Influence of martensite content and morphology on the toughness and fatigue behavior of high-martensite dual-phase steels

A series of high-martensite dual-phase (HMDP) steels exhibiting a 0.3 to 0.8 volume fraction of martensite (V _m ), produced by intermediate quenching (IQ) of a vanadium and boron-containing microalloyed steel, have been studied for toughness and fatigue behavior to supplement the contents of a recent report by the present authors on the unusual tensile behavior of these steels. The studies included assessment of the quasi-static and dynamic fracture toughness and fatigue-crack growth (FCG) behavior of the developed steels. The experimental results show that the quasi-static fracturetoughness (K _ICV ) increases with increasing V _m in the range between V _m =0.3 and 0.6 and then decreases, whereas the dynamic fracture-toughness parameters (K _ID , K _D , and J _ID ) exhibit a significant increase in their magnitudes for steels containing 0.45 to 0.60 V _m before achieving a saturation plateau. Both the quasi-static and dynamic fracture-toughness values exhibit the best range of toughnesses for specimens containing approximately equal amounts of precipitate-free ferrite and martensite in a refined microstructural state. The magnitudes of the fatigue threshold in HMDP steels, for V _m between 0.55 and 0.60, appear to be superior to those of structural steels of a similar strength level. The Paris-law exponents (m) for the developed HMDP steels increase with increasing V _m , with an attendant decrease in the pre-exponential factor (C).     

Effects of martensite morphology and tempering on dynamic deformation behavior of dual-phase steels

The effects of martensite morphology and tempering on the quasistatic and dynamic deformation behavior of dual-phase steels were investigated in this study. Dynamic torsional tests were conducted on six steel specimens, which had different martensite morphologies and tempering conditions, using a torsional Kolsky bar, and then the test data were compared via microstructures, tensile properties, and fracture mode. Bulky martensites were mixed with ferrites in the step-quenched (SQ) specimens, but small martensites were well distributed in the ferrite matrix in the intermediate-annealed (IA) specimens. Under a dynamic loading condition, the fracture mode of the SQ specimens was changed from cleavage to ductile fracture as the tempering temperature increased, whereas the IA specimens showed a ductile fracture mode, irrespective of tempering. These phenomena were analyzed in terms of a rule of mixtures applied to composites, microstructural variation, martensite softening and carbon diffusion due to tempering, and adiabatic shear-band formation.     

Influence of martensite composition and content on the properties of dual phase steels

A study has been made of the mechanical properties of dual phase (martensite plus ferrite) structures produced when Fe-Mn-C alloys are quenched from the austenite plus ferrite phase field, so as to give a series of alloys with constant ferrite and martensite compositions but varying percent martensites. It is found that the strength of a dual phase structure is dependent on the ferrite grain size and the volume fraction of martensite, and is independent of the composition and strength of the martensite. In agreement with previous work the ductility of these steels is superior to that for standard HSLA steels at the same tensile strength. As shown in a previous paper the strength and ductility as a function of percent martensite are in agreement with Mileiko’s theory of composites of two ductile phases. This theory and the results indicate that the superior ductility of dual phase steels is largely a consequence of the high strength (fine grained), highly ductile (low interstitial content) ferrite matrix.     

Effects of martensite morphology and volume fraction on quasi-static and dynamic deformation behavior of dual-phase steels

The effects of martensite morphology and volume fraction on the quasi-static and dynamic deformation behavior of dual-phase steels were investigated in this study. Quasi-static and dynamic torsional tests were conducted using a torsional Kolsky bar for four steel specimens, which had different martensite morphology and volume fraction, and then the test data were compared via microstructures, tensile properties, and fracture mode. In the intermediate quenched (IQ) steel specimens, very fine fibrous martensites were well distributed in the ferrite matrix, but bulky martensites were mixed with ferrites in the step quenched (SQ) specimens. Quasi-static torsional properties were similar to tensile properties, and fracture occurred in a ductile mode in IQ specimens, whereas cleavage fracture was predominated in SQ specimens. Under a dynamic loading condition, the fracture mode of SQ specimens was changed from cleavage to ductile fracture, whereas IQ specimens had a ductile fracture mode, irrespective of loading rate. These phenomena were analyzed using a shear lag model, phase continuity, and the thermal softening effect of martensite.     

双相碳钢性能与马氏体含量和晶粒大小关系初析

通过四种不同的分步淬火热处理工艺,相应地获得了四种不同组织的双相钢.研究表明,随着马氏体含量的增加,双相钢的最大拉伸强度随之增加,延伸率随着马氏体的增加而降低.试样的铁素体晶粒大小在不同的马氏体范围内对强度和延伸率有不同的影响.     

Influence of strain rate on tensile properties and fracture behaviour of DP600 and DP780 dual-phase steels

The influences of the strain rate on the tensile properties and fracture behaviour of DP600 and DP780 advanced high-strength sheet steels have been studied. The variation of their mechanical properties depending on the strain rate have been researched by applying uniaxial tensile tests at three different strain rates (0.001, 0.01, 0.06?s^?1). The influences of strain rate on fracture behaviour have been investigated by displaying the fracture surfaces of the material. Strain rate increase has been determined to increase the yield strength, tensile strength, total elongation and hardening rate. The strain hardening coefficient has been found not to be significantly affected by the strain rate. It has been determined that, the fracture has occurred faster during necking while load-carrying capacity has increased with strain rate increase.     

Influence of austenite and martensite strength on martensite morphology

The martensite morphology and austenite flow strength have been determined in a variety of ferrous alloys chosen so that the austenites were paramagnetic, ferromagnetic, substitutional strengthened, and interstitial strengthened. It is demonstrated that two of the most important variables in determining the habit plane (and thus morphology) of martensite in a given alloy are the resistances to dislocation motion in austenite and in ferrite (i. e., martensite). In the wide variety of alloys where martensite with a {259}_γ habit plane was observed, the austenite flow strength atM _s is greater than 30,000 psi. At lower austenite strengths, either {225}_γ or {111}_γ habit planes are found depending on the resistance to dislocation motion in ferrite. Thus, {225} martensites are not always found as part of the spectrum between {111} and {259} martensites but only in the cases (e. g., interstitial strengthening) where ferrite is preferentially strengthened relative to austenite. All of the observations are consistent with the idea that the habit plane observed in a given alloy is the one involving the minimum plastic work for the lattice invariant shear.     

残留奥氏体对中碳双相钢冲击性能的影响

采用不同的热处理工艺研究了残留奥氏体对中碳双相钢冲击韧性的影响。利用金相显微镜、扫描电镜、透射电镜和摆锤式冲击试验机,对不同试样的显微组织与冲击韧性进行观察、检测和分析。试验结果表明：中碳贝氏体钢的冲击性能显著高于Q/P马氏体钢（室温冲击功是57J对应15J,-40℃冲击功是33J对应9J）,可能的原因是贝氏体钢中薄膜状残留奥氏体,对裂纹扩展的阻止效应更显著。     

Microstructure and tensile behavior of nitrogen-alloyed,dual-phase stainless steels

Two alloys of high-nitrogen stainless steel have been heat treated to produce dual-phase microstruc-tures. The first alloy, N10CrNiMol7 1, a Ni-containing stainless steel, was processed conventionally. The second alloy, N20CrMol7, a Ni-free stainless steel, was processed to obtain a higher nitrogen content by pressurized electroslag remelting. The martensite in N10CrNiMol7 1 was homogeneously distributed in the ferrite and obtained a near-constant volume fraction as a function of intercritical annealing temperature. Microprobe analysis and microhardness measurements of the martensite con-stituent suggested that up to 0.4 pct N was dissolved in the austenite before quenching. Austenite formation, martensite transformation, undissolved nitrides, and retained austenite were evaluated by transmission electron microscopy (TEM). The Ni-containing alloy exhibited classic dual-phase tensile behavior in that continuous yielding was observed together with good combinations of ultimate tensile strength and total elongation. The martensite constituent in alloy N20CrMol7 was concen-trated within bands. Comparison of tensile properties of the two alloys at similar volume fractions and hardness levels of martensite and ferrite showed that the microstructure containing banded mar-tensite had inferior combinations of strength and ductility. The degradation of tensile ductility was accompanied by a fracture mode transition from microvoid coalescence to transgranular cleavage. The deformation and fracture behavior of both alloys were related to the microstructure.     

The influence of silicon on the impact and tensile properties of steels

The influence of Si on the impact and tensile behavior of steels has been examined. Analy-sis of the data in the literature shows that there is reasonable agreement on the affect of Si on tensile strength. However, the influence of Si on impact behavior seems to depend on an interrelationship with Mn and N, and also, on whether the steels are normalized or hot rolled. An explanation of this has been given in terms of varying degrees of grain-bound-ary segregation of N, dependent on the Si, Mn and matrix free N contents, and the effect of these variations onK _y value, and through this on impact properties. Atom probe, strain-aging and internal friction data are presented which give some support to this ar-gument. However, direct evidence to support a grain-boundary segregation theory is still awaited and further atom probe work is required.     

The morphology and substructure of martensite in maraging steels

Thin foil transmission electron microscopy, X-ray diffraction and dilatometric techniques have been used to study the martensitic γ → α transformation in three steels with nominal contents of 8 pct nickel and 0.2 pct beryllium and chromium contents of 12, 14 and 16 pct. In each case the martensite formed as laths with a habit plane close to {225}_γ. With increasing chromium content and increasing cooling rate greater numbers of the laths were observed to be internally twinned. Detailed analysis of the martensitic transformation suggested that the internally twinned laths are formed by a sequence of γ→ ε or faulted γ→ ά. The orientation relationships between the three phases γ, ε and α, determined from selected area diffraction analysis, corresponded to Kurdjumov-Sachs.     

Influence of silicon and phosphorous on the mechanical properties of both ferrite and dual-phase steels

A study has been made of the influence of up to 2 pct Si and 0.42 pct P upon the strength and ductility of ferrites over a wide grain size range; the grain size was varied fromd ^−1/2 mm^−1/2 = 4 to 14. Although the ductility decreased with increasing strength for all the alloys, the 2 pct Si alloy had the best combination of strength and ductility. The ferrites containing 2 pct Si and 0.2 pct P had greater uniform elongations than conventional HSLA steels at the same tensile strength; it is thought that the ductility of the ferrites is enhanced by the presence of Si while the ductility of conventional HSLA steels is reduced by the presence of carbide precipitates. With the theory for a composite of two ductile phases and the results for the fine-grained alloyed ferrites, the change in uniform elongation as a function of tensile strength was predicted for dual-phase (martensite plus ferrite) steels. Good agreement was found between the prediction and experimental results for dual-phase steels containing up to 0.2 pct P or 2 pct Si; the 2 pct Si alloy had the best combination of strength and ductility of all dual-phase steels so far reported. This study again emphasizes the importance of the high strength, high ductility ferrite in controlling the properties of dual-phase steels.     

Effects of morphology on the tensile and fatigue behaviour of a dual-phase steel

Duplex ferrite/martensite microstructures with the same fibrous, network and blocky martensite content (23%) were developed by careful heat treatments. The monotonic and cyclic properties were investigated. The stress-life behaviour (S–N curves) was also determined. The results demonstrated that, of the three microstructures the fine fibrous structure produced by intermediate quenching is the best in terms of strength and ductility while the network structure developed by intercritical annealing exhibits the worst properties. However, the network structure shows the highest potentiality of cyclic hardening and the fine fibrous the lowest. The network structure has the lowest fatigue limit. The blocky structure, the monotonic behaviour of which is in between, shows the best fatigue life. The fine fibrous structure has a high cycle fatigue life equivalent to that of blocky structure but exhibits the lowest fatigue resistance in the short life range.     

Effect of bainite on the mechanical properties of dual-phase steels

The bainite-martensite-ferrite steels (tri-phase steels) were made in the laboratory by intercritical annealing, bainite transformation and oil quenching in sequence. With bainite inclusions, ductility was improved substantially without significant reduction of tensile strength. The ductility increase was found to be due to large deformation after necking and increased work-hardening.     

Effect of boron on the microstructure and tensile properties of dual-phase steel

The effect of boron on the hardenability of austenite during the production of dual-phase steel and on tensile properties has been studied. Increasing boron content from 0. 0005 to 0. 0029 wt pct decreased the volume fraction of austenite present at constant intercritical annealing temperature but increased the fraction of the austenite which transformed to martensite on cooling. Increasing boron also decreased the sensitivity of martensite content to cooling rate and, therefore, of tensile properties to cooling rate. The lower volume fraction of austenite present at constant intercritical annealing temperature, and the consequentially higher carbon content of the austenite, was in agreement with the known effect of boron on the phase diagram. The previously determined effect of carbon concentration in austenite on the austenite’s martensitic hardenability was sufficient to explain the observed effects of increasing boron content. The absence of a direct effect of boron was investigated using particle-tracking autoradiography (PTA) to follow changes in boron segregation. The pattern of segregation to prior austenite grain boundaries in the initial, normalized condition dispersed slightly on holding in the (α + γ ) phase field, but no evidence was found of resegregation to α/γ interfaces. X. P. SHEN, on leave from the Central Iron and Steel Research Institute, Beijing, People’s Republic of China.     

Effect of martensite content on friction and oxidative wear behavior of 0.42 Pct carbon dual-phase steel

In order to explore the tribological potential of the dual-phase (DP) steel as a wear-resistant material, the friction and wear characteristics have been investigated for this steel with varying amounts of martensite from 42 to 72 vol pct, developed by varying holding time at the intercritical annealing temperature of 740 °C. Dry sliding wear tests have been conducted on DP steels containing 0.42 wt pct carbon using a pin-on-disk machine under different normal loads of 14.7, 19.6, 24.5, 29.4, and 34.3 N and at a constant sliding speed of 1.15 m/s. Weight loss has been measured at different time intervals on the same specimen. The variation of cumulative volume loss with sliding distance has been represented by two linear segments signifying the run-in and the steady state of wear. The mechanism of wear is primarily oxidative in nature, which has been confirmed by X-ray diffraction patterns of the wear debris generated during sliding. The wear rate varies linearly with load in both the run-in and the steady state. The wear rate decreases linearly with increasing volume fraction of martensite in DP steels reflecting the effect of hardness imparted by the increasing amount of martensite, which is a hard and load bearing phase. The average coefficient of friction also decreases linearly with increasing load as well as with increasing martensite volume fraction. In the run-in stage, the wear coefficient does not change significantly between DP1 and DP2 steels containing 42 and 51 vol pct martensite, respectively, but decreases sharply as one moves from DP2 to DP4 containing, respectively, 51 and 72 vol pct martensite. But in the steady state, the wear coefficient decreases almost linearly with increasing volume fraction of the martensite. The decrease in wear coefficient may be attributed to the decreasing wear rate dominating over the decrease in real area of contact due to increasing hardness.     

Damping properties of austenitic stainless steels containing strain-induced martensite

Damping properties of two austenitic stainless steel grades, EN 1.4318 and EN 1.4301, were investigated. The test materials were cold rolled to different reductions and damping capacity was measured as a function of temperature with an internal friction method. Microstructures of the test materials were studied by means of X-ray diffraction (XRD) and magnetic measurements. The results showed that damping capacity of the studied materials depended on the amounts of strain-induced ε- and α′-martensite phases. At temperatures around 0 °C, highest damping capacity was achieved with cold rolling reduction of 10 to 15 pct. This behavior is related to the existence of ε-martensite and stacking faults. Internal friction peak due to α′-martensite phase was present at the temperature of 130 °C. Strain aging heat treatment at 200 °C for 20 minutes decreased the damping capacity in the entire studied temperature range.