A study of stainless steel-based dye-sensitized solar cells and modules

Stainless steel (StSt) has been applied as substrate material for efficient, flexible, nanoporous TiO₂ dye-sensitized solar cells (DSSCs) with the aim of improving the photochemical properties of current plastic-based flexible DSSCs. DSSCs with a StSt substrate show almost equivalent properties in efficiency and convenience to cells with a F-doped tin oxide (FTO) glass substrate. Specifically, the metal substrate allows application of high-temperature sintering processes and shows high conductance even after sintering. Cells fabricated with the StSt substrates have been investigated as individual cells and as modules. A comparison between conventional DSSCs with a FTO glass substrate and flexible DSSCs with a StSt substrate is presented. In addition, Pt-coated electrodes, which can serve as window electrodes for StSt-based DSSCs, are fabricated via two different methods, i.e., chemical reduction and annealing, and compared.     

Present status and future prospects of CIGSS thin film solar cells

Efficiencies of CuIn_1−xGa_xSe_2−yS_y (CIGSS) modules are comparable to those of lower end crystalline-Si modules. CIGSS layers are prepared by reactive co-evaporation, selenization/sulfurization of metallic or compound precursors, reactive co-sputtering and non-vacuum techniques. CuIn_1−xGa_xS₂ (CIGS2) layers are prepared by sulfurization of Cu-rich metallic precursors and etching of excess Cu_2−xS. Usually heterojunction partner CdS and transparent-conducting bilayer ZnO/ZnO:Al layers are deposited by chemical bath deposition (CBD) or RF magnetron sputtering. CIGSS solar cell efficiencies have been improved by optimizing Cu, Ga and S proportions and providing a minute amount of Na. This paper reviews preparation and efficiency improvement techniques for CIGSS solar cells.     

Sliver solar cells: A new thin-crystalline silicon photovoltaic technology

A new technique for producing thin single-crystal silicon solar cells has been developed. The new technology allows for large decreases in silicon usage by a factor of 12 (including kerf losses) compared to conventional crystalline silicon wafer technologies. The new Sliver^® cell process uses a micromachining technique to form 60 μm-thick solar cells, fully processed while they are still supported by the silicon substrate at the edge of the wafer. The Sliver^® solar cells are capable of excellent performance due to their thickness and unique cell design with demonstrated efficiencies over 19.3% and open-circuit voltages of 683 mV. In addition, the cells are bifacial (accepts light from either sides) and very flexible. Several prototype modules have been fabricated using a new design approach that introduces a diffuse reflector to the rear of a bi-glass module. To save expensive silicon material, a significant gap is kept between cells. The light striking between cells is scattered from the rear reflector and is directed onto the rear surface of the bifacial Sliver^® cells. Module efficiency of 13% (AM1.5, 25C) has been demonstrated with a module presenting a 50% solar-cell coverage fraction, and 18.3% with a 100% Sliver^® cell coverage fraction.     

Commercial white paint as back surface reflector for thin-film solar cells

In this work, commercially available white paint is applied as a pigmented diffuse reflector (PDR) on the rear surface of thin-film crystalline silicon (c-Si) solar cells with a silicon thickness in the 1–2 μm range. We show that white paint increases the short-circuit current density of the solar cells enormously, with a boost of 41% observed for very thin planar solar cells illuminated with the global AM1.5 solar spectrum. We also show that white paint is a better back surface reflector (BSR) than aluminium, air, a transparent conductive oxide (TCO)/aluminium stack, and even a detached aluminium mirror. While previous studies have investigated the influence of PDRs on silicon solar cells with thicknesses of over 27 μm, this work closes the gap that has existed for much thinner cells.     

Optimized rapid thermal process for high efficiency silicon solar cells

Rapid thermal processing is opening new possibilities for a low-cost and environmentally safe silicon solar cell production, keeping the process time at high temperature in the order of 1 min, due to enhanced diffusion and oxidation mechanisms. Controlling the surface concentration of the junction is one of the major parameters, in order to obtain suitable front surface recombination velocities. Simultaneous diffusion of phosphorus and aluminum is used to realize emitter and back surface field in a single high-temperature step, with optimized gettering effect. Controlling the mentioned parameters on industrial 1 Ω cm Cz material lead in 17.5% efficient solar cells on a surface of 25 cm². All results are discussed in terms of process temperature, dopant source concentration and effective process time, below 1 min including high heating and cooling rates.     

Contribution of silicon substrates to the efficiencies of silicon thin layer solar cells

Although silicon solar cells based on layers less than 50 μm thick have become very popular, little attention has been paid to the role of the underlying silicon substrate. This treatment uses the device simulation program PC-1D and the ray tracing program SUNRAYS to examine the role of the substrate in contributing to the current and efficiency of textured and non-textured thin layer solar cells. For the case of a heavily doped silicon substrate, substrate contributions can be significant for cells with sufficiently thin base layers. For example, for the case of a silicon thin layer cell with a base layer thickness of 20 μm and a substrate doping of 6 × 10¹⁸ cm⁻³, the substrate contributes no more than 4% of the total short-circuit current. However, decreasing the base width to 5 μm results in an increase in this substrate contribution to 20%. Light trapping tends to alleviate the substrate contribution by increasing the effective path length in the base. Examination of the current components under forward bias reveals that for a thin layer cell with a high quality base and good front surface passivation, back diffusion of electrons into the substrate limits cell performance.     

The effect of plane booster reflectors on the performance of a solar air heater with solar cells suitable for a solar dryer

We present a theoretical study of a solar photovoltaic-thermal (hybrid) system consisting of a flat-plate solar air heater mounted with solar cells and a plane booster. A conventional flat-plate collector is converted into a hybrid system by mounting solar cells directly on the absorber plate. A hybrid system is self-sufficient in the sense that the electrical energy required by the pump is supplied by the panel. Such systems are well suited to applications such as solar drying. The combined system is analysed for the case when the radiative and absorptive properties of the cell surface and the absorber plate are nearly the same. The solar cell efficiency is a linearly-decreasing function of the absorber plate temperature. The performance of the system has been evaluated for various combinations of boosters. The minimum area of the solar cells required to run the pump at a given flow rate has been calculated as a function of time, with and without boosters. The minimum cell area required decreases with the use of boosters. High cost cells may be replaced by low cost reflectors. The solar air heaters presently available on the market are not suitable for direct conversion to hybrid systems.     

A simple technology to improve crystalline-silicon solar cell efficiency

The manufacturing of high-efficiency crystalline-silicon (c-Si) solar cells involves advanced technologies and sophisticated equipment not available in third-world country laboratories. This paper shows that conversion efficiencies in the 15–16% range can be achieved with a simple laboratory process. The main steps, which only require the use of analytic grade chemicals, are: (a) diffusion of a phosphorus-doped emitter layer on a textured surface; (b) deposition of narrow top metal contacts using a ph otolithography process; (c) Al alloyed back surface field, and d) a chemically sprayed tin dioxide antireflective coating.     

Optimum two-dimensional short circuit collection efficiency in thin multicrystalline silicon solar cells with optical confinement

The two-dimensional short-circuit AM1.5 collection efficiency is studied in thin multicrystalline silicon solar cells with optical confinement. The collection efficiency is calculated by linking an optical analytical generation profile with the two-dimensional collection probability in pn junction solar cells. The calculations are carried out for variable grain boundary recombination velocity, cell thickness, grain width, diffusion length, and back surface recombination velocity. The role of optical confinement leading to a strong dependence of the collection efficiency on the cell thickness in very thin cells is confirmed. The optimum cell thickness for maximum collection efficiency increases in cells with low back reflection or poor back surface passivation. Also, the optimum thickness in very thin cells increases significantly with increasing the diffusion length. It is also found that the effect of grain boundary recombination is predominant if the cell thickness is larger than the diffusion length and if the diffusion length is larger than half the grain width, especially, in cells with unpassivated grain boundaries. On the other hand, back surface recombination dominates the response in cells with unpassivated back surface if the thickness is smaller than or comparable to the diffusion length.     

High-efficiency silicon space solar cells

SHARP's activities on Si solar cells developments and features of Si solar cells for space use in comparison with GaAs solar cells are presented. Two types of high-efficiency silicon solar cells and the same kinds of high-efficiency solar cells with integrated bypass function (IBF cells) were developed and qualified for space applications. The NRS/LBSF cells and NRS/BSF cells showed an average of 18% and 17% efficiencies, respectively, at AMO and 28°C conditions. The IBF cells have P⁺N⁺ diodes on the front surface to protect itself from reverse voltage due to shadowing. The designs and features of these solar cells are presented. The radiation tests results of these solar cells are also presented. The NRS/BSF cells showed lower degradation rate compared to conventional BSFR cells with the same thickness (100 μm). But the NRS/LBSF cells showed a higher degradation rate than the BSFR cells. The IBF cells showed almost the same radiation characteristics as the same kinds of cells without IBF. The results of radiation tests on these high-efficiency solar cells and the discussions about the radiation characteristics of them are presented. In the last section, the future silicon solar cell development plan is discussed.     

An optimum design of antireflection coating for spherical silicon solar cells

Antireflection (AR) coatings for spherical crystalline silicon solar cells are theoretically optimized from the viewpoint of achieving the largest photon densities in the spherical crystalline silicon solar cells. Because the AR film thickness is optimized with regard to the photon densities in the spherical crystalline silicon solar cells, tolerance in the film thickness can be evaluated. Also, the optimized AR film thicknesses for the spherical crystalline silicon solar cells and planar crystalline silicon solar cells are compared, and analytic expressions for the optimized AR film thicknesses are derived as a function of a quarter-wavelength film thickness.     

A highly efficient light-trapping structure for thin-film silicon solar cells

A highly efficient light-trapping structure, consisting of a diffractive grating, a distributed Bragg reflector (DBR) and a metal reflector was proposed. As an example, the proposed light-trapping structure with an indium tin oxide (ITO) diffraction grating, an a-Si:H/ITO DBR and an Ag reflector was optimized by the simulation via rigorous coupled-wave analysis (RCWA) for a 2.0-μm-thick c-Si solar cell with an optimized ITO front antireflection (AR) layer under the air mass 1.5 (AM1.5) solar illumination. The weighted absorptance under the AM1.5 solar spectrum (A_AM1.5) of the solar cell can reach to 69%, if the DBR is composed of 4 pairs of a-Si:H/ITOs. If the number of a-Si:H/ITO pairs is up to 8, a larger A_AM1.5 of 72% can be obtained. In contrast, if the Ag reflector is not adopted, the combination of the optimized ITO diffraction grating and the 8-pair a-Si:H/ITO DBR can only result in an A_AM1.5 of 68%. As the reference, A_AM1.5 = 31% for the solar cell only with the optimized ITO front AR layer. So, the proposed structure can make the sunlight highly trapped in the solar cell. The adoption of the metal reflector is helpful to obtain highly efficient light-trapping effect with less number of DBR pairs, which makes that such light-trapping structure can be fabricated easily.     

Airbrush spray-coating of polymer bulk-heterojunction solar cells

We report on the fabrication of efficient polymer solar cells via airbrush coating as a promising method for low cost and large area production. We used a dual action airbrush for deposition of the active layer from a poly(3-hexylthiophene):[6,6]-Phenyl C61 butyric acid methyl-ester (P3HT:PCBM) blend dissolved in a co-solvent mixture. The resulting devices were measured under AM1.5G conditions and compared with spin-coated ones in air and nitrogen atmosphere. High power conversion efficiencies (η=4.1%) were obtained by optimizing the parameters of the spray system (i.e. film thickness, time of spray, distance between sample and airbrush, substrate temperature, etc.). The measurements also showed good repeatability and uniformity despite a relatively rougher surface.     

Stacked organic solar cells based on pentacene and

In order to improve photon harvesting, two small molecule organic solar cells are placed in series on top of each other. These stacked cells need an efficient recombination center in between both cells. In this study we test vacuum deposited metal layers as recombination centers with pentacene and buckminsterfullerene (C₆₀) as donor and acceptor, respectively. S-shaped curves are visible in the I–V characteristics when using thin layers of aluminum, indicating a barrier for extraction inside the device. Thin metal layers of gold or silver result in an increased open-circuit voltage without the appearance of these S-shaped features.     

Highly reflective nanotextured sputtered silver back reflector for flexible high-efficiency n-i-p thin-film silicon solar cells

High reflectivity is essential when a metal is used as back contact and reflector in thin-film silicon solar cells. We show that thermal annealing at 150 °C improves the reflectivity of silver films deposited by sputtering at room temperature on nanotextured substrates. The annealing provokes two interlinked effects: rearrangement of the silver layer with a modification of its morphology and an increase of up to 42% in the grain size of the polycrystalline film for the preferential orientation as measured by X-ray diffraction. The main consequence of these two mechanisms is a large increase in the reflectivity of silver when measured in air. This reflectivity increase is also noticeable in devices: amorphous silicon thin-film solar cells grown on annealed silver films yield higher internal and external quantum efficiencies compared to cells grown on as-deposited silver. The morphology modification smoothes down the substrate, which is revealed by a clear increase of the open-circuit voltage and fill factor of the cells grown on top. An amorphous silicon cell with a 200 nm nominally thick i-layer fabricated on a flexible plastic substrate yielded an initial efficiency close to 10% with 15.9 mA/cm² of short-circuit current using highly reflective annealed textured silver. We also propose, for industrial purpose, the sputtering of thin silver layer (120 nm) under moderate substrate temperature (∼150 °C) to increase the layer reflectivity, which avoids lengthening of the back reflector fabrication.     

Evolution of space solar cells

The solar cells used in space for over 40 years are reviewed by discussing the semiconductor materials which have provided the best cells. Most emphasis was on high efficiency, combined with good tolerance to charged particle bombardment, and the steady increase in efficiency is discussed. The most important requirement is that the cells must be highly reliable, consistent in performance, and stable while operating in space. The need for highest reliability makes the costs less important. The progress to date has provided a good foundation for future applications for space cells.     

Characterization of etching procedure in preparation of CdTe solar cells

An etching procedure for forming a low resistance contact to polycrystalline CdTe thin films in CdS/CdTe solar cells was studied. The etching solution used was a mixture of HNO₃, H₃PO₄ and H₂O. X-ray diffraction (XRD), secondary ion mass spectrometry (SIMS) and electric measurements revealed that the etching results in a formation of crystalline tellurium on the film surface, thereby increasing substantially the conductivity of the surface layer. The total process was found to consist of three steps: (i) immediately after an immersion into the etching solution there was a certain induction period with no discernible changes, (ii) a subsequent reaction step during which poorly crystallized elemental tellurium was formed, gaseous byproducts liberated and the surface changed its colour, and (iii) after taking out of the etching solution the tellurium crystallized causing a strong decrease in the sheet resistance. In situ XRD and electric measurements were carried out to follow the third step. The chemical aspects of the three steps as well as their contributions to the reproducibility and control of the overall etching procedure have been considered.     

Some structures for cascade solar cells

Some versions of new, inexpensive structures of cascade solar cells are presented in this work. Advantages of these structures are described. The suggested structures can be easily realized on the basis of modern technologies.     

Crystalline silicon on glass (CSG) thin-film solar cell modules

Crystalline silicon on glass (CSG) solar cell technology was developed to address the difficulty that silicon wafer-based technology has in reaching the very low costs required for large-scale photovoltaic applications as well as the perceived fundamental difficulties with other thin-film technologies. The aim was to combine the advantages of standard silicon wafer-based technology, namely ruggedness, durability, good electronic properties and environmental soundness with the advantages of thin-films, specifically low material use, large monolithic construction and a desirable glass superstrate configuration. The challenge has been to match the different preferred processing temperatures of silicon and glass and to obtain strong solar absorption in notoriously weakly-absorbing silicon of only 1.4 μm thickness, the thinnest active layer of the key thin-film contenders. A rugged, durable silicon thin-film technology has been developed arguably with the lowest likely manufacturing cost of these contenders and confirmed efficiency for small pilot line modules already in the 8–9% energy conversion efficiency range, on the path to 12–13%.     

Progress in organic tandem solar cells

有机太阳能电池是20世纪90年代发展起来的新型太阳能电池,它是以有机半导体作为实现光电转换的活性材料.与无机太阳能电池相比,它具有成本低,厚度薄,质量轻,制造工艺简单,易于做成大面积柔性器件等优点,具有广阔的发展和应用前景.有机叠层太阳能电池由于相对于单结电池具有更高的能量转换效率,越来越吸引研究者的注意.本综述将会从有机叠层太阳能电池的结构,中间层设计,窄带隙活性层材料及高效率有机叠层太阳能电池研究进展等方面阐述有机叠层太阳能电池的研究现状和未来的发展趋势.