Properties of self-compacting portland pozzolana and limestone blended cement concretes containing different replacement levels of slag

In order to reduce energy consumption and CO₂ emission, and increase production, cement manufacturers are blending or inter-grinding mineral additives such as slag, natural pozzolana, and limestone. This paper reports on the results of an experimental study on the production of self-compacting concrete (SCC) produced with portland cement (PC), portland pozzolana (PPC) and portland limestone (PLC) blended cements. Moreover, the effect of different replacement levels (0–45%) of ground granulated blast furnace slag (GGBFS) with the PPC, PLC, and PC cements on fresh properties (such as slump flow diameter, T ₅₀₀ slump flow time, V-funnel flow time, L-box height ratio, setting time, and viscosity) and hardened properties (such as compressive strength and ultrasonic pulse velocity) of self-compacting concretes are investigated. From the test results, it was found that it was possible to manufacture self-compacting concretes with PPC or PLC cements with comparable or superior performance to that of PC cement. Furthermore, the use of GGBFS in plain and especially blended cement self-compacting concrete production considerably enhanced the fresh characteristics of SCCs.     

Properties of self-compacting concrete prepared with recycled glass aggregate

The effects of recycled glass (RG) cullet on fresh and hardened properties of self-compacting concrete (SCC) were investigated. RG was used to replace river sand (in proportions of 10%, 20% and 30%), and 10 mm granite (5%, 10% and 15%) in making the SCC concrete mixes. Fly ash was used in the concrete mixes to suppress the potential alkali-silica reaction. The experimental results showed that the slump flow, blocking ratio, air content of the RG–SCC mixes increased with increasing recycled glass content. The compressive strength, tensile splitting strength and static modulus of elasticity of the RG–SCC mixes were decreased with an increase in recycled glass aggregate content. Moreover, the resistance to chloride ion penetration increased and the drying shrinkage of the RG–SCC mixes decreased when the recycled glass content increased. The results showed that it is feasible to produce SCC with recycled glass cullet.     

Effects of Bar-Placement Conditions on Steel-Concrete Bond

Vertical sections exhibit a variety of factors that affect the bond between the embedded steel bars and the concrete, like casting position, concrete characteristics, and compaction procedure. The results obtained in this project indicate that bond strength decreases if the concrete depth below the horizontal bar increases, primarily because of the water-stop effect underneath the bar, and of the settlement of fresh concrete. This effect increases for larger values of water content and water-cement ratio (w/c), which normally cause an increase in slump, and a decrease in stability of concrete (resistance to bleeding, settlement, and segregation). However, very good bond properties were achieved by using self-compacting concrete (SCC) tested versus standard concrete mixes, is a demonstration that in the case of SCC higher slump values do not mean lower bond properties.     

Use of spent foundry sand and fly ash for the development of green self-consolidating concrete

In the United States alone, the foundry industry discards up to 10 million tons of sand each year, offering up a plentiful potential resource to replace sand in concrete products. However, because the use of spent foundry sand (SFS) is currently very limited in the concrete industry, this study investigates whether SFS can successfully be used as a sand replacement material in cost-effective, green, self-consolidating concrete (SCC). In the study, SCC mixtures were developed to be even more inexpensive and environmentally friendly by incorporating Portland cement with fly ash (FA). Tests done on SCC mixtures to determine fresh properties (slump flow diameter, slump flow time, V-funnel flow time, yield stress, and relative viscosity), compressive strength, drying shrinkage and transport properties (rapid chloride permeability and volume of permeable pores) show that replacing up to 100% of sand with SFS and up to 70% Portland cement with FA enables the manufacture of green, lower cost SCC mixtures with proper fresh, mechanical and durability properties. The beneficial effects of FA compensate for some possible detrimental effects of SFS.     

Effects of mineral admixtures on fresh and hardened properties of self-compacting concretes: binary,ternary and quaternary systems

The paper presented herein investigates the effects of using supplementary cementitious materials in binary, ternary, and quaternary blends on the fresh and hardened properties of self-compacting concretes (SCCs). A total of 22 concrete mixtures were designed having a constant water/binder ratio of 0.32 and total binder content of 550 kg/m³. The control mixture contained only portland cement (PC) as the binder while the remaining mixtures incorporated binary, ternary, and quaternary cementitious blends of PC, fly ash (FA), ground granulated blast furnace slag (GGBFS), and silica fume (SF). After mixing, the fresh properties of the concretes were tested for slump flow time, L-box height ratio, V-funnel flow time, setting time, and viscosity. Moreover, compressive strength, ultrasonic pulse velocity, and electrical resistivity of the hardened concretes were measured. Test results have revealed that incorporating the mineral admixtures improved the fresh properties and rheology of the concrete mixtures. The compressive strength and electrical resistivity of the concretes with SF and GGBFS were much higher than those of the control concrete.     

Properties of self-compacting concrete prepared with coarse and fine recycled concrete aggregates

In this study, the fresh and hardened properties of self-compacting concrete (SCC) using recycled concrete aggregate as both coarse and fine aggregates were evaluated. Three series of SCC mixtures were prepared with 100% coarse recycled aggregates, and different levels of fine recycled aggregates were used to replace river sand. The cement content was kept constant for all concrete mixtures. The SCC mixtures were prepared with 0, 25, 50, 75 and 100% fine recycled aggregates, the corresponding water-to-binder ratios (W/B) were 0.53 and 0.44 for the SCC mixtures in Series I and II, respectively. The SCC mixtures in Series III were prepared with 100% recycled concrete aggregates (both coarse and fine) but three different W/B ratios of 0.44, 0.40 and 0.35 were used. Different tests covering fresh, hardened and durability properties of these SCC mixtures were executed. The results indicate that the properties of the SCCs made from river sand and crushed fine recycled aggregates showed only slight differences. The feasibility of utilizing fine and coarse recycled aggregates with rejected fly ash and Class F fly ash for self-compacting concrete has been demonstrated.     

Effect of volcanic pumice powder on the fresh properties of self-compacting concretes with and without silica fume

The current study presents an experimental study conducted on the effectiveness of volcanic pumice powder (VP) on the fresh properties of self-compacting concretes (SCCs) with and without silica fume (SF). In the first group, SCCs without SF were produced with 0, 5, 10, and 20 % replacement levels of VP. However, for the second group, SF incorporation was achieved by a constant SF replacement level of 8 %. All of the replacement levels assigned were substitution of cement with the supplementary cementing materials on the basis of weight of total binder. Therefore, totally eight different SCCs were produced. The investigated fresh characteristics of the concretes were slump flow diameter, T _500mm slump flow time, V-funnel flow time, and L-box height ratio. The compressive strength of concretes was also evaluated to indicate the mechanical performance. Moreover, a statistical study, namely general linear model analysis of variance, was performed in order to examine the significance of the critical parameters such as inclusion of SF and replacement level of VP on the properties of SCCs. The results have revealed that increasing the replacement level of VP generally resulted in the increase of fluidity of SCCs without loss of uniformity and with no segregation. Moreover, incorporation of SF provided significant increase in compressive strength while VP caused a systematic decrease.     

自密实再生块体混凝土直剪性能试验研究

对29个尺寸为300 mm×300 mm×600 mm的自密实再生块体混凝土棱柱体试件开展直剪性能和单轴受压性能试验研究。探讨了废旧混凝土块体取代率及特征尺寸对自密实再生块体混凝土的直剪强度、抗压强度的影响,并进一步分析了自密实再生块体混凝土棱柱体的直剪强度与抗压强度之间的关系。试验表明:自密实再生块体混凝土内新混凝土与废旧混凝土粘结良好;当自密实再生块体混凝土中的自密实混凝土强度高于废旧混凝土块体强度时,试件的直剪性能会由于废旧混凝土块体的取代率的增加而劣化;特征尺寸比介于0.22~0.44时,块体的特征尺寸对自密实再生块体混凝土直剪强度和抗压强度的影响不明显,可以近似忽略;自密实再生块体混凝土的剪压比随废旧混凝土块体取代率和特征尺寸均无显著变化,其值近似为0.1。基于试验结果,提出了棱柱体自密实再生块体混凝土试件的直剪强度计算公式,建立了直剪强度测试值与抗压强度计算值之间的关系,计算结果与试验值吻合良好。     

建筑结构用再生混凝土水平受力构件研究进展

对29个尺寸为300 mm×300 mm×600 mm的自密实再生块体混凝土棱柱体试件开展直剪性能和单轴受压性能试验研究。探讨了废旧混凝土块体取代率及特征尺寸对自密实再生块体混凝土的直剪强度、抗压强度的影响,并进一步分析了自密实再生块体混凝土棱柱体的直剪强度与抗压强度之间的关系。试验表明：自密实再生块体混凝土内新混凝土与废旧混凝土粘结良好;当自密实再生块体混凝土中的自密实混凝土强度高于废旧混凝土块体强度时,试件的直剪性能会由于废旧混凝土块体的取代率的增加而劣化;特征尺寸比介于0.22~0.44时,块体的特征尺寸对自密实再生块体混凝土直剪强度和抗压强度的影响不明显,可以近似忽略;自密实再生块体混凝土的剪压比随废旧混凝土块体取代率和特征尺寸均无显著变化,其值近似为0.1。基于试验结果,提出了棱柱体自密实再生块体混凝土试件的直剪强度计算公式,建立了直剪强度测试值与抗压强度计算值之间的关系,计算结果与试验值吻合良好。     

Effects of granulated blast furnace slag and superplasticizer type on the fresh properties and compressive strength of self-compacting concrete

This paper presents the results of an experimental investigation carried out to study the effect of granulated blast furnace slag and two types of superplasticizers on the properties of self-compacting concrete (SCC). In control SCC, cement was replaced with 10%, 15%, 20%, and 25% of blast furnace slag. Two types of superplasticizers: polycarboxylate based superplasticizer and naphthalene sulphonate based superplasticizers were used. Tests were conducted for slump flow, the modified slump test, V-Funnel, J-Ring, U-Box, and compressive strength. The results showed that polycarboxylate based superplasticizer concrete mixes give more workability and higher compressive strength, at all ages, than those with naphthalene sulphonate based superplasticizer. Inclusion of blast furnace slag by substitution to cement was found to be very beneficial to fresh self-compacting concrete. An improvement of workability was observed up to 20% of slag content with an optimum content of 15%. Workability retention of about 45 min with 15% and 20% of slag content was obtained using a polycarboxylate based superplasticizer; compressive strength decreased with the increase in slag content, as occurs for vibrated concrete, although at later ages the differences were small.     

Effect of the use of different types and dosages of mineral additions on the bond strength of lap-spliced bars in self-compacting concrete

In this study, nine different types of concrete were adopted: normal concrete (NC) with low slump (68 mm) and eight types of self-compacting concrete (SCC) in which cement was partially replaced by four kinds of replacements (25%, 30%, 35% and 40%) of class F fly ash (FA) and by four kinds of replacements (5%, 10%, 15% and 20%) of silica fume (SF). The main objective of this research was to evaluate the effect of different types and dosages of mineral additions on the moment capacities and stiffnesses of the beam specimens and the bond strength of tension lap-spliced bars embedded in NC and self-compacting concretes (SCCs). To achieve these objectives, 27 full-scale beam specimens (2000 × 300 × 200 mm) were tested. In all beam specimens, 20 mm reinforcing bars were used with a 300 mm splice length as tension reinforcement. The variable used was the amount of FA and SF incorporated into SCC. Each beam was designed with bars spliced in a constant moment region at midspan. The splice length was selected so that bars would fail in bond, splitting the concrete cover in the splice region, before reaching the yield point. Moreover, bond strength of SCC beams was compared to that of NC beams of the same dimensions, steel configuration and approximately the same water-to-cement ratio. In conclusion, the beam specimens produced from SCC containing 5% SF and 30% FA had the highest normalized bond strength with 1.07 whilst the replacements of Portland cement (PC) by an equal weight of FA or SF in SCC had generally the positive effect on the bond strength of reinforcing bar regardless of the dosage of mineral admixture compared to the specimen with NC indicating that SCC due to its superior filling capability more effectively covered the reinforcements and the grain-size distribution and particle packing improved ensuring greater cohesiveness. Moreover, the beam specimens produced from SCC with SF had the greatest stiffness compared to other all beams as result of the improvement of concrete pore structure due to the pozzolanic activity and the filler effect of high fineness silica fume.     

The effect of chemical admixtures and mineral additives on the properties of self-compacting mortars

Mortar serves as the basis for the workability properties of self-compacting concrete (SCC) and these properties could be assessed by self-compacting mortars (SCM). In fact, assessing the properties of SCM is an integral part of SCC design. The objective of this study was to evaluate the effectiveness of various mineral additives and chemical admixtures in producing SCMs. For this purpose, four mineral additives (fly ash, brick powder, limestone powder, and kaolinite), three superplasticizers (SP), and two viscosity modifying admixtures (VMA) were used. Within the scope of the experimental program, 43 mixtures of SCM were prepared keeping the amount of mixing water and total powder content (portland cement and mineral additives) constant. Workability of the fresh mortar was determined using mini V-funnel and mini slump flow tests. The setting time of the mortars, were also determined. The hardened properties that were determined included ultrasonic pulse velocity and strength determined at 28 and 56 days. It was concluded that among the mineral additives used, fly ash and limestone powder significantly increased the workability of SCMs. On the other hand, especially fly ash significantly increased the setting time of the mortars, which can, however, be eliminated through the use of ternary mixtures, such as mixing fly ash with limestone powder. The two polycarboxyl based SPs yield approximately the same workability and the melamine formaldehyde based SP was not as effective as the other two.     

Influences of superplasticizer modification and mixture composition on the performance of self-compacting concrete at varied ambient temperatures

The fresh behaviour of self-compacting concrete (SCC) at varying temperatures differs from that of normal vibrated concrete. This is because the rheology of SCC depends not only on degree of cement hydration, but also on the adsorption of superplasticizers – mostly polycarboxylate based polymers (PCE) -, which is affected by the time and hydration progress. Due to the variety of PCEs and mixture compositions for SCC a prediction of the rheology at varying temperatures is complicated. The charge densities of PCEs as well as the water to solid ratio in the paste are identified to be the main decisive parameters for robust fresh concrete properties.Rheometric concrete investigations with different SCC mixture compositions and varied anionic charge densities of the PCE were conducted. SCC which is rich in powder components showed robust performance at low temperatures while SCC with low powder content was favourable at high temperatures. High charge density PCE pointed out to be very robust at low temperatures but at high temperatures it significantly reduced the flow retention. Low charge density PCE could not generate self-compacting properties at low temperatures but retained the flow performance over sufficiently long time. Based on considerations about particle interactions and adsorption mechanisms of PCEs, the relevant processes are explained and options for the development of robust mixture compositions for individual temperature ranges are itemised.     

Comparison of in situ properties of wall elements cast using self-consolidating concrete

An experimental program was undertaken to investigate the homogeneity of in situ properties of wall elements cast with various commercially available self-consolidating concrete (SCC) mixtures. Wall elements measuring 5?m in length, 1.6?m in height, and 0.35?m in width were cast. The SCC mixtures were proportioned with various binders and admixtures and had different levels of slump flow consistency and design compressive strengths. The SCC mixtures exhibited adequate passing ability with L-box blocking ratio higher than 0.70 and filling capacity greater than 80%. All cast walls exhibited homogeneous in situ mechanical properties, regardless of the core location. The coefficient of variation (COV) of in situ compressive strength values ranged from 3 to 6%. Conventional vibrated concrete used to cast a reference wall element led to relatively large spread in in situ rapid chloride-ion permeability values and high COV of spacing factor compared to those of the various SCC wall elements (17% vs. 6?C12%). Good correlation was established between surface settlement and top-bar factor of reinforcing bars embedded along the various heights of the 1.6-m high walls. On average, concrete with 0.50% surface settlement was shown to exhibit a maximum top-bar factor of 1.4. The mean top-bar factor values near the top of walls cast with SCC were limited to 1.4, which is considered a low value given the high slump flow of the concrete and the depth of cast elements.     

Transport and mechanical properties of self consolidating concrete with high volume fly ash

This paper presents the transport and mechanical properties of self consolidating concrete that contain high percentages of low-lime and high-lime fly ash (FA). Self consolidating concretes (SCC) containing five different contents of high-lime FA and low-lime FA as a replacement of cement (30, 40, 50, 60 and 70 by weight of total cementitious material) are examined. For comparison, a control SCC mixture without any FA was also produced. The fresh properties of the SCCs were observed through, slump flow time and diameter, V-funnel flow time, L-box height ratio, and segregation ratio. The hardened properties included the compressive strength, split tensile strength, drying shrinkage and transport properties (absorption, sorptivity and rapid chloride permeability tests) up to 365 days. Test results confirm that it is possible to produce SCC with a 70% of cement replacement by both types of FA. The use of high volumes of FA in SCC not only improved the workability and transport properties but also made it possible to produce concretes between 33 and 40 MPa compressive strength at 28 days, which exceeds the nominal compressive strength for normal concrete (30 MPa).     

Properties of self-compacting mortars with binary and ternary cementitious blends of fly ash and metakaolin

The link between flow properties and the formulation is actually one of the key-issues for the design of self-compacting concretes (SCC). As an integral part of a SCC, self-compacting mortars (SCMs) may serve as a basis for the design of concrete since the measurement of the rheological properties of SCCs is often impractical due to the need for complex equipment. This paper discusses the properties of SCMs with mineral admixtures. Portland cement (PC), metakaolin (MK), and fly ash (FA) were used in binary (two-component) and ternary (three-component) cementititios blends. Within the frame work of this experimental study, a total of 16 SCMs were prepared having a constant water-binder (w/b) ratio of 0.40 and total cementitious materials content of 550 kg/m³. Then, the fresh properties of the mortars were tested for mini-slump flow diameter, mini-V-funnel flow time, setting time, and viscosity. Moreover, development in the compressive strength and ultrasonic pulse velocity (UPV) of the hardened mortars were determined at 1, 3, 7, 14, and 28 days. Test results have shown that using of FA and MK in the ternary blends improved the fresh properties and rheology of the mixtures when compared to those containing binary blends of FA or MK.     

Rheological properties considering the effect of aggregates on concrete slump flow

Rheology of concrete allows us to understand the flow behavior of concrete and further extend the quantitative evaluation of its construction performance. The use of a concrete rheometer is promising for the purpose, but sometimes limited high associated cost and procedure complexity. This study proposes a simulation-based model that correlates the slump flow test results to a concrete’s rheological properties, allowing quantitative evaluation through this simple method. The proposed model is based on single-fluid simulation using the volume-of-fluid method, with an extension to accommodate the partial segregation of coarse aggregates. Either the channel flow or the L-shaped panel filling of SCC is simulated using the rheological properties obtained by our model. Finally, the rheograph describing the self-compacting ability of SCC is updated.     

Influence of the rheological properties on the steel fibre distribution and orientation in self-compacting concrete

The interest in potential applications produced with self-compacting fibre reinforced concrete continues to grow, but in practice, problems associated with an uneven distribution and orientation of fibres in the concrete structure occur. It is not clear what exactly influences uneven distribution of fibres in self-compacting concrete (SCC) mixtures, especially during the casting and how different factors influence fibre orientation. The objective of this work was to investigate how rheological properties influence the steel fibre distribution in self-compacting concrete. This work also focuses on the investigation of steel fibre spatial orientation dependence on rheological properties of SCC, while keeping other casting parameters and the proportions of mixture components constant. Mixtures with three different rheological properties were chosen based on slump flow, slump flow time t₅₀₀ and static segregation values. The steel fibre orientation, volumetric concentration and spatial distribution values were determined in separate beam sections using three different non-destructive testing methods: electromagnetic induction, image analysis and computed tomography (CT scan). The comparison of the results is presented. The results show how different rheological properties of SCC affect the steel fibre orientation and distribution for the case of beams produced with the flow-induced casting method.     

Parameters influencing pressure during pumping of self-compacting concrete

The main difference between conventional vibrated concrete (CVC) and self-compacting concrete (SCC) is observed in the fresh state, as SCC has a significantly lower yield stress. On the other hand, the placement of SCC by means of pumping is done with the same equipment and following the same practical guidelines developed for CVC. It can be questioned whether the flow behaviour in pipes of SCC is different and whether the developed practical guidelines can still be applied. This paper describes the results of full-scale pumping tests carried out on several SCC mixtures. It shows primarily that the slump or yield stress of the concrete is no longer a dominating factor for SCC, as it is for CVC. Instead, the pressure losses are well related to the viscosity and the V-funnel flow time of SCC. Secondly, bends cause an additional pressure loss for SCC, which is in contrast to the observations of Kaplan and Chapdelaine and the estimation of the practical guidelines is not always on the safe side. Finally, due to the specific mix design of SCC, blocking is less likely to occur during pumping operations, but the same rules as for CVC must be applied during start-up.     

Properties of self-compacting concrete containing class F fly ash

An experimental program was carried out to study the properties of self-compacting concrete (SCC) made with Class F fly ash. The mixes were prepared with five percentages of class F fly ash ranging from 15% to 35%. Properties investigated were self-compactability parameters (slump flow, J-ring, V-funnel, L-box and U-box), strength properties (compressive and splitting tensile strength), and durability properties (deicing salt surface scaling, carbonation and rapid chloride penetration resistance).