Synthesis of BaCu(B2O5) Ceramics and their Effect on the Sintering Temperature and Microwave Dielectric Properties of Ba(Zn1/3Nb2/3)O3 Ceramics

BaCu(B₂O₅) ceramics were synthesized and their microwave dielectric properties were investigated. BaCu(B₂O₅) phase was formed at 700°C and melted above 850°C. The BaCu(B₂O₅) ceramic sintered at 810°C had a dielectric constant (ɛ_r) of 7.4, a quality factor ( Q × f ) of 50 000 GHz and a temperature coefficient of resonance frequency (τ_f) of −32 ppm/°C. As the BaCu(B₂O₅) ceramic had a low melting temperature and good microwave dielectric properties, it can be used as a low-temperature sintering aid for microwave dielectric materials for low temperature co-fired ceramic application. When BaCu(B₂O₅) was added to the Ba(Zn_1/3Nb_2/3)O₃ (BZN) ceramic, BZN ceramics were well sintered even at 850°C. BaCu(B₂O₅) existed as a liquid phase during the sintering and assisted the densification of the BZN ceramic. Good microwave dielectric properties of Q × f =16 000 GHz, ɛ_r=35, and τ_f=22.1 ppm/°C were obtained for the BZN+6.0 mol% BaCu(B₂O₅) ceramic sintered at 875°C for 2 h.     

Effects of B2O3 Addition on the Dielectric and Ferroelectric Properties of Ba0.7Sr0.3TiO3 Ceramics

The effects of B₂O₃ addition on the sintering behavior and the dielectric and ferroelectric properties of Ba_0.7Sr_0.3TiO₃ (BST) ceramics were investigated. The dielectric and ferroelectric properties of a BST sample with 0.5 wt% B₂O₃ sintered at <1150°C were as good as those of undoped BST sintered at 1350°C, and the dielectric loss was better. When >1.0 wt% B₂O₃ was added to BST, the overdoped B₂O₃ did not form a liquid phase or volatilize; it remained in the samples and formed a secondary phase that lowered the sintering behavior and the dielectric and ferroelectric properties of the BST.     

Low-Temperature Sintering and Microwave Dielectric Properties of the Zn2SiO4 Ceramics

B₂O₃ was added to nominal composition Zn_1.8SiO_3.8 (ZS) ceramics to decrease their sintering temperature for application to low-temperature cofired ceramic (LTCC) devices. B₂O₃ reacted with SiO₂ to form a liquid phase containing SiO₂ and B₂O₃. The composition and melting temperature of the liquid phase depended on the sintering temperature and the B₂O₃ content. The specimen containing 20.0 mol% of B₂O₃ sintered at 900°C exhibited high microwave dielectric properties of Q × f =53 000 GHz, ɛ _r=5.7, and τ_f=−16 ppm/°C, confirming the promising potential of the B₂O₃-added ZS ceramics as candidate materials for the LTCC devices.     

Effect of Glass Additions on BaO–TiO2–WO3 Microwave Ceramics

The effect of glass addition on the properties of BaO–TiO₂-WO₃ microwave dielectric material N-35, which has Q = 5900 and K = 35 at 7.2 GHz for samples sintered at 1360°C, was investigated. Several glasses including B₂O₃, SiO₂, 5ZnO–2B₂O₃, and nine other commercial glasses were selected for this study. Among these glasses, one with a 5 wt% addition of B₂O₃ to N-35, when sintered at 1200°C, had the best dielectric properties: Q = 8300 and K = 34 at 8.5 GHz. Both Q and K increased with firing temperature as well as with density. The Q of N-35, when sintered with a ZnO–B₂O₃ glass system, showed a sudden drop in the sintering temperature to about 1000°C. The results of XRD, thermal analysis, and scanning electron microscopy indicated that the chemical reaction between the dielectric ceramics and glass had a greater effect on Q than on the density. The effects of the glass content and the mixing process on the densification and microwave dielectric properties are also presented. Ball milling improved the densification and dielectric properties of the N-35 sintered with ZnO–B₂O₃.     

Microwave Dielectric Properties of Low-Fired Ba5Nb4O15

The effect of B₂O₃ on the sintering temperature and microwave dielectric properties of Ba₅Nb₄O₁₅ has been investigated using X-ray powder diffraction, scanning electron microscopy, and a network analyzer. Interactions between Ba₅Nb₄O₁₅ and B₂O₃ led to formation of second phases, BaNb₂O₆ and BaB₂O₄. The addition of B₂O₃ to Ba₅Nb₄O₁₅ resulted in lowering the sintering temperature from 1400° to 925°C. Low-fired Ba₅Nb₄O₁₅ could be interpreted by measuring changes in the quality factor ( Q × f ), the relative dielectric constant (ɛ_r), and the temperature coefficient of resonant frequency (τ_f) as a function of B₂O₃ additions. More importantly, the formation of BaNb₂O₆ provided temperature compensation. The microwave dielectric properties of low-fired Ba₅Nb₄O₁₅ had good dielectric properties: Q × f = 18700 GHz, ɛ_r= 39, and τ_f= 0 ppm/°C.     

Microwave Dielectric Properties and Low-Temperature Sintering of Ba0.60Sr0.40TiO3 Ceramics

In the present work, the sintering behaviors and dielectric properties of Ba_0.60Sr_0.40TiO₃ (BST) ceramics with the addition of BaCu(B₂O₅) were investigated in detail. The results indicated that the addition reduced the sintering temperature of BST by about 500°C. It was suggested that a liquid phase BaCu(B₂O₅) assisted the densification of BST ceramics at lower temperatures. For a low-level BaCu(B₂O₅) addition (2.0 mol%), the BST sample sintered at 950°C for 5 h displayed good dielectric properties, with a moderate dielectric constant (ɛ=2553) and a low dielectric loss (tan δ=0.00305) at room temperature and at 10 kHz. The sample showed 45.9% tunability at 10 kHz under a dc electric field of 30 kV/cm. At the frequency of 0.984 GHz, BST-added 2.0 mol% BaCu(B₂O₅) possessed a dielectric constant of 2204 and a Q value of 146.7.     

Sintering and Microwave Dielectric Properties of the LiNb0.63Ti0.4625O3 Ceramics with the B2O3–SiO2 Liquid-Phase Additives

The effect of B₂O₃–SiO₂ liquid-phase additives on the sintering, microstructure, and microwave dielectric properties of LiNb_0.63Ti_0.4625O₃ ceramics was investigated. It was found that the sintering temperature could be lowered easily, and the densification and dielectric properties of LiNb_0.63Ti_0.4625O₃ ceramics could be greatly improved by adding a small amount of B₂O₃–SiO₂ solution additives. No secondary phase was observed for the ceramics with B₂O₃–SiO₂ additives. With the addition of 0.10 wt% B₂O₃–SiO₂, the ceramics sintered at 900°C showed favorable microwave dielectric properties with ɛ_r=71.7, Q × f =4950 GHz, and τ_f=−2.1 ppm/°C. The energy dispersive spectra analysis showed an excellent co-firing interfacial behavior between the LiNb_0.63Ti_0.4625O₃ ceramic and the Ag electrode. It indicated that LiNb_0.63Ti_0.4625O₃ ceramics with B₂O₃–SiO₂ solution additives have a number of potential applications on passive integrated devices based on the low-temperature co-fired ceramics technology.     

Microwave Dielectric Properties of Li2TiO3 Ceramics Doped with ZnO–B2O3 Frit

A type of new low sintering temperature ceramic, Li₂TiO₃ ceramic, has been found. Although it is difficult for the Li₂TiO₃ compound to be sintered compactly at temperatures above 1000°C for the volatilization of Li₂O, dense Li₂TiO₃ ceramics were obtained by conventional solid-state reaction method at the sintering temperature of 900°C with the addition of ZnO–B₂O₃ frit. The sintering behavior and microwave dielectric properties of Li₂TiO₃ ceramics with less ZnO–B₂O₃ frit (≤3.0 wt%) doping were investigated. The addition of ZnO–B₂O₃ frit can lower the sintering temperature of the Li₂TiO₃ ceramics, but it does not apparently degrade the microwave dielectric properties of the Li₂TiO₃ ceramics. Typically, the good microwave dielectric properties of ɛ_r=23.06, Q × f =32 275 GHz, τ_f = 35.79 ppm/°C were obtained for 2.5 wt% ZnO–B₂O₃ frit-doped Li₂TiO₃ ceramics sintered at 900°C for 2 h. The porosity was 0.08%. The Li₂TiO₃ ceramic system may be a promising candidate for low-temperature cofired ceramics applications.     

Low-Temperature Fabrication of Cordierite Ceramics from Kaolinite and Magnesium Hydroxide Mixtures with Boron Oxide Additions

Thermal reactions of mixtures of ultrafine particles of magnesium hydroxide (Mg(OH)₂) and kaolinite in a composition of MgO:Al₂O₃:2SiO₂ were investigated to obtain dense cordierite ceramics at temperatures <1000°C. While heating the mixture of kaolinite and Mg(OH)₂ with the equivalent of 2 mass% of boron oxide (B₂O₃) (in the form of magnesium borate, 2MgOB₂O₃), an amorphous phase formed at a temperature of ∼850°C after thermal decomposition. Firing the mixture at a temperature of 900°C yielded dense ceramics with an apparent porosity of almost zero. The addition of B₂O₃ promoted the densification at 850°-900°C and accelerated the crystallization of alpha-cordierite. The specimen with 3 mass% of B₂O₃ that was fired at a temperature of 950°C showed a linear thermal expansion coefficient of ∼3 × 10⁻⁶ K⁻¹, a bending strength of >200 MPa, and a relative dielectric constant of 5.5 at 1 MHz. These cordierite ceramics may be used as substrate materials for semiconductor interconnection applications.     

Phase Structure and Dielectric Properties of Bi2O3-ZnO-Nb2O5-Based Dielectric Ceramics

Phase structures and dielectric properties of the compounds with formulas BixZn_2/3Nb_4/3O_4+3x/2 (group M), Bi_xZn_8/3-x Nb_4/3O_6+x/2 (group V), and Bi_xZn_2-2x/3Nb_2-x/3O₇ (group W) have been investigated. Initial results indicate that a cubic pyrochlore structure is the predominant phase of these compound. Most of the measured ceramic specimens exhibit dielectric properties suitable as temperatures-stable and temperature-compensating dielectrics in the capacitor industry. The values of the dielectric constant K are 80-160, while those of the temperature coefficient are–500 to + 160 ppm/°C. The composition limits of the single pyrochlore phase are determined mainly by Bi₂O₃ additives.     

Reactions and Microstructure Development in Mullite Fibers

Microstructural and compositional changes during heat treatment of sol–gel-derived mullite fibers with additions of 2 wt% B₂O₃, 2 wt% P₂O₅, 2 wt% Cr₂O₃, and (1 wt% P₂O₅+ 1 wt% Cr₂O₃) were compared with those of undoped mullite fibers. For all compositions the sequence of phase development was the crystallization of a spinel phase (†-Al₂O₃ or Al–Si spinel) from amorphous material, followed by the formation of mullite at higher temperatures. Differential thermal analysis showed that additions of B₂O₃ and P₂O₅ increased the temperature of spinel formation and that B₂O₃ significantly decreased the temperature of mullite formation. After 1 h at 1200°C, the size of mullite grains in fibers that contained B₂O₃ was less than 1000 Å the grains in fibers of other compositions were 6000 to 12000 Å. After 60 h at 1400°C, fibers modified with B₂O₃ had a grain size less than 2000 to 3000 Å the grains in fibers of other compositions were 6000 to 12000 Å. B₂O₃ was the most volatile additive.     

Phase Evolution and Dielectric Properties of MgTiO3–CaTiO3-Based Ceramic Sintered with Lithium Borosilicate Glass for Application to Low Temperature Co-Fired Ceramics

Effects on phase evolution caused by the addition of a new sintering agent, lithium borosilicate, Li₂O·B₂O₃·SiO₂ (LBS) glass to 0.9MgTiO₃–0.1CaTiO₃ ceramic and resultant dielectric properties were investigated. The added LBS glass, a liquid phase sintering agent, significantly lowered the densification temperature from 1300° to about 950°C, while yielding decomposition of MgTiO₃ into MgTi₂O₅ and Mg₂TiO₄. At the same time, the by-products of the decomposition reaction, MgO and TiO₂, were dissolved into the glass network. Such phase evolution partly compensated the influence of deleterious glass addition so that the specimen demonstrated fairly good apparent dielectric properties.     

A New Microwave Dielectric Ceramic for LTCC Applications

A new low-sintering temperature microwave dielectric ceramic, the Li₂TiO₃ solid solution, was found and investigated in the Li₂O–Nb₂O₅–TiO₂ system. The compound with the composition of Li_2.081Ti_0.676Nb_0.243O₃ crystallizes as a monoclinic structure. This new microwave dielectric ceramic shows a relatively low permittivity (∼20), high Q × f values up to 50 000 (7.8 GHz), and near-zero temperature coefficients (13 ppm/°C), which were obtained via sintering at 1100°C. The addition of ≤2 wt% B₂O₃ was very effective in lowering the sintering temperature ( T _s), and dense ceramics could be obtained at T _s≤900°C. The addition of B₂O₃ does not induce apparent degradation in the microwave properties but lowers the τ_f value to near zero. It is obvious that the ceramics could be promising candidates for multilayer low-temperature co-fired ceramics applications.     

Formation and Microwave Dielectric Properties of the Mg2V2O7 Ceramics

The formation process and microwave dielectric properties of the Mg₂V₂O₇ ceramics were investigated. The MgV₂O₆ phase that was formed at around 450°C interacted with remnant MgO above 590°C to form a homogeneous monoclinic Mg₂V₂O₇ phase. Finally, this monoclinic Mg₂V₂O₇ phase was changed to a triclinic Mg₂V₂O₇ phase for the specimen fired at 800°C. Sintering at 950°C for more than 5 h produced high-density triclinic Mg₂V₂O₇ ceramics. In particular, the Mg₂V₂O₇ ceramics sintered at 950°C for 10 h exhibited the good microwave dielectric properties of ɛ_r=10.5, Q × f =58 275 GHz, and τ_f=−26.9 ppm/°C.     

Studies in Lithium Oxide Systems: V, Li2O-Li20 B2O3

Nine compositions containing 40 to 68% B₂O₃ were used to study the high-lithia portion of the system Li₂O-B₂O₃ by quenching and differential thermal analysis methods. The compounds 3Li₂O 2B₂O₃ and 3Li₂O B₂O₃ melted incongruently at 700°± 6°C, and 715°± 15°C., respectively. The compound 2Li₂O B₂O₃ is assumed to dissociate slightly below 650°± 15° C., although the data could also be interpreted as in-congruent melting. Below 600°± 6°C. it does dissociate to the 3:2 and 3:1 compounds. In this narrow temperature interval the 2:1 compound had an inversion at 618°± 6°C. Both forms of the 2:1 compound could be quenched to room temperature. X-ray diffraction data for the compounds are tabulated, and the complete phase diagram for the system Li₂O-B₂O₃ is presented.     

Effects of Heating Rate on the Sintering Behavior and the Dielectric Properties of Ba0.7Sr0.3TiO3 Ceramics Prepared by Boron-Containing Liquid-Phase Sintering

The effects of heating rate on the sintering behavior and the dielectric properties of Ba_0.7Sr_0.3TiO₃ ceramics prepared by boron-containing liquid-phase sintering were investigated. When 0.5 wt% B₂O₃ was added to Ba_0.7Sr_0.3TiO₃, sintering was achieved at ∼1150°C, and the overdoped B₂O₃ did not form an adequate amount of liquid phase or volatilize; it remained in the samples and formed a secondary phase. A transition broadening was observed as the heating rate increased. As the heating rate increased, the Curie temperature increased and the maximum dielectric constant ( k _max) at the Curie temperature decreased. This result is attributable to a decrease in the diffuseness parameter (δ) and the tetragonality ( c / a ).     

Studies in Lithium Oxide Systems: XII, Li2O-B2O3-Al2O3

Tentative phase relations in the binary system BnOa-A1₂O₃ are presented as a prerequisite to the understanding of the system Li₂O-B₂O₃-Al₂O₃. Two binary compounds, 2A1₂O₃.B₂O₃ and 9A1₂O₃.-2B₂O₃, melted incongruently at 1030° f 7°C and about 144°C, respectively. Two ternary compounds were isolated, 2Li₂O.A1₂O₃.B₂O₃ and 2Li₂O. 2AI₂O₃. 3B₂0₃. The 2:1:1 compound gave a melting reaction by differential thermal analysis at 870°± 20° C, but the exact nature of the melting behavior was not determined. The 2:2:-3 compound melted at 790°± 20° C to Li_zO.-5Al₂O₃ and liquid. X-ray diffraction data for the compounds are presented and compatibility triangles are shown.     

Phase Evolution and Microwave Dielectric Properties of Lanthanum Borate-Based Low-Temperature Co-Fired Ceramics Materials

A new potential low-temperature co-fired ceramics (LTCC) system based on a simple lanthanum borate (La₂O₃–B₂O₃) glass was investigated with regard to phase development and microwave dielectric properties as functions of alumina filler content less than 50 wt% and firing temperature up to 1050°C. Unexpected crystalline phases, such as La(BO₂)₃, LaAl_2.03(B₄O₁₀)O_0.54, LaBO₃, and Al₂₀B₄O₃₆, developed during the firing process are likely responsible for substantial resultant changes in physical and microwave dielectric properties. As a specific example, a high-quality factor of 785 at 15.8 GHz obtained for a composition containing 30 wt% alumina supports the hypothesis that the phase-dielectric property relation exists in this LTCC system. On a practical basis, two phases of LaAl_2.03(B₄O₁₀)O_0.54 and LaBO₃ must be important in determining the final dielectric performance by manipulating the ratios of glass and filler and by selecting a desirable temperature.     

A New High-pressure Form of B2O3 and Inferences on Cation Coordination from Infrared Spectroscopy

A new crystalline variety of B₂O₃ has been prepared at pressures above 22,000 atmospheres and above 400°C. The properties are listed. These moderate pressures also are sufficient to catalyze the crystallization of the more common hexagonal form from B₂O₃ glass. Pressures, however, of up to 50,000 atmospheres will not convert GeO₂ quartz to GeO₂ rutile at room temperature. From the infrared absorption patterns of appropriate phases it can be shown that in coesite the tetrahedral coordination of Si⁴⁺ (or Be²⁺ in the model BeF₂-coesite phase) must be unchanged. In the new form of B₂O₃, however, the coordination number must be substantially different from that in the common hexagonal B₂O₃.     

Effect of V2O5 Doping on the Sintering and Dielectric Properties of M-Phase Li1+x−yNb1−x−3yTix+4yO3 Ceramics

The effect of the addition of V₂O₅ on the structure, sintering and dielectric properties of M -phase (Li_{1+ x − y} Nb_{1− x −3 y} Ti _x +4 _y )O₃ ceramics has been investigated. Homogeneous substitution of V⁵⁺ for Nb⁵⁺ was obtained in LiNb_{0.6(1− x )}V_{0.6 x} Ti_0.5O₃ for x ≤ 0.02. The addition of V₂O₅ led to a large reduction in the sintering temperature and samples with x = 0.02 could be fully densified at 900°C. The substitution of vanadia had a relatively minor adverse effect on the microwave dielectric properties of the M -phase system and the x = 0.02 ceramics had [alt epsilon]_r= 66, Q × f = 3800 at 5.6 GHz, and τ_f= 11 ppm/°C. Preliminary investigations suggest that silver metallization does not diffuse into the V₂O₅-doped M -phase ceramics at 900°C, making these materials potential candidates for low-temperature cofired ceramic (LTCC) applications.