Stirring speed assisted homogenization of precipitation reaction for enhanced optical performance of Y2O3 transparent ceramics

Y₂O₃ transparent ceramics were fabricated from precipitated powders prepared at different stirring speeds during the precipitation process. The influence of the stirring speed on the phase component of precursors, morphology of Y₂O₃ powders and properties of fabricated ceramics were systematically investigated. Crystalline phase precursors of (NH₄)_aY(OH)_b(CO₃)_c·H₂O were prepared from 110 rpm, 220 rpm and 550 rpm respectively. But amorphous precursors of Y(CO₃)(OH)·nH₂O (n = 1–1.5) were observed when stirring speeds were 330 rpm and 440 rpm. Y₂O₃ powders prepared from 440 rpm exhibited the lowest agglomeration and the smallest grain size, and the ceramics with the optimal transmittance was accordingly obtained. The results of computational fluid dynamics software CFX showed that a more homogeneous flow field distribution without local circulations could be produced at 440 rpm, which would be benefit for the optical quality of transparent ceramics. The study would provide a considerable reference for the controllable fabrication of well-dispersibility Y₂O₃ powders and Y₂O₃ transparent ceramics.     

Performance and stability in H2S of SrFe0.75Mo0.25O3-δ as electrode in proton ceramic fuel cells

The H₂S-tolerance of SrFe_0.75Mo_0.25O_3-δ (SFM) electrodes has been investigated in symmetric proton ceramic fuel cells (PCFC) with BaZr_0.8Ce_0.1Y_0.1O_3-δ (BZCY81) electrolyte. The ionic conductivity of the electrolyte under wet reducing conditions was found to be insignificantly affected in the presence of up to 5000 ppm H₂S. The fuel cell exhibited an OCV of about 0.9 V at 700 °C, which dropped to about 0.6 V and 0.4 V upon exposure to 500 and 5000 ppm H₂S, respectively, on the fuel side. Post characterization of the fuel cell revealed significant degradation of the anode in terms of microstructure and chemical composition due to formation of sulfides such as SrS, MoS₂ and Fe₃S₄. Nevertheless, the fuel cell was still functional due to the sufficient electronic conductivity of some of these sulfides.     

Facile modified synthesis and intermediate temperature electrical properties of Sn0.95Al0.05P2O7/KSn2(PO4)3 composite electrolyte

In this study, Sn_0.95Al_0.05P₂O₇ and a novel dense Sn_0.95Al_0.05P₂O₇/KSn₂(PO₄)₃ composite electrolytes were synthesized. The structural characterization of X–ray diffraction (XRD) and microstructual properties of scanning electron microscopy (SEM) were carried out. The XRD results indicated that an in-situ reaction between Sn_0.95Al_0.05P₂O₇ and inorganic melt salt take place to form the Sn_0.95Al_0.05P₂O₇/KSn₂(PO₄)₃ composite. The intermediate temperature electrical properties were determined by using impedance spectroscopy, oxygen concentration cell and hydrogen concentration discharge cell. Finally, the H₂/O₂ fuel cell using the Sn_0.95Al_0.05P₂O₇/KSn₂(PO₄)₃ as electrolyte membrane was constructed and the obtained maximum power output densities were 67.7 mW cm^?2 and 142.1 mW cm^?2 at 650 °C and 700 °C, respectively.     

Honeycomb-like NiCo2O4@Ni(OH)2 supported on 3D N−doped graphene/carbon nanotubes sponge as an high performance electrode for Supercapacitor

In order to increase the energy density of supercapacitor, a new kind electrode material with excellent structure and outstanding electrochemical performance is highly desired. In this article, a new type of three-dimensional (3D) nitrogen-doped single-wall carbon nanotubes (SWNTs)/graphene elastic sponge (TRGN?CNTs?S) with low density of 0.8 mg cm^?3 has been successfully prepared by pyrolyzing SWNTs and GO coated commercial polyurethane (PU) sponge. In addition, high performance electrode of the honeycomb-like NiCo₂O₄@Ni(OH)₂/TRGN-CNTs-S with core-shell structure has been successfully fabricated through hydrothermal method and then by annealing treatment and electrochemical deposition method, respectively. Benefited from 3D structural feature, the compressed NiCo₂O₄@Ni(OH)₂/TRGN-CNTs-S electrode exhibits high gravimetric and volumetric capacitance of 1810 F g^?1, 847.7 F cm^?3 at 1 A g^?1. The high rate performance and long-term stability was also obtained. Furthermore, an asymmetric supercapacitor using NiCo₂O₄@Ni(OH)₂/TRGN-CNTs-S cathode and NGN/CNTs anode delivered high gravimetric and volumetric energy density of 54 W h kg^?1 at 799.9 W kg^?1 and 37 W h L^?1 at 561.5 W L^?1. In summary, an excellent electrochemical electrode with new elastic 3D SWNTs/graphene supports and binder free pseudocapacitive materials was introduced.     

Effects of zinc nitrate as a sintering aid on the electrochemical characteristics of Sr0.92Y0.08TiO3–δ and Sr0.92Y0.08Ti0.6Fe0.4O3–δ anodes

Although Sr_0.92Y_0.08TiO_3–δ (SYT) and Sr_0.92Y_0.08Ti_0.6Fe_0.4O_3–δ (SYTF) have been widely considered as promising materials for solid oxide fuel cell anodes, the poor densification restricts their commercial applications. As a sintering aid, zinc nitrate successfully stimulates the sintering process and improves densification. An investigation of linear shrinkage and scanning electron microscopy images indicated that the sinterability of SYT and SYTF materials was effectively improved by impregnating the green body with 5 mol% of Zn. It was found that the modification with zinc lowered the activation energy of the electrical conduction process and significantly improved the electrical conductivities of SYT and SYTF at all atmospheric conditions. The maximum power densities of the SYT and SYTF anodes were improved from 19.7 and 34.1 mW cm^–2 to 56.9 and 92.3 mW cm^–2 in H₂ and from 10.2 and 19.4 mW cm^–2 to 47.5 and 61.9 mW cm^–2 in CH₄, respectively.     

Polyurethane-SAPO-34 mixed matrix membrane for CO2/CH4 and CO2/N2 separation

SAPO-34 nanocrystals (inorganic filler) were incorporated in polyurethane membranes and the permeation properties of CO₂, CH_4, and N₂ gases were explored. In this regard, the synthesized PU-SAPO-34 mixed matrix membranes (MMMs) were characterized via SEM, AFM, TGA, XRD and FTIR analyses. Gas permeation properties of PU-SAPO-34 MMMs with SAPO-34 contents of 5 wt%, 10 wt% and 20 wt% were investigated. The permeation results revealed that the presence of 20 wt% SAPO-34 resulted in 4.45%, 18.24% and 40.2% reductions in permeability of CO_2, CH_4, and N₂, respectively, as compared to the permeability of neat polyurethane membrane. Also, the findings showed that at the pressure of 1.2 MPa, the incorporation of 20 wt% SAPO-34 into the polyurethane membranes enhanced the selectivity of CO₂/CH₄ and CO₂/N₂, 14.43 and 37.46%, respectively. In this research, PU containing 20 wt% SAPO-34 showed the best separation performance. For the first time, polynomial regression (PR) as a simple yet accurate tool yielded a mathematical equation for the prediction of permeabilities with high accuracy (R² > 99%).     

Optimal synthesis and new understanding of P2-type Na2/3Mn1/2Fe1/4Co1/4O2 as an advanced cathode material in sodium-ion batteries with improved cycle stability

A sol-gel method with ethylene diamine tetraacetic acid and citric acid as co-chelates is employed for the synthesis of P2-type Na_2/3Mn_1/2Fe_1/4Co_1/4O₂ as cathode material for sodium-ion batteries. Among the various calcination temperatures, the Na_2/3Mn_1/2Fe_1/4Co_1/4O₂ with a pure P2-type phase calcined at 900 °C demonstrates the best cycle capacity, with a first discharge capacity of 157 mA h g^?1 and a capacity retention of 91 mA h g^?1 after 100 cycles. For comparison, the classic P2-type Na_2/3Mn_1/2Fe_1/2O₂ cathode prepared under the same conditions shows a comparable first discharge capacity of 150 mA h g^?1 but poorer cycling stability, with a capacity retention of only 42 mA h g^?1 after 100 cycles. Based on X-ray photoelectron spectroscopy, the introduction of cobalt together with sol-gel synthesis solves the severe capacity decay problem of P2-type Na_2/3Mn_1/2Fe_1/2O₂ by reducing the content of Mn and slowing down the loss of Mn on the surface of the Na_2/3Mn_1/2Fe_1/4Co_1/4O₂, as well as by improving the activity of Fe³⁺ and the stability of Fe⁴⁺ in the electrode. This research is the first to demonstrate the origin of the excellent cycle stability of Na_2/3Mn_1/2Fe_1/4Co_1/4O₂, which may provide a new strategy for the development of electrode materials for use in sodium-ion batteries.     

Fabrication and performance of dielectric tape based on CaO-B2O3-SiO2 glass/Al2O3 for LTCC applications

A non-aqueous tape-casting process for fabricating CaO-B₂O₃-SiO₂ glass/Al₂O₃ dielectric tape for LTCC applications was investigated. An isopropanol/ethanol/xylene ternary solvent-based slurry was developed by using castor oil, poly(vinyl butyral), and dibutyl phthalate as dispersant, binder, and plasticizer, respectively. The effects of dispersant concentration, binder content, plasticizer/binder ratio, and solid loading, on the properties of the casting slurry and resultant tape were systematically investigated. The results showed that the optimal values for the dispersant and binder contents, plasticizer/binder ratio, and solid loading were 2.0 wt%, 7.5 wt%, 0.6, and 62 wt%, respectively. The resultant flexible and uniform, 120-μm-thick CaO-B₂O₃-SiO₂ glass/Al₂O₃ tape had a density of 1.90 g/cm^?3, tensile strength of 1.66 MPa, and average surface roughness of 310 nm. Laminated tapes sintered at 875 °C for 15 min exhibited excellent properties: relative density of 97.3%, ε_r of 7.98, tan δ of 1.3 × 10^?3 (10 MHz), flexural strength of 205 MPa, and thermal expansion coefficient of 5.47 ppm/°C. The material demonstrated good chemical compatibility with Ag electrodes, indicating a significant potential in LTCC applications.     

Synthesis and growth behavior of micron-sized rod-like ZrB2 powders

Using ZrOCl₂·8H₂O, Na₂B₄O₇·10H₂O and C₁₂H₂₂O₁₁ as raw materials, micron-sized rod-like ZrB₂ powders were prepared via a molten-salt-mediated carbothermal reduction from chemically homogenous precursors obtained by sol-gel method. The effects of Zr/B/C molar ratio, firing temperature, holding time and molten salt on the composition of products have been investigated, respectively. Pure micron-sized ZrB₂ powders with controllable rod-like morphology were obtained at 1400 °C for 4 h holding with Zr/B/C of 1/5/5 in presence of molten salt, which has a diameter of 1–2 µm and aspect ratios of 3–10. The investigation of growth behavior showed that at the first stage, nano-size ZrB₂ columns grew along the c-axis with ZrC_x thin film on their top as “active-site”. Then, with consuming ‘active sites’, ZrB₂ columns started to grow in diameter direction, and finally small columns merged into a larger rod.     

Studies on spinel cobaltites,MCo2O4 (M = Mn,Zn, Fe,Ni and Co) and their functional properties

Optimization of electrodes for charge storage with appropriate processing conditions places significant challenges in the developments for high performance charge storage devices. In this article, metal cobaltite spinels of formula MCo₂O₄ (where M = Mn, Zn, Fe, Ni and Co) are synthesized by oxalate decomposition method followed by calcination at three typical temperatures, viz. 350, 550, and 750 °C and examined their performance variation when used as anodes in lithium ion batteries. Phase and structure of the materials are studied by powder x-ray diffraction (XRD) technique. Single phase MnCo2O4,ZnCo2O4 and Co3O4 are obtained for all different temperatures 350 °C, 550 °C and 750 °C; whereas FeCo₂O₄ and NiCo₂O₄ contained their constituent binary phases even after repeated calcination. Morphologies of the materials are studied via scanning electron microscopy (SEM): needle-shaped particles of MnCo₂O₄ and ZnCo₂O₄, submicron sized particles of FeCo₂O₄ and agglomerated submicron particle of NiCo₂O₄ are observed. Galvanostatic cycling has been conducted in the voltage range 0.005–3.0 V vs. Li at a current density of 60 mA g^?1 up to 50 cycles to study their Li storage capabilities. Highest observed charge capacities are: MnCo₂O₄ – 365 mA h g^?1 (750 °C); ZnCo₂O₄ – 516 mA h g^?1 (550 °C); FeCo₂O₄ – 480 mA h g^?1 (550 °C); NiCo₂O₄ – 384 mA h g^?1 (750 °C); and Co₃O₄ – 675 mA h g^?1 (350 °C). The Co₃O₄ showed the highest reversible capacity of 675 mA h g^?1; the NiO present in NiCo₂O₄ acts as a buffer layer that results in improved cycling stability; the ZnCo₂O₄ with long needle-like shows good cycling stability.     

Processing,microstructure and performance of Al2O3/Er3Al5O12/ZrO2 ternary eutectic ceramics prepared by laser floating zone melting with ultra-high temperature gradient

Directionally solidified Al₂O₃/Er₃Al₅O₁₂(EAG)/ZrO₂ ternary eutectic/off-eutectic composite ceramics with high density, homogeneous microstructures, well-oriented growth have been prepared by laser floating zone melting at different solidification rates from 4 to 400 µm/s. Uniform and stable melting zone is obtained by optimizing temperature field distribution to keep continuous and stable eutectic growth and prevent from cracks and defects. The as-solidified composite ceramic exhibits complexly irregular eutectic structure, in which the eutectic spacing is rapidly refined but dotted ZrO₂ number inside Al₂O₃ phase is decreased as increasing the solidification rate. The formation mechanism of ZrO₂ distributed inside Al₂O₃ matrix is revealed by examining the depression of solid/liquid interface. Furthermore, after heat exposure 1500 °C for 200 h, the eutectic microstructure only shows tiny coarsening, which indicates it has excellent microstructural stability. As increasing the ZrO₂ content, the fracture toughness can be improved up to 3.5 MPa m^1/2 at 20.6 mol% ZrO₂.     

Separation of gas and organic/water mixtures by MFI type zeolite membranes synthesized in a flow system

MFI type zeolite membranes were synthesized in a recirculating flow system at 95 °C where the synthesis solution was flown over the tubular α-alumina supports. The performance of the membranes for the separation of binary gas mixtures and alcohol/water liquid mixtures was investigated. A membrane synthesized by two consecutive synthesis steps had a separation selectivity of 15 and 11 for equimolar mixtures of n-C₄H₁₀/CH₄ and n-C₄H₁₀/N₂ at 200 °C, respectively. The membrane selectively permeated large n-C₄H₁₀ over small CH₄ and N₂, suggesting that the separation is essentially adsorption-based and the membrane has few nonselective intercrystalline pores. The selectivities in the pervaporation separation of 5% ethanol/95% water mixture were 43 and 23 with permeate fluxes of 0.2 and 1.9 kg/m² h at 25 and 85 °C, respectively. The separation performance of membranes showed that MFI type membranes prepared in a recirculating flow system can be used both in the separation of gas and liquid mixtures.     

Co2O3 substitution effects on the structure and microwave dielectric properties of low-firing (Zn0.9Mg0.1)TiO3 ceramics

Low-firing (Zn_0.9Mg_0.1)_1?xCo_xTiO₃ (x = 0.02–0.10) (ZMC_xT) microwave dielectric ceramics with high temperature stability were synthesized via conventional solid-state reaction. The influences of Co₂O₃ substitution on the phase composition, microstructure and microwave dielectric properties of ZMC_xT ceramics were discussed. Rietveld refinement results show the coexistence of ZnTiO₃ and ZnB₂O₄ phases at x = 0.02–0.10. (Zn_0.9Mg_0.1)_1?xCo_xTiO₃ ceramic with x = 0.06 (ZMC_0.06T) obtains the best combination microwave dielectric properties of: ε_r = 21.58, Q × f = 53,948 GHz, τ_f = ? 54.38 ppm/°C. For expanding its application in LTCC field, 3 wt% ZnO-B₂O₃-SiO₂ (ZBS) and 9 wt% TiO₂ was added into ZMC_0.06T ceramic, great microwave dielectric properties were achieved at 900 °C for 4 h: ε_r = 26.03, Q × f = 34,830 GHz, τ_f = ? 4 ppm/°C, making the composite ceramic a promising candidate for LTCC industry.     

Effects of TiO2 addition on dielectric and energy storage properties of BaO-K2O-Nb2O5-SiO2 glass ceramics

In this work, 25.6BaO-6.4K₂O-32Nb₂O₅-36SiO₂-xTiO₂ (0 ≤ x ≤10 mol%) (BKNST) glass ceramics were synthesized by conventional melts and controllable crystallization method. The effects of different TiO₂ addition on the phase composition, dielectric and energy storage properties of BKNS glass ceramics were systematically evaluated. With the TiO₂ concentration increasing, a growing content of Ba₂TiO₄ phase was observed in the glass ceramics. The microstructures appeared to be homogenous and uniform with very low porosity through the addition of TiO₂, for which the maximal breakdown strength of 2112 kV/cm and the corresponding energy storage density of 9.48 J/cm³ were obtained with x = 7.5. The extremely low dielectric loss of less than 1‰ (25 °C, 100 kHz) and the obviously improved microstructure contributed to the increased breakdown strength. In addition, the discharge power density of the glass-ceramic capacitor (x = 7.5) was investigated using the RLC charge-discharge circuit and a relatively high value of 16 MW/cm³ at 300 kV/cm was obtained.     

Synthesis of CaTiO3 and CaTiO3/TiO2 nanoparticulate compounds through Ca2+/TiO2 colloidal sols: Structural and photocatalytic characterization

CaTiO₃ and CaTiO₃/TiO₂ nanocompounds have been synthesized through a colloidal sol-gel route using Ca²⁺/TiO₂ nanoparticulate sols. The peptization time was determined so that as higher is the Ca²⁺ concentration, shorter is the peptization time. The obtained cryogels from the respective sols were calcined at different temperatures (300–900 °C) and the structural and morphological changes were characterized mainly by X-ray diffraction and transmission electron microscopy. In all cases, the formation of the CaTiO₃ phase was observed after calcination at temperatures as low as 500 °C. Mesoporous cryogels with nanoparticles with sizes below 50 nm were obtained and their photocatalytic activity changes as a function of the calcination temperature and the applied wavelength were determined. Quantum yield values revealed that either CaTiO₃ or the CaTiO₃/TiO₂ (0.4 M ratio) compound can be chosen as the most efficient photocatalyst at higher calcination temperatures and longer wavelengths, while TiO₂ is more effective at low calcination temperatures and shorter wavelengths.     

Microstructure and elastic modulus of electrospun Al2O3-SiO2-B2O3 composite nanofibers with mullite-type structure prepared at elevated temperatures

In the present work, Al₂O₃-SiO₂-B₂O₃ composite nanofibers with mullite-type structure were prepared using electrospinning technique. The microstructure and elastic modulus of the composite nanofibers obtained at elevated temperatures were studied. The results showed that Al₄B₂O₉ phase formed at 900 °C and then transformed to Al₁₈B₄O₃₃ at 1100 °C. Mullite was also detected in the nanofibers prepared at 1100 °C. Amorphous SiO₂ existed in all samples even the calcination temperature reached up to 1400 °C. The continuous and uniform structure of the composite nanofibers was kept after calcining at different temperatures, while rougher surface was evident due to the growth of the grain caused by the elevated temperature. An increase of elastic modulus of the samples from 9.47 ± 1.91 GPa to 27.30 ± 2.61 GPa was observed when calcination temperatures increased from 800 °C to 1400 °C.     

Experiments and transient finite element simulation of γ-Y2Si2O7/B2O3-Al2O3-SiO2 glass coating on porous Si3N4 substrate under thermal shock

A dense γ-Y₂Si₂O₇/B₂O₃-Al₂O₃-SiO₂ glass coating was fabricated by slurry spraying method on porous Si₃N₄ ceramic for water resistance. Thermal shock failure was recognized as one of the key failure modes for porous Si₃N₄ radome materials. In this paper, thermal shock resistance of the coated porous Si₃N₄ ceramics were investigated through rapid quenching thermal shock experiments and transient finite element analysis. Thermal shock resistance of the coating was tested at 700 °C, 800 °C, 900 °C and 1000 °C. Results showed that the cracks initiated within the coating after thermal shock from 800 °C to room temperature, thus leading to the reduction of the water resistance. Based on the finite element simulation results, thermal shock failure tended to occur in the coating layer with increasing temperature gradient, and the critical thermal shock failure temperature was measured as 872.24 °C. The results obtained from finite element analysis agree well with that from the thermal shock tests, indicating accuracy and feasibility of this numerical simulation method. Effects of thermo-physical properties for the coating material on its thermal shock resistance were also discussed. Thermal expansion coefficient of the coating material played a more decisive role in decreasing the tangent tensile stress.     

Low-temperature sintering of Ti1−xCux/3Nb2x/3O2 (x = 0.23) microwave dielectric ceramics with CuO and B2O3 addition

The influence of CuO and B₂O₃ addition on the sintering behavior, microstructure and microwave dielectric properties of Ti_1?xCu_x/3Nb_2x/3O₂ (TCN, x = 0.23) ceramic have been investigated. It was found that the addition of CuO and B₂O₃ successfully reduced the sintering temperature of TCN ceramics from 950 to 875 °C. X-ray diffraction studies showed that addition of CuO-B₂O₃ has no effect on the phase composition. The TCN ceramics with 0.5 wt% CuO-B₂O₃ addition showed a high dielectric constant of 95.63, τ_f value of + 329 ppm/°C and a good Q × f value of 8700 GHz after sintered at 875 °C for 5 h, cofirable with silver electrode.     

Fabrication of dense Ce0.9Mg0.1P2O7-PmOn composites by microwave heating for application as electrolyte in intermediate-temperature fuel cells

In the present work, we report a method of fabrication of dense 10 mol% Mg²⁺-doped cerium pyrophosphate-phosphate (Ce_0.9Mg_0.1P₂O₇-P_mO_n; CMP-P) composites by microwave heat-treatment of the preformed Ce_0.9Mg_0.1P₂O₇ substrates in the presence of phosphoric acid. The composite was characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and electrochemical impedance spectroscopy (EIS). The microwave heating at 375 °C for 5 min resulted in the formation of dense CMP-P composites which retained most of the pyrophosphate phase. The electrical conductivity was extracted from the EIS data and for the CMP-P composite prepared by H₃PO₄ loading for 10 h and microwave heat-treatment for 5 min it was found to be >10^?2 S m^?1 in 100–250 °C range with a maximum of 0.062 S cm^?1 at 190 °C, which was significant for its application as electrolyte in intermediate temperature fuel cells.     

Nanocomposites of SnO2 and g-C3N4: Preparation,characterization and photocatalysis under visible LED irradiation

Tin dioxide nanoparticles were prepared in the presence of graphitized carbon nitride (g-C₃N₄) forming nanocomposites with different contents of SnO₂ up to 40 %. G-C₃N₄ was synthetized by heating of melamine at 550 °C in the open air and Sn²⁺ ions were precipitated by sodium hydroxide in g-C₃N₄ aqueous dispersions. Resulting mixtures were dried by freezing at ?20 °C and calcined at 450 °C to obtain SnO₂/g-C₃N₄ nanocomposites.The nanocomposites were characterized by common characterization methods in solid state and in their aqueous dispersions using dynamic light scattering (DLS) analysis and photocatalysis. SnO₂ nanoparticles in the nanocomposites were found to have an average size of 4 nm, however, those precipitated without g-C₃N₄ had an average size of 14 nm. Separation of photoinduced electron and holes via heterojunction between SnO₂ and g-C₃N₄ was demonstrated by photocatalytic decomposition of Rhodamine B (RhB) under LED visible irradiation (416 nm) and photocurrent measurements. The most photocatalytically active nanocomposite contained 10 % of SnO₂. Graphitized carbon nitride was assumed to serve as a template structure for the preparation of SnO₂ nanoparticles with a narrow size distribution without using any stabilizing additives.