Applying multiple objective tabu search to continuous optimization problems with a simple neighbourhood strategy

One of the first multiple objective versions of the tabu search (TS) algorithm is proposed by the author. The idea of applying TS to multiple objective optimization is inspired from its solution structure. TS works with more than one solution (neighbourhood solutions) at a time and this situation gives the opportunity to evaluate multiple objectives simultaneously in one run. The selection and updating stages are modified to enable the original TS algorithm to work with more than one objective. In this paper, the multiple objective tabu search (MOTS) algorithm is applied to multiple objective non‐linear optimization problems with continuous variables using a simple neighbourhood strategy. The algorithm is applied to four mechanical components design problems. The results are compared with several other solution techniques including multiple objective genetic algorithms. It is observed that MOTS is able to find better and much wider spread of solutions than the reported ones. Copyright © 2005 John Wiley & Sons, Ltd.     

A tabu search algorithm with solution space partition and repairing procedure for cyclic robotic cell scheduling problem

This paper proposes a tabu search (TS) algorithm to solve an NP-hard cyclic robotic scheduling problem. The objective is to find a cyclic robot schedule that maximises the throughput. We first formulate the problem as a linear program, provided that the robot move sequence is given, and reduce the problem to searching for an optimal robot move sequence. We find that the solution space can be divided into some specific subspaces by the maximal number of works-in-process. Then, we propose a TS algorithm to synchronously perform local searches in each subspace. To speed up our algorithm, dominated subspaces are eliminated by lower and upper bounds of the cycle time during the iterations. In the TS, a constructive heuristic is developed to generate initial solutions for each subspace and a repairing procedure is proposed to maintain the feasibility of the solutions generated in the initialisation stage and the neighbours search process. Computational comparison both on benchmark instances and randomly generated instances indicates that our algorithm is efficient for the cyclic robotic scheduling problem.     

Integrated Production Planning and Scheduling on Automobile Assembly Lines

We address the closely related problems of production planning and scheduling on mixed model automobile assembly lines. We propose an integrated solution, in which a production plan that is feasible with respect to aggregate capacity constraints is developed and then a sequence that is feasible with respect to this plan is sought. We propose three tabu-search-based algorithms that explore the solution spaces for both problems to different degrees to find a combination of a production plan and schedule that are feasible and that approximately optimize the objective function (involving the overproduction and underproduction of finished automobiles, the set-up cost, the idle times of work-cells on the line, the makespan and the load deviations among work-cells). Simulation is used to evaluate alternative schedules. Stochastic extensions are proposed and the complexities of these algorithms are discussed. Example runs comparing the algorithms are presented for deterministic cases, stochastic cases, types of automobiles, buffer sizes and number of work-cells. The results show that an embedded tabu search algorithm is suitable for solving small scale problems, an alternate tabu search algorithm for the medium scale and a serial tabu search algorithm for the large scale.     

Flow-shop problems with intermediate buffers

In this paper the following extension of the classical flow-shop problem is considered: Between each two consecutive machines a buffer of limited capacity is given. After finishing processing on a machine, a job either directly has to be processed on the following machine or it has to be stored in the buffer between these machines. If the buffer is completely occupied the job may wait on its current machine but blocks this machine for other jobs. The objective is to determine a feasible schedule minimizing the makespan. To model such a problem setting, a variation of the classical disjunctive graph model for shop problems is extended. A tabu search procedure is described where neighborhoods based on an extension of the classical block approach theorem are used. Computational results for extended flow-shop benchmark instances are presented. Corespondence to: Silvia HeitmannThe authors are grateful to Tim Nieberg for implementing the tabu search procedure proposed in this paper.S. Heitmann     

An algorithm for optimal buffer placement in reliable serial lines

The optima] allocation of buffer capacity in unbalanced production lines with reliable but variable workstations is a complex and little-researched topic. Analytic formulas for the throughput of these lines do not exist, so simulation is the only practical alternative for estimating throughput. Exhaustive search over all possible buffer allocations quickly becomes impractical beyond short lines and few buffers. Thus an algorithm is needed to efficiently find optimal or near-optimal allocations. We develop a simple search algorithm for determining the optimal allocation of a fixed amount of buffer capacity in an n-station serial line. The algorithm, which is an adaptation of the Spendley-Hext and Nelder-Mead simplex search algorithms, uses simulation to estimate throughput for every allocation considered. An important feature of the algorithm is that the simulation run length is adjusted during the running of the algorithm to save simulation run time when high precision in throughput estimates is not needed, and 10 ensure adequate precision when it is needed. We describe the algorithm and show that it can reliably find the known optimal allocation in balanced lines. Then we test the ability of the algorithm to find optimal allocations in unbalanced lines, first for cases in which the optimal allocation is known, and subsequently for cases in which the optimal allocation is not known. We focus particularly on lines with multiple imbalances in means and variances. In general, our algorithm proves highly efficient in finding a near-optimal allocation with short simulation run times. It also usually finds the true optimal allocation, but it is in the nature of this problem that many buffer allocations differ in throughput by small amounts that are difficult to resolve even with long simulation runs.     

Improved variable neighbourhood search for integrated tundish planning in primary steelmaking processes

Production planning (or product design) in the steel industry needs specific, sophisticated procedures in order to guarantee competitive plant performance. This paper describes an integrated tundish planning problem, considering the steelmaking-continuous casting-hot rolling and other downstream integrated technical constraints, and a multi-objective optimisation model is proposed with the objective to optimise the number of tundish, the additional cost of technical operations and the throughput balance to each flow. Also, instead of using traditional metaheuristic algorithm or artificial intelligence (AI)-based heuristic approaches, this paper develops two new approaches, the improved variable neighbourhood descent (IVND) search method and improved reduced variable neighbourhood search (IRVNS) method, by introducing the iterated local search into local search to the problem described above. The performance of IVND and IRVNS are analysed based on changing the number of local iteration and weights of objective function, these two algorithms are also compared with tabu search(TS) and heuristic method based on numeral analysis of the actual data, and the results show that the model and algorithm are feasible and efficient.     

A hybrid multi-objective particle swarm algorithm for a mixed-model assembly line sequencing problem

Mixed-model assembly line sequencing is one of the most important strategic problems in the field of production management where diversified customers' demands exist. In this article, three major goals are considered: (i) total utility work, (ii) total production rate variation and (iii) total setup cost. Due to the complexity of the problem, a hybrid multi-objective algorithm based on particle swarm optimization (PSO) and tabu search (TS) is devised to obtain the locally Pareto-optimal frontier where simultaneous minimization of the above-mentioned objectives is desired. In order to validate the performance of the proposed algorithm in terms of solution quality and diversity level, the algorithm is applied to various test problems and its reliability, based on different comparison metrics, is compared with three prominent multi-objective genetic algorithms, PS-NC GA, NSGA-II and SPEA-II. The computational results show that the proposed hybrid algorithm significantly outperforms existing genetic algorithms in large-sized problems.     

A tabu search algorithm for simultaneous machine/AGV scheduling problem

Machines and automated guided vehicles (AGVs) scheduling problems are two essential issues that need to be addressed for the efficiency of the overall production system. The purpose of this paper is to study the simultaneous scheduling problem of machines and AGVs in a flexible manufacturing system (FMS) since the global optimum cannot be reached by considering each of them individually. In this paper, a mixed integer linear programming (MILP) model is developed with the objective of makespan minimisation. The MILP model consists of the following two constraint sets: machines and AGVs scheduling sub-problems. As both sub-problems are known to be NP-hard, a heuristic algorithm based on tabu search (TS) is proposed to get optimal or near to optimal solution for large-size problems within reasonable computation time. The proposed algorithm includes a novel two-dimensional solution representation and the generation of two neighbour solutions, which are alternately and iteratively applied to improve solutions. Moreover, an improved lower bound calculation method is introduced for the large-size problems. Computational results show the superior performance of the TS algorithm for the simultaneous scheduling problem.     

A capacitated vehicle routing problem with order available time in e-commerce industry

In this article, a variant of the well-known capacitated vehicle routing problem (CVRP) called the capacitated vehicle routing problem with order available time (CVRPOAT) is considered, which is observed in the operations of the current e-commerce industry. In this problem, the orders are not available for delivery at the beginning of the planning period. CVRPOAT takes all the assumptions of CVRP, except the order available time, which is determined by the precedent order picking and packing stage in the warehouse of the online grocer. The objective is to minimize the sum of vehicle completion times. An efficient tabu search algorithm is presented to tackle the problem. Moreover, a Lagrangian relaxation algorithm is developed to obtain the lower bounds of reasonably sized problems. Based on the test instances derived from benchmark data, the proposed tabu search algorithm is compared with a published related genetic algorithm, as well as the derived lower bounds. Also, the tabu search algorithm is compared with the current operation strategy of the online grocer. Computational results indicate that the gap between the lower bounds and the results of the tabu search algorithm is small and the tabu search algorithm is superior to the genetic algorithm. Moreover, the CVRPOAT formulation together with the tabu search algorithm performs much better than the current operation strategy of the online grocer.     

Mathematical modelling of container transfers and storage locations at seaport terminals

This paper models the seaport system with the objective of determining the optimal storage strategy and container-handling schedule. It presents an iterative search algorithm that integrates a container-transfer model with a container-location model in a cyclic fashion to determine both optimal locations and corresponding handling schedule. A genetic algorithm (GA), a tabu search (TS) and a tabu search/genetic algorithm hybrid are used to solve the problem. The implementation of these models and algorithms are capable of handling the very large problems that arise in container terminal operations. Different resource levels are analysed and a comparison with current practise at an Australian port is done.     

An energy-efficient two-stage hybrid flow shop scheduling problem in a glass production

Energy-efficient scheduling is highly necessary for energy-intensive industries, such as glass, mould or chemical production. Inspired by a real-world glass-ceramics production process, this paper investigates a bi-criteria energy-efficient two-stage hybrid flow shop scheduling problem, in which parallel machines with eligibility are at stage 1 and a batch machine is at stage 2. The performance measures considered are makespan and total energy consumption. Time-of-use (TOU) electricity prices and different states of machines (working, idle and turnoff) are integrated. To tackle this problem, a mixed integer programming (MIP) is formulated, based on which an augmented ε-constraint (AUGMECON) method is adopted to obtain the exact Pareto front. A problem-tailored constructive heuristic method with local search strategy, a bi-objective tabu search algorithm and a bi-objective ant colony optimisation algorithm are developed to deal with medium- and large-scale problems. Extensive computational experiments are conducted, and a real-world case is solved. The results show effectiveness of the proposed methods, in particular the bi-objective tabu search.     

不确定车数的随机车辆路径问题模型及算法

研究了一类有时间约束、车辆数量不确定的随机车辆路径问题;建立了该类问题的随机规划数学模型;设计了模型求解的遗传算法、禁忌搜索算法和遗传-禁忌混合算法.禁忌算法采用了对当前解的车辆-顾客分配结构和解的路径顺序分别禁忌的双层禁忌算法,使算法全局性更好,同时也降低了搜索时间.把禁忌算法作为变异算子应用于遗传算法形成了混合算法.最后给出了计算示例,对算法进行了比较分析.     

Tabu search approach based on a similarity coefficient for cell formation in generalized group technology

Both a similarity coefficient method (SCM)-based algorithm and meta-heuristics have been widely applied to various cell formation problems; however, few studies have explored the combination of the two methods. This paper addresses a hybrid algorithm, in which, based on the initial solution produced by a new SCM-based hierarchical clustering method, a fast and effective tabu search approach is presented to solve cell formation in group technology (GT). The proposed algorithm is applied to several problems from literature and a group of the randomly generated instances with alternative process plans and compared with simulated annealing (SA) and other TS; the results demonstrate that the proposed algorithm is available and efficient for cell formation in generalized GT.     

Applying a hybrid simulated annealing and tabu search approach to non-permutation flowshop scheduling problems

Researchers have indicated that a permutation schedule can be improved by a non-permutation schedule in a flowshop with completion time-based criteria, such as makespan and total completion time. This study proposes a hybrid approach which draws on the advantages of simulated annealing and tabu search for the non-permutation flowshop scheduling problem, in which the objective function is the makespan of the schedule. To verify the effectiveness of the proposed hybrid approach, computational experiments are performed on a set of well-known non-permutation flowshop scheduling benchmark problems. The result shows that the performance of the hybrid approach is better than that of other approaches, including ant colony optimisation, simulated annealing, and tabu search. Further, the proposed approach found new upper bound values for all benchmark problems within a reasonable computational time.     

One- and two-sided assembly line balancing problems with real-world constraints

In this study, we consider balancing problems of one- and two-sided assembly lines with real-world constraints like task or machine incompatibilities. First, we study the one-sided assembly line balancing problem (ALBP) with a limited number of machine types per workstation. Using a genetic algorithm (GA), we find optimal results for real-world instances. A set of larger test cases is used to compare two well-established solution approaches, namely GA and tabu search (TS). Additionally, we apply a specific differential evolution algorithm (DE), which has recently been proposed for the considered ALBP. Our computational results show that DE is clearly dominated by GA. Furthermore, we show that GA outperforms TS in terms of computational time, if capacity constraints are tight. Given the algorithm’s computational performance as well as the fact that it can easily be adapted to additional constraints, we then use it to solve two-sided ALBP. Three types of constraints and two different objectives are considered. We outperform all previously published methods in terms of solution quality and computational time. Finally, we are the first to provide feasible test instances as well as benchmark results for fully constrained two-sided ALB.     

Tabu search algorithm for flexible flow path design of unidirectional automated-guided vehicle systems

The unidirectional flow path design problem is one of the most important but difficult problems for the efficient design of automated-guided vehicle systems. As the problem was first formulated by Gaskins and Tanchoco, many researchers have studied the problem. However, the existing solution methods fail to provide an efficient solution approach. In this paper, a mathematical model for the unidirectional flow path design problem is developed. To obtain a near-to-optimal solution in reasonable computation time, a tabu search algorithm is presented. A fast construction algorithm first obtains a feasible initial solution, and a long-term memory structure and a neighbor solution generation approach are adapted to the problem characteristics and embedded in the proposed tabu search algorithm. Computational experiments show that the developed tabu search algorithm outperforms the Ko and Egbelu’s algorithm, Int J Prod Res, 41:2325–2343, (2003).     

Analysis of approximately balanced production lines

This paper develops two analytical formulas for estimating the throughput of a reliable production line with exponential service times and finite intermediate buffers. The formulas apply in the case of an approximately balanced line with identical buffers or near optimal buffer allocations, where the processing times of the machines are close to each other but not necessarily the same. The derivation of the formulas is based on the standard decomposition method. Moreover, it is proved that, in general cases, both formulas provide upper bounds for the throughput obtained by the decomposition method. Numerical experiments show that the proposed formulas achieve good accuracy for approximately balanced production lines. Finally, the formulas are applied to the buffer allocation problem, and two closed-form expressions are obtained for estimating the smallest buffer capacity which is necessary to achieve the desired throughput.     

Research on Vehicle Routing Problem with Soft Time Windows Based on Hybrid Tabu Search and Scatter Search Algorithm

With the expansion of the application scope of social computing problems, many path problems in real life have evolved from pure path optimization problems to social computing problems that take into account various social attributes, cultures, and the emotional needs of customers. The actual soft time window vehicle routing problem, speeding up the response of customer needs, improving distribution efficiency, and reducing operating costs is the focus of current social computing problems. Therefore, designing fast and effective algorithms to solve this problem has certain theoretical and practical significance. In this paper, considering the time delay problem of customer demand, the compensation problem is given, and the mathematical model of vehicle path problem with soft time window is given. This paper proposes a hybrid tabu search (TS) & scatter search (SS) algorithm for vehicle routing problem with soft time windows (VRPSTW), which mainly embeds the TS dynamic tabu mechanism into the SS algorithm framework. TS uses the scattering of SS to avoid the dependence on the quality of the initial solution, and SS uses the climbing ability of TS improves the ability of optimizing, so that the quality of search for the optimal solution can be significantly improved. The hybrid algorithm is still based on the basic framework of SS. In particular, TS is mainly used for solution improvement and combination to generate new solutions. In the solution process, both the quality and the dispersion of the solution are considered. A simulation experiments verify the influence of the number of vehicles and maximum value of tabu length on solution, parameters’ control over the degree of convergence, and the influence of the number of diverse solutions on algorithm performance. Based on the determined parameters, simulation experiment is carried out in this paper to further prove the algorithm feasibility and effectiveness. The results of this paper provide further ideas for solving vehicle routing problems with time windows and improving the efficiency of vehicle routing problems and have strong applicability.     

Redundancy allocation of series-parallel systems using a variable neighborhood search algorithm

This paper presents a meta-heuristic algorithm, variable neighborhood search (VNS), to the redundancy allocation problem (RAP). The RAP, an NP-hard problem, has attracted the attention of much prior research, generally in a restricted form where each subsystem must consist of identical components. The newer meta-heuristic methods overcome this limitation and offer a practical way to solve large instances of the relaxed RAP where different components can be used in parallel. Authors’ previously published work has shown promise for the variable neighborhood descent (VND) method, the simplest version among VNS variations, on RAP. The variable neighborhood search method itself has not been used in reliability design, yet it is a method that fits those combinatorial problems with potential neighborhood structures, as in the case of the RAP. Therefore, authors further extended their work to develop a VNS algorithm for the RAP and tested a set of well-known benchmark problems from the literature. Results on 33 test instances ranging from less to severely constrained conditions show that the variable neighborhood search method improves the performance of VND and provides a competitive solution quality at economically computational expense in comparison with the best-known heuristics including ant colony optimization, genetic algorithm, and tabu search.     

DETERMINING OPTIMAL CYCLIC HOIST SCHEDULES IN A SINGLE-HOIST ELECTROPLATING LINE

We consider the problem of determining a maximum throughput cyclic schedule for the operations of a material handling hoist in an automated electroplating line. The proposed algorithm applies a set of simple algebraic inequalities to derive candidate schedules and uses a branch-and-bound-based search process to identify the optimal one. Computational results with both benchmark and random test problems are presented.