organoclay. Small‐angle X‐ray scattering and transmission electron microscopy results revealed that the layered silicate organoclay was exfoliated and good interaction between PP matrix and organoclay was achieved by using the PP‐g‐MAH compatibilizer. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3506–3515, 2007     

Comparison of the effect of carbon,halloysite and titania nanotubes on the mechanical and thermal properties of LDPE based nanocomposite films

In this study, titania nanotubes(TNTs) were prepared by hydrothermal method with the aim to compare the properties of these one-dimensional tubular nanostructures' reinforced nanocomposites with the carbon and halloysite nanotubes'(CNTs and HNTs, respectively) reinforced nanocomposites. Low density polyethylene(LDPE) was used as the matrix material. The prepared nanocomposites were characterized and compared by means of their morphological, mechanical and thermal properties. SEM results showed enhanced interfacial interaction and better dispersion of TNTs and HNTs into LDPE with the incorporation of a MAPE compatibilizer,however, these interactions seem to be absent between CNTs and LDPE, and the CNTs remained agglomerated.Contact angle measurements revealed that CNT filled nanocomposites are more hydrophilic than HNT composites, and less than TNT composites. CNTs provided better tensile strength and Young's modulus than HNT and TNT nanocomposites, a 42% increase in tensile strength and Young's modulus is achieved compared to LDPE.Tear strength improvement was noticed in the TNT composites with a value of 35.4 N·mm~(-1), compared to CNT composites with a value of 25.5 N·mm~(-1)·s~(-1). All the prepared nanocomposites are more thermally stable than neat LDPE and the best improvement in thermal stability was observed for CNT reinforced nanocomposites.CNTs depicted the best improvement in tensile and thermal properties and the MAPE compatibilizer effectiveness regarding morphological. mechanical and thermal properties was only observed for TNT and HNT systems.     

Polyethylene/sepiolite clay nanocomposites: Effect of clay content,compatibilizer polarity,and molar mass on viscoelastic and dynamic mechanical properties

In this work, high‐density polyethylene (HDPE)‐based nanocomposites having different concentrations of Sepiolite (1–10 wt %) and compatibilizer, that is, PE‐graft‐maleic anhydride (PE‐g‐MA) of varying molecular weight and maleic anhydride content were prepared by melt compounding. The influence of Sepiolite amount and compatibilizer polarity and molar mass on the crystallization behavior [differential scanning calorimeter (DSC) and X‐ray diffraction (XRD)], rheological properties (oscillatory rheometer) and dimensional stability [dynamic mechanical analyzer (DMA) and heat deflection temperature (HDT)] of the nanocomposites was investigated. It was found that Sepiolite did not affect the crystallization behavior of HDPE. The rheological results show that the incorporation of Sepiolite into HDPE matrix up to 10 wt % increases the complex viscosity of polymer. Storage modulus and loss modulus both in oscillatory rheometry and in DMA were highest for nanocomposite prepared using 10 wt % Sepiolite owing to the improved mechanical restrain by the dispersed phase. In the presence of compatibilizer, the values of storage modulus and loss modulus were lower as compared to uncompatibilized nanocomposites at same loading of Sepiolite. The reduction in modulus is more pronounced in composites prepared using compatibilizer of lower molar mass as compared to those prepared using higher molar mass compatibilizer. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45197.     

Effect of single-walled carbon nanotubes on morphology and mechanical properties of NBR/PVC blends

Dynamically vulcanized thermoplastic elastomer based on Nitrile butadiene-rubber (NBR)/PVC with functionalized single-walled carbon nanotubes (f-SWNTs) and non-functionalized single-walled carbon nanotubes (SWNTs) were prepared using a brabender internal mixer. Effects of two types of SWNTs (functionalized and non-functionalized) on morphology and mechanical properties of NBR/PVC blends were studied. Results showed that the mechanical properties of NBR/PVC/SWNTs nanocomposites improved with the increasing of SWNTs content and in particular with the increase of f-SWNTs content. Moreover, the enhancement of mechanical properties of NBR/PVC blends reinforced with functionalized SWNT was higher than that of NBR/PVC blends with non-functionalized SWNT. Dispersion of SWNTs and morphology of NBR/PVC/SWNT nanocomposites were determined by scanning electron microscopy and transmission electron microscopy (TEM) techniques. TEM images illustrated that f-SWNTs were dispersed uniformly in NBR/PVC matrix while non-functionalized SWNTs showed much aggregation. Dynamic mechanical thermal analysis of NBR/PVC/SWNTs nanocomposites was also studied. The outcomes indicated that in the case of f-SWNTs, the intensity of tan ?? peak was lower than that in the case of non-functionalized SWNTs. Meanwhile, the intensity of tan ?? peak reduced when the content of f-SWNTs was increased.     

Single‐walled nanotube bucky paper and nanocomposite

A new processing method for the fabrication of single‐walled nanotube (SWNT)‐reinforced nanocomposites was developed to achieve uniform dispersion and high composition of the nanotubes in the nanocomposites. In this method, SWNTs were preformed as bucky paper by multi‐step dispersion and micro‐filtration of a suspension of nanotubes. The nanocomposites were then fabricated by infiltration of diluted epoxy resin through the bucky paper and hot pressing. The wetting of the nanocomposites was examined using scanning electron microscopy and atomic force microscopy. The results showed that the epoxy resin completely penetrated the bucky paper through the nanoporous structures. The results of dynamic mechanical analysis of the nanocomposites showed that the storage moduli of the nanocomposites increased by 200–250%. The tan δ curves indicated that the nanotubes had a strong influence on the damping properties of the nanocomposites. This processing technique is an effective method for fabricating nanocomposites with uniform dispersion and high composition of SWNTs. Copyright © 2006 Society of Chemical Industry     

Composites of polyamide 6 and silicate nanotubes of the mineral halloysite: Influence of molecular weight on thermal, mechanical and rheological properties

In this work, the potential of silicate nanotubes of the naturally occurring mineral halloysite as filler for polyamide 6 (PA 6) nanocomposites is evaluated. Several PA 6/halloysite composites with 0 wt% to 30 wt% filler loading using two different grades of PA 6 were prepared. In order to elucidate the influence of molecular weight on the properties of the nanocomposites, mechanical resp. rheological experiments (i) below the glass transition temperature T_g of PA 6, (ii) between T_g and the melting temperature T_m of PA 6 and (iii) above T_m were performed. Our investigations reveal that the addition of halloysite nanotubes favours the formation of the γ-modification for the low molar mass PA 6. Furthermore, the storage modulus, the tensile modulus and the yield stress of the composites increase with concentration of halloysite, an effect which is strongly pronounced at very low filler fractions for the low molar mass PA 6 composites. The increase of the storage modulus which was measured in dynamic-mechanical experiments is mostly dominant in the temperature interval from 55 °C to 100 °C, i.e. above the glass transition temperature of PA 6. Rheological investigations showed that the shear viscosity is only moderately increased by the addition of a low fraction of halloysite to PA 6, and nanocomposites with 30 wt% halloysite can be still processed. In summary, halloysite nanotubes are promising and inexpensive candidates for increasing the stiffness of PA 6 while maintaining very good flow properties.     

Polypropylene/phosphazene nanotube nanocomposites: Thermal,mechanical, and flame retardation studies

In this study, flame retardant polypropylene (PP) nanocomposites with superior mechanical performance have been developed using amine-functionalized phosphazene nanotubes (APZS, 1–10 wt%) through melt-blending method. Polypropylene-graft-maleic anhydride was used as the compatibilizer to attain effective interaction between the nanofiller and the PP matrix. The characterization of amine-functionalized phosphazene nanotubes (APZS) using solid-state nuclear magnetic resonance (NMR), X-ray photoelectron spectroscopy, X-ray diffraction, fourier-transform infrared (FTIR), and transmission electron microscopy indicated successful amine functionalization, though structural changes were observed as compared to the unfunctionalized nanotubes. Owing to the covalent polymer-filler interfacial interactions and resulting in uniform filler dispersion, the nanocomposites exhibited significant enhancement in the tensile modulus up to 5 wt% APZS content (98% increment at 5 wt% content as compared to pure polymer). The addition of a small fraction of APZS (1 wt%) improved the impact strength of the nanocomposite by more than 180%. APZS acted as a weak nucleating agent for PP, thereby leading to enhanced degree of crystallinity (up to 5 wt% APZS content). The thermal stability of the nanocomposites was also enhanced with APZS content. The nanocomposites with 5 and 10 wt% APZS loading exhibited a V0 rating in UL-94 test, indicating that APZS introduced a robust flame retardancy behavior in the PP nanocomposites. The limiting oxygen index values also confirmed the findings from the UL-94 analysis. The developed nanocomposites exhibit high potential of use in a wide range of high temperature applications.     

Low percolation threshold in single-walled carbon nanotube/high density polyethylene composites prepared by melt processing technique

A new method was developed to disperse carbon nanotubes (CNTs) in a matrix polymer and then to prepare composites by melt processing technique. Due to high surface energy and strong adsorptive states of nano-materials, single-walled carbon nanotubes (SWNTs) were adsorbed onto the surface of polymer powders by spraying SWNT aqueous suspected solution onto fine high density polyethylene (HDPE) powders. The dried SWNTs/powders were blended in a twin-screw mixture, and the resulting composites exhibited a uniformly dispersion of SWNTs in the matrix polymer. The electrical conductivity and the rheological behavior of these composites were investigated. At low frequencies, complex viscosities become almost independent of the frequency as nanotubes loading being more than 1.5 wt%, suggesting an onset of solid-like behavior and hence a rheological percolation threshold at the loading level. However, the electrical percolation threshold is ∼4 wt% of nanotube loading. This difference in the percolation thresholds is understood in terms of the smaller nanotube-nanotube distance required for electrical conductivity as compared to that required to impede polymer mobility. The measurements of mechanical properties indicate that this processing method can obviously improve the tensile strength and the modulus of the composites.     

Natural inorganic nanotubes reinforced epoxy resin nanocomposites

Natural occurred nanotubes, halloysite nanotubes, were modified by silane and incorporated into epoxy resin to form nanocomposites. The morphology of the nanocomposites was characterized by transmission electron microscopy (TEM). Dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA) were performed on the nanocomposites. Flexural property and coefficient of thermal expansion (CTE) of the nanocomposites were also determined. Comparing with the neat resin, about 40% increase in storage modulus at glassy state and 133% at rubbery state were achieved by incorporating 12 wt% modified HNTs into the epoxy matrix. In addition, the nanocomposites exhibited improved flexural strength, char yield and dimensional stability. TEM examination revealed a uniform dispersion of the nanotubes in the epoxy resin. The remarkably positive effects of the HNTs on the performance of the epoxy resin were correlated with the unique characteristics of the HNTs, the uniform dispersion and the possible interfacial reactions between the modified HNTs and the matrix.