Understanding the Relationship Between Structure and Thermophysical Properties of CaO-SiO<Subscript>2</Subscript>-MgO-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Molten Slags

In the present work, the relationship between the microscopic structure and macroscopic thermophysical properties in a basic CaO-SiO₂-MgO-Al₂O₃ quaternary system was identified using Fourier transformation infrared, Raman and ²⁷Al magic angular spinning nuclear magnetic resonance (MAS-NMR) techniques. The Raman spectra quantitatively proved that with increasing Al₂O₃ content, the concentrations of the symmetric units of Q⁰(Si) and Q²(Si) decreased, while those of the asymmetric units of Q¹(Si) and Q³(Si) increased; consequently, the degree of polymerization of the networks increased, which resulted in an increase in slag viscosity. The ²⁷Al MAS-NMR spectra demonstrated that three structural units of Al atoms, namely, AlO₄, AlO₅, and AlO₆, mainly existed in the networks. With increasing Al₂O₃ content, the concentration of AlO₄ slightly decreased, while those of AlO₅ and AlO₆ increased; overall, Al₂O₃ acted as a network former in the present system. The increasing Al₂O₃ content led to additional AlO₆ and Si-NBO-Ca-NBO-Al frameworks, which replaced Si-NBO-Ca-NBO-Si in the networks (NBO: non-bridging oxygen) and induced a change in the primarily precipitated crystalline phase from Ca₂MgSi₂O₇ and Ca₂Al₂SiO₇ to MgAlO₄.     

Peculiarities of the technology and physicomechanical properties of a laminated Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-Al cermet

A technological approach permitting one to obtain laminated Al₂O₃-Al cermet is considered. The industrial PAP-2 powder with laminated particles served as the starting crude. The powder billets were obtained by compaction under pressure (P) from 100 to 1000 MPa and thermally treated in air by heating in the furnace to 600°C. It is established that either the solid-phase sintering or reaction sintering of the billets in the mode of filtration combustion can be achieved depending on the value of P. In the produced composite, the content of the oxide phase varies from 5 to 40%, while the density and strength upon bending vary in the limits 2.53–2.00 g/cm³ and 330-98 MPa, respectively. The laminated structure of the material is retained after thermal aging in air at t= 600°C for no less than 1000 h.     

The Interface of TiB<Subscript>2</Subscript> and Al<Subscript>3</Subscript>Ti in Molten Aluminum

In the grain refinement of aluminum, Al₃Ti and TiB₂ particles are introduced to reduce the casting grain size down to 200 micrometer level, which makes cold working possible. The particles are brought in by the addition of Al-Ti-B-type master alloys. It is generally believed that TiB₂ particles are stable and nucleate α-Al grains in solidification in the presence of titanium in solution from the dissolution of Al₃Ti particles in the master alloys. The titanium in solution either forms Al₃Ti layers on the surface of TiB₂ particles to promote the nucleation of α-Al grains or remains as solute to restrict the growth of α-Al grains in solidification. However, a consensus on a grain refinement mechanism is still to be reached due to the lack of direct observation of the three phases in castings. This paper presents finding of the TiB₂/Al₃Ti interfaces in an Al-Ti-B master alloy. It demonstrates a strong epitaxial growth of Al₃Ti on the surface of TiB₂ particles, a sign of the formation of an Al₃Ti layer on the surface of TiB₂ particles in grain refinement practice. The Al₃Ti layer has a crystal coherency with α-Al and hence offers a substrate for heterogeneous nucleation of α-Al grains. However, the layer must be dynamic to avoid the formation of compounded Al₃Ti and TiB₂ particles leading to the loss of efficiency in grain refinement.     

Synthesis and Non-isothermal Carbothermic Reduction of FeTiO<Subscript>3</Subscript>-Fe<Subscript>2</Subscript>O<Subscript>3</Subscript> Solid Solution Systems

To investigate the carbothermic reduction behaviors of xFeTiO₃·(1 ? x)Fe₂O₃ solid solutions, the solid solutions with different x values were synthesized and used in the corresponding reactions. With an increase in x, the temperature pertaining to the onset of carbothermic reduction increased, while the rate of reduction of the solid solutions, α, decreased. The lattice parameters calculated from XRD patterns indicated that the solid solution with a higher x led to a larger lattice distortion. The non-isothermal kinetics were calculated, and an average activation energy E value of 3.0 × 10² kJ/mol was obtained.     

Infrared Brazing of Ti<Subscript>50</Subscript>Ni<Subscript>50</Subscript> Shape Memory Alloy and Inconel 600 Alloy with Two Ag-Cu-Ti Active Braze Alloys

Infrared brazing of Ti₅₀Ni₅₀ SMA and Inconel 600 alloy using Cusil-ABA and Ticusil filler metals has been investigated. The joints were dominated by Ag-Cu eutectic with proeutectic Cu in the Cusil-ABA brazed joint and with proeutectic Ag in the Ticusil one. A continuous curved belt composed of a Ni₃Ti layer and a (Cu _x Ni_1?x )₂Ti layer formed in the brazed Ti₅₀Ni₅₀/Ticusil/Inconel 600 joint. On the Ti₅₀Ni₅₀ SMA side, an intermetallic layer of (Cu _x Ni_1?x )₂Ti formed in all joints, with x values around 0.81 and 0.47. Layers of (Cu _x Ni_1?x )₂Ti, Ni₃Ti, and mixed Ni₃Ti and Ni₂Cr intermetallics were observed next to the Inconel 600 substrate in the brazed Ti₅₀Ni₅₀/Cusil-ABA/Inconel 600 joint. The maximum shear strengths of the joints using the Cusil-ABA filler metal and the Ticusil filler metal were 324 and 300 MPa, respectively. In the Cusil-ABA brazed joint, cracks with cleavage-dominated fracture propagated along the (Cu _x Ni_1?x )₂Ti interfacial layer next to the Ti₅₀Ni₅₀ SMA substrate. In the Ticusil brazed joint, ductile dimple fracture occurred in the Ag-rich matrix near the Inconel 600 alloy substrate. The absence of a detrimental Ti-Fe-(Cu) layer on the Inconel 600 substrate side can effectively improve the shear strength of the joint.     

Separation of Fine Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Inclusion from Liquid Steel with Super Gravity

An innovative approach of super gravity was proposed to separate fine Al₂O₃ inclusions from liquid steel in this study. To investigate the removal behaviors of inclusions, the effects of different gravity coefficients and time on separating the inclusions were studied. The results show that a large amount of Al₂O₃ inclusions gathered at the top of the sample obtained by super gravity, whereas there were almost no inclusions appearing at the bottom. The volume fraction and number density of inclusions presented a gradient distribution along the direction of the super gravity, which became steeper with increasing gravity coefficient and separating time. As a result of the collision between inclusions, a large amount of inclusions aggregated and grew during the moving process, which further decreased the removal time. The experimental required removal time of inclusions is close to the theoretical values calculated by Stokes law under gravity coefficient G ≤ 80, t ≤ 15 minutes, and the small deviation may be because the inclusion particles are not truly spherical. Under the condition of gravity coefficient G = 80, t = 15 minutes, the total oxygen content at the bottom of the sample (position of 5 cm) is only 8.4 ppm, and the removal rate is up to 95.6 pct compared with that under normal gravity.     

Kinetics study on non-isothermal crystallization of Cu<Subscript>50</Subscript>Zr<Subscript>50</Subscript> metallic glass

In this paper, the crystallization kinetics of melt-spun Cu₅₀Zr₅₀ amorphous alloy ribbons has been investigated using differential scanning calorimetry. Moreover, the Kissinger, Ozawa and isoconversional approaches have been used to obtain the crystallization kinetic parameters. As shown in the results, the onset crystallization activation energy E _x is less than crystallization peak activation energy E _p. The local activation energy E _α increases at the crystallized volume fraction α < 0.2 and decreases at the rest, which suggests that crystallization process is increasingly hard (α < 0.2) at first, after which it become increasingly easy (α > 0.2). The nucleation activation energy E _nucleation is greater than grain growth activation energy E _growth, indicating that the nucleation is harder than growth. In terms of the local Avrami exponent n(α), it lies between 1.27 and 8, which means that crystallization mechanism in the non-isothermal crystallization is interface-controlled one- two- or three-dimensional growth with different nucleation rates.     

Effect of the method of production of an Ni<Subscript>3</Subscript>Al/Mo layered composite material on its structure and properties

A stack of alternating 25 100-μ-thick Ni₃Al plates and 28 200-μm-thick Mo plates is subjected to hot isostatic pressing (HIP) at a temperature T = 1200°C and a pressure P = 150 MPa for τ = 2.5 h followed by hot rolling at 1050–950°C to a thickness of 2.3 mm. The stack is then subjected to cold rolling (CR) to a thickness of 0.5 mm without intermediate annealing, subsequent annealing during HIP at T = 1200°C, P = 150 MPa, and τ = 2.5 h, and CR to a thickness of 0.22 mm. Upon CR at a strain ε changing from 80.8 to 95.8%, the following specific structure forms in the longitudinal direction: molybdenum layers acquire a wavelike structure, can contact with each other, form “cells,” and retain almost the same thickness, and Ni₃Al alloy layers are rejected between the molybdenum layers to form a regular structure made of alternating thickenings and thinnings across the rolling direction. Annealing during HIP and subsequent CR to ε = 98.2% lead to the formation of zones with a broken alternation of layers in the longitudinal and transverse directions, which is related to different strain resistances of the (more refractory) molybdenum and Ni₃Al layers at 20°C. The adhesion between the layers is good, and no intermediate phases form at the interface. The ultimate bending strength of the 2.3-mm-thick workpiece at 20°C is 1000 ± 100 MPa, and the prepared material has a plasticity margin.     

Microstructure and Properties of Fe<Subscript>3</Subscript>Al-Fe<Subscript>3</Subscript>AlC<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript> Composite Prepared by Reactive Liquid Processing

A Fe₃Al-Fe₃AlC _x composite was prepared using reactive liquid processing (RLP) through controlled mixture of carbon steel and aluminum in the liquid state. The microstructure and phases of the composite were assessed using X-ray diffraction, scanning electron microscopy, energy-dispersive X-ray spectroscopy, optical microscopy, and differential scanning calorimetry. In addition, the density, hardness, microhardness, and elastic modulus were evaluated. The Fe₃Al-Fe₃AlC _x composite consisted of 65 vol pct Fe₃Al and 35 vol pct Fe₃AlC _x (κ). The κ phase contained 10.62 at. pct C, resulting in the stoichiometry Fe₃AlC_0.475. The elastic modulus of the Fe₃Al-Fe₃AlC_0.475 composite followed the rule of mixtures. The RLP technique was shown to be capable of producing Fe₃Al-Fe₃AlC_0.475 with a microstructure and properties similar to those achieved using other processing techniques reported in the literature.     

Crystal and Electronic Study of Neodymium-Substituted CuFeO<Subscript>2</Subscript> Oxide

Neodymium-substituted CuFeO₂ samples were investigated according to their crystal and electronic properties via the general formula Nd _x Cu_1?x FeO₂. The crystal structure analysis results revealed polycrystalline formations in the sample and a change in crystalline sizes with the substituted heavy fermion “Nd.” Increasing the Nd amount in the sample was determined to cause a disturbance on the Cu-Fe planes that supports the formation of crystal structures with low crystal symmetries such as monoclinic or triclinic geometries. To obtain the background mechanisms of the crystal properties, the X-ray absorption fine structure spectroscopy technique was used to study the electronic properties of the samples. Prominent changes in the crystal structures due to 4f electrons’ contributions from the substituted Nd atoms as the main “role player” in the phase transitions were determined. The Nd atoms were observed as the key element guiding the entire phenomenon as a result of their large size and narrow 4f levels. Also, magnetic properties of the samples were tested at room temperature and without an applied magnetic field by X-ray magnetic circular dichroism study due to previous studies that reported the parent oxide CuFeO₂ to have magnetic ordering at T _N = 11 K (?262 °C). Except the sample for x = 1.0 (NdFeO₃), no magnetic ordering was observed at room temperature; i.e., all of the samples showed paramagnetic behaviors.     

Self-propagating high-temperature synthesis of ceramic materials based on the M<Subscript><Emphasis Type="Italic">n</Emphasis> + 1</Subscript>AX<Subscript><Emphasis Type="Italic">n</Emphasis></Subscript> phases in the Ti-Cr-Al-C system

Compact ceramic materials based on the M_{n + 1}AX _n phases in the Ti-Cr-Al-C system are produced by forced self-propagating high-temperature synthesis (SHS) compaction. The mechanisms of the structure and phase formation in synthetic products, as well as the combustion macrokinetics of the SHS mixture, are studied. Complex investigations of the structure, phase composition, and physical and mechanical properties of new Ti_{2 ? x} Cr _x AlC ceramic materials synthesized at different charging parameters (x = 0, 0.5, 1, 1.5, and 2) are performed. The highest content (96–98%) of the M_{n + 1}AX _n phase in the composition of synthetic products is found to be in samples where just one of the host elements (titanium (x = 0) or chromium (x = 2)) is present. The produced materials have a high heat resistance, and the increase in the chromium concentration is favorable to an appreciable growth in resistance to high-temperature oxidation.     

Suppression of Martensitic Transformation in Co<Subscript>2</Subscript>Cr(Ga,Si) Heusler Alloys by Thermal Cycling

We have investigated the influence of thermal cycles on martensitic transformation of a Co₂Cr(Ga,Si) ferromagnetic Heusler alloy. The as-quenched specimen exhibits successive L2₁(L)–D0₂₂–L2₁(H) martensitic transformation in the cooling process, which is known as reentrant martensitic transformation. However, heating to 800 K (527 °C) for reverse D0₂₂–L2₁ transformation with a rate of 10 K/min (10 °C/min) stabilizes the parent phase, meaning that the martensitic transformation is suppressed by the thermal cycles. We found precipitate after thermal cycles, and it will be the reason for the stabilization of parent phase.     

Synthesis of Al-Zr Alloys <Emphasis Type="Italic">Via</Emphasis> ZrO<Subscript>2</Subscript> Aluminum-Thermal Reduction in KF-AlF<Subscript>3</Subscript>-Based Melts

Physical–chemical investigations of KF-AlF₃ melts were carried out in order to develop the scientific basis of the technology for Al-Zr alloy synthesis. The possibility of Al-Zr alloy synthesis via the aluminum-thermal method was shown. The liquidus temperatures of KF-AlF₃ and KF-NaF-AlF₃ melts with additions of Al₂O₃ and ZrO₂ were determined using the thermal analysis method in the temperature range from 873 K to 1173 K (600 °C to 900 °C). The dependency of the solubility of ZrO₂ in KF-AlF₃ and KF-NaF-AlF₃ melts on Al₂O₃ concentration was measured.     

Rare-earth metals (REMs) in nickel aluminide-based alloys: I. Physicochemical laws of interaction in the Ni-Al-REM and Ni<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript>Al<Subscript><Emphasis Type="Italic">y</Emphasis></Subscript>-REM-AE (alloying element) systems

The data on the Ni-Al-R (R = REM Sc, Y, La, lanthanides) binary and ternary systems and the interactions of three rare-earth metals (yttrium, lanthanum, cerium) with the main alloying elements (Ti (Zr, Hf), Cr (Mo, W) that are introduced into Ni₃Al-based VKNA alloys are analyzed. The binary aluminides of REMs in the Ni-Al-R ternary systems are shown to be in equilibrium with neither NiAl nor Ni₃Al. The solid solution of aluminum in RNi₅, which penetrates deep into these ternary systems, is the most stable phase in equilibrium with Ni₃Al. In the NiAl (Ni₃Al)-AE-R systems, REM precipitation (segregation) on various defects and interfaces in nickel aluminides is likely to be the most probable, and REMs are thought to interact with the most active impurities in real alloys (C, O, N), since REMs have a large atomic radius and, thus, are virtually undissolved in nickel, aluminum, and nickel aluminides.     

Effect of Slag Composition on the Crystallization Kinetics of Synthetic CaO-SiO<Subscript>2</Subscript>-Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-MgO Slags

The crystallization kinetics of CaO-SiO₂-Al₂O₃-MgO (CSAM) slags was studied with the aid of single hot thermocouple technique (SHTT). Kinetic parameters such as the Avrami exponent (n), rate coefficient (K), and effective activation energy of crystallization (E _A ) were obtained by kinetic analysis of data obtained from in situ observation of glassy to crystalline transformation and image analysis. Also, the dependence of nucleation and growth rates of crystalline phases were quantified as a function of time, temperature, and slag basicity. Together with the observations of crystallization front, they facilitated establishing the dominant mechanisms of crystallization. In an attempt to predict crystallization rate under non-isothermal conditions, a mathematical model was developed that employs the rate data of isothermal transformation. The model was validated by reproducing an experimental continuous cooling transformation diagram purely from isothermal data.     

Structural heat-resistant β-NiAl + γ′-Ni<Subscript>3</Subscript>Al alloys of the Ni–Al–Co system: I. Solidification and structure

When analyzing the ternary Ni–Al–M phase diagrams, where M is a group VI–VIII transition metal, we chose the Ni–Al–Co system, where the γ′ and γ phases are in equilibrium with the β phase, as a base for designing alloys with the following physicochemical properties: a moderate density (≤7.2 g/cm³) and satisfactory heat resistance at temperatures up to 1300°C. The structure formation in heterophase β + γ′ alloys during directional solidification is studied. It is found that, in contrast to cobalt-free β + γ′ alloys (where the γ′-Ni₃Al aluminide forms according to the peritectic reaction L + β ? γ′), the alloys with 8–10 at % Co studied in this work during directional solidification at 1370°C contain the degenerate eutectic L ? β + γ. The transition from the β + γ field to the β + γ′ + γ field occurs in the temperature range 1323–1334°C, and the γ′ phase then forms according to the reaction β + γ ? γ′.     

Kinetics of Ni<Subscript>3</Subscript>S<Subscript>2</Subscript> sulfide dissolution in solutions of sulfuric and hydrochloric acids

The kinetics of Ni₃S₂ sulfide (heazlewoodite) dissolution in solutions of hydrochloric and sulfuric acids is studied. The process under study in the temperature range of 30–90°C is found to occur in a kinetic regime and is controlled by the corresponding chemical reactions of the Ni₃S₂ decomposition by solutions of inorganic acids (E _a = 67–92 kJ/mol, or 16–22 kcal/mol). The only exception is the Ni₃S₂-HCl system at elevated temperatures (60–90°C). In this case, the apparent activation energy decreases sharply to 8.8 kJ/mol (2.1 kcal/mol), which is explained by the catalytic effect of gaseous chlorine formed under these conditions. The studies performed are related to the physicochemical substantiation of the hydrometallurgical processing of the copper-nickel converter mattes produced in the industrial cycle of the Norilsk Mining Company.     

Fabrication of Porous Ti-rich Ti<Subscript>51</Subscript>Ni<Subscript>49</Subscript> by Evaporating NaCl Space Holder

Net-shaped porous Ti-rich Ti₅₁Ni₄₉ alloy with well-controlled porosity, pore size, and pore shape are fabricated by pressing-and-sintering compacts containing fine Ti and Ni powders and coarse NaCl powders. After sintering at 1323 K (1050 °C) for 30 minutes in a high vacuum, the NaCl space holder is removed by evaporation, and the remaining Ti and Ni powders are sintered with about 2.3 vol pct liquid phase. The sintered Ti₅₁Ni₄₉ compacts have porosities of 26, 64, 70, 78, and 85 pct, and no distortion is observed. DSC tests show that the M _S temperature and ΔH are about 347 K (74 °C) and 28 J/g, respectively, and that they are almost independent of the porosity and close to those of wrought Ti-rich TiNi alloys. These porous Ti₅₁Ni₄₉ compacts exhibit a homogeneous microstructure, and the compressive properties and porosity are close to those of human bones.     

The Effect of Low Concentrations Nb and C on the Structure and High-Temperature Strength of Fe<Subscript>3</Subscript>Al Aluminide

The Fe₃Al iron aluminide alloyed by low concentrations of Nb and C (c _Nb, c _C) is studied. The influence of the c _Nb/c _C ratio on the structure and high-temperature yield strength of iron aluminide was investigated. The structure and phase composition were studied by scanning electron microscope equipped with EDS and EBSD. The strengthening mechanisms are detected as strengthening by incoherent precipitates of NbC and as a solid solution hardening by Nb atoms.     

Gas release from the ZrO<Subscript>2</Subscript>-Y<Subscript>2</Subscript>O<Subscript>3</Subscript> ceramics used in the seeded growth of diamond single crystals

Gas release from the ZrO₂-Y₂O₃ ceramics used for the seeded growth of diamond single crystals in a temperature range from 100 to 700°C and a pressure of 10^?4 Pa is investigated. It is experimentally found that the air content in the pores of ceramic elements of the container is 0.086 sccm³/g. The coefficient of the gas release and diffusivity are determined; this allows one to determine the degassing time for which the gas fraction from the sample attains a definite value from the starting amount. It is revealed that vacuum annealing at a temperature no lower than 700°C and P = 10^?4 Pa provides a decrease in the content of the adsorbed gas on the parts of the reaction cell by an order of magnitude.