A comprehensive experimental investigation of combustion and heat release characteristics of a biodiesel (hazelnut kernel oil methyl ester) fueled direct injection compression ignition engine

In the present study, hazelnut (Corylus avellana L.) kernel oil was transesterified with methanol using potassium hydroxide as catalyst to obtain biodiesel and a comprehensive experimental investigation of combustion (cylinder gas pressure, rate of pressure rise, ignition delay) and heat release (rate of heat release, cumulative heat release, combustion duration and center of heat release) parameters of a direct injection compression ignition engine running with biodiesel and its blends with diesel fuel was carried out. Experiment parameters included the percentage of biodiesel in the blend, engine load, injection timing, injection pressure, and compression ratio. Results showed that hazelnut kernel oil methyl ester and its blends with diesel fuel can be used in the engine without any modification and undesirable combustion and heat release characteristics were not observed. The modifications such as increasing of injection timing, compression ratio, and injection pressure provided significant improvement in combustion and heat release characteristics.     

Process optimization for biodiesel production from Jatropha, Karanja and Polanga oils

Petroleum sourced fuels is now widely known as non-renewable due to fossil fuel depletion and environmental degradation. Renewable, carbon neutral, transport fuels are necessary for environmental and economic sustainability. Biodiesel derived from oil crops is a potential renewable and carbon neutral alternative to petroleum fuels. Chemically, biodiesel is monoalkyl esters of long chain fatty acids derived from renewable feed stock like vegetable oils and animal fats. It is produced by transesterification in which, oil or fat is reacted with a monohydric alcohol in presence of a catalyst. The process of transesterification is affected by the mode of reaction condition, molar ratio of alcohol to oil, type of alcohol, type and amount of catalysts, reaction time and temperature and purity of reactants. In the present paper various methods of preparation of biodiesel from non-edible filtered Jatropha (Jatropha curcas), Karanja (Pongamia pinnata) and Polanga (Calophyllum inophyllum) oil have been described. Mono esters (biodiesel) produced and blended with diesel were evaluated. The technical tools and processes for monitoring the transesterification reactions like TLC, GC and HPLC have also been used.     

Effects of dimethyl-ether (DME) spray behavior in the cylinder on the combustion and exhaust emissions characteristics of a high speed diesel engine

The purpose of this study was to analyze the exhaust emissions of DME fuel through experimental and numerical analyses of in-cylinder spray behavior. To investigate this behavior, spray characteristics such as the spray tip penetration, spray cone angle, and spray targeting point were studied in a re-entrant cylinder shape under real combustion chamber conditions. The combustion performance and exhaust emissions of the DME-fueled diesel engine were calculated using KIVA-3V. The numerical results were validated with experimental results from a DME direct injection compression ignition engine with a single cylinder.The combustion pressure and IMEP have their peak values at an injection timing of around BTDC 30°, and the peak combustion temperature, exhaust emissions (soot, NO_x), and ISFC had a lower value. The HC and CO emissions from DME fuel showed lower values and distributions in the range from BTDC 25° to BTDC 10° at which a major part of the injected DME spray was distributed into the piston bowl area. When the injection timing advanced to before BTDC 30°, the HC and CO emissions showed a rapid increase. When the equivalence ratio increased, the combustion pressure and peak combustion temperature decreased, and the peak IMEP was retarded from BTDC 25° to BTDC 20°. In addition, NO_x emissions were largely decreased by the low combustion temperature, but the soot emissions increased slightly.     

Experimental evaluation of DI diesel engine operating with diestrol at varying injection pressure and injection timing

The use of biodiesel as an alternative in a diesel engine for extended period causes several engine operating problems such as injector coking, piston ring sticking, unfavorable pumping and spray characteristics due to the high viscosity of biodiesel compared to conventional diesel. In this study, a blend of 30% waste cooking palm oil (WCO) methyl ester, 60% diesel and 10% ethanol was selected based on stability test conducted and named as diestrol. The effect of diestrol fuel on the performance, emission and combustion characteristics of a direct injection diesel engine at varying injection pressure and timing was studied through experimental investigation. Maximum brake thermal efficiency of 31.3% was obtained at an injection pressure of 240 bar and injection timing of 25.5° bTDC. Compared to diesel, diestrol fuel showed reduction in carbon monoxide (CO), carbon dioxide (CO₂) and smoke emission by 33%, 6.3% and 27.3% respectively. Diestrol fuel decreased nitric oxide (NO) emission by 4.3%, while slight increase in the levels of unburnt hydrocarbon (UHC) was observed. Diestrol fuel exhibited higher cylinder gas pressure and heat release rate compared to diesel. Minimum ignition delay of 12.7° CA was observed with diestrol fuel which was similar to diesel at same operating condition.     

Combustion and emission characteristics of ethanol-biodiesel-water micro-emulsions used in a direct injection compression ignition engine

This work aims on the efficient use of ethanol-biodiesel-water micro-emulsions in a diesel engine. A single cylinder direct injection diesel engine is tested using neat biodiesel and the micro-emulsions as fuels under variable operating conditions. The results indicate that, compared with biodiesel, the peak cylinder pressure of the micro-emulsions is almost identical, and the peak pressure rise rate and peak heat release rate are higher at medium and high engine loads. At low engine loads, those of the micro-emulsions are lower. The start of combustion is later for the micro-emulsions than for biodiesel. For the micro-emulsions, there is slightly higher brake specific fuel consumption (BSFC), while lower brake specific energy consumption (BSEC). Drastic reduction in smoke is observed with the micro-emulsions at high engine loads. Nitrogen oxide (NOx) emissions are found slightly lower under all rang of engine load for the micro-emulsions. But carbon monoxide (CO) and hydrocarbon (HC) emissions are slightly higher for the micro-emulsions than that for biodiesel at low and medium engine loads.     

Biodiesel development from high acid value polanga seed oil and performance evaluation in a CI engine

Non-edible filtered high viscous (72 cSt at 40 °C) and high acid value (44 mg KOH/gm) polanga (Calophyllum inophyllum L.) oil based mono esters (biodiesel) produced by triple stage transesterification process and blended with high speed diesel (HSD) were tested for their use as a substitute fuel of diesel in a single cylinder diesel engine. HSD and polanga oil methyl ester (POME) fuel blends (20%, 40%, 60%, 80%, and 100%) were used for conducting the short-term engine performance tests at varying loads (0%, 20%, 40%, 60%, 80%, and 100%). Tests were carried out over entire range of engine operation at varying conditions of speed and load. The brake specific fuel consumption (BSFC) and brake thermal efficiency (BTE) were calculated from the recorded data. The engine performance parameters such as fuel consumption, thermal efficiency, exhaust gas temperature and exhaust emissions (CO, CO₂, HC, NO_x, and O₂) were recorded. The optimum engine operating condition based on lower brake specific fuel consumption and higher brake thermal efficiency was observed at 100% load for neat biodiesel. From emission point of view the neat POME was found to be the best fuel as it showed lesser exhaust emission as compared to HSD.     

Ignition delay in a palm oil and rapeseed oil biodiesel fuelled engine and predictive correlations for the ignition delay period

This paper presents the results of engine tests of biodiesels obtained by transesterification of palm oil and rapeseed oil and with fossil diesel fuel as a reference. The analysis is focused on the determination of the ignition delay and on obtaining a predictive correlation for it. The experiments show no significant difference in in-cylinder pressures at injection timing for each fuel. With biodiesel slightly lower peak cylinder pressures were observed for most engine conditions. Palm oil and rapeseed oil biodiesel gave shorter ignition delay than fossil diesel fuel due to the higher cetane number for the biodiesels. The ignition delay data were correlated as a function of the equivalence ratio, the mean cylinder pressure and mean temperature over the ignition delay interval. A comparison is made with other available correlations. The ignition delay values estimated by the new correlations are in good agreement with the experiments.     

Biodiesel combustion in an optical HSDI diesel engine under low load premixed combustion conditions

An optically accessible single-cylinder high-speed direct-injection (HSDI) diesel engine was used to investigate the spray and combustion processes for biodiesel blends under different injection strategies. The experimental results indicated that the heat release rate was dominated by a premixed combustion pattern and the heat release rate peak became smaller with injection timing retardation. The ignition and heat release rate peak occurred later with increasing biodiesel content. Fuel impingement on the wall was observed for all test conditions. The liquid penetration became longer and the fuel impingement was stronger with the increase of biodiesel content. Early and late injection timings result in lower flame luminosity due to improved mixing with longer ignition delay. For all the injection timings, lower soot luminosity was seen for biodiesel blends than pure diesel fuel. Furthermore, NO_x emissions were dramatically reduced for premixed combustion mode with retarded post-TDC injection strategies.     

Experimental study on performance and emissions of a high speed diesel engine fuelled with n-butanol diesel blends under premixed low temperature combustion

In the present paper, results of an experimental investigation carried out in a modern diesel engine running at different operative conditions and fuelled with blends of diesel and n-butanol, are reported. The exploration strategy was focused on the management of the timing and injection pressure to achieve a condition in which the whole amount of fuel was delivered before ignition. The aim of the paper was to evaluate the potential to employ fuel blends having low cetane number and high resistance to auto-ignition to reduce engine out emissions of NOx and smoke without significant penalty on engine performance. Fuel blends were mixed by the baseline diesel (BU00) with 20% and 40% of n-butanol by volume. The n-butanol was taken by commercial production that is largely produced through petrochemical pathways although the molecule is substantially unchanged for butanol produced through biological mechanisms.The experimental activity was performed on a turbocharged, water cooled, DI diesel engine, equipped with a common rail injection system. The engine equipment includes an exhaust gas recirculation system controlled by an external driver, a piezo-quartz pressure transducer to detect the in-cylinder pressure signal and a current probe to acquire the energizing current to the injectors. Engine tests were carried out at 2500 rpm and 0.8 MPa of BMEP exploring the effect of start of injection, O₂ concentration at intake and injection pressure on combustion behavior and engine out emissions. The in-cylinder pressure and rate of heat release were investigated for the neat diesel and the two blends to evaluate engine performance and exhaust emissions both for the conventional diesel and the advanced premixed combustion processes.The management of injection pressure, O₂ concentration at intake and injection timing allowed to realize a partial premixed combustion by extending the ignition delay, particularly for blends. The main results of the investigation made reach smoke and NOx emissions due to the longer ignition delay and a better mixing control before combustion. The joint effect of higher resistance to auto ignition and higher volatility of n-butanol blends improved emissions compared to the neat diesel fuel with a low penalty on fuel consumption.     

Experimental investigation on the combustion and exhaust emission characteristics of biogas-biodiesel dual-fuel combustion in a CI engine

An experimental investigation was performed to study the influence of dual-fuel combustion characteristics on the exhaust emissions and combustion performance in a diesel engine fueled with biogas-biodiesel dual-fuel. In this work, the combustion pressure and the rate of heat release were evaluated under various conditions in order to analyze the combustion and emission characteristics for single-fuel (diesel and biodiesel) and dual-fuel (biogas-diesel and biogas-biodiesel) combustion modes in a diesel engine. In addition, to compare the engine performances and exhaust emission characteristics with combustion mode, fuel consumption, exhaust gas temperature, efficiency, and exhaust emissions were also investigated under various test conditions. For the dual-fuel system, the intake system of the test engine was modified to convert into biogas and biodiesel of a dual-fueled combustion engine. Biogas was injected during the intake process by two electronically controlled gas injectors, which were installed in the intake pipe.The results of this study showed that the combustion characteristics of single-fuel combustion for biodiesel and diesel indicated the similar patterns at various engine loads. In dual-fuel mode, the peak pressure and heat release for biogas-biodiesel were slightly lower compared to biogas-diesel at low load. At 60% load, biogas-biodiesel combustion exhibited the slightly higher peak pressure, rate of heat release (ROHR) and indicated mean effective pressure (IMEP) than those of diesel. Also, the ignition delay for biogas-biodiesel indicated shortened trends compared to ULSD dual-fueling due to the higher cetane number (CN) of biodiesel. Significantly lower NO_x emissions were emitted under dual-fuel operation for both cases of pilot fuels compared to single-fuel mode at all engine load conditions. Also, biogas-biodiesel provided superior performance in reductions of soot emissions due to the absence of aromatics, the low sulfur, and oxygen contents for biodiesel.     

Effect of EGR and injection timing on combustion and emission characteristics of split injection strategy DI-diesel engine fueled with biodiesel

In this study, the effect of injection timing and EGR rate on the combustion and emissions of a Ford Lion V6 split injection strategy direct injection diesel engine has been experimentally investigated by using neat biodiesel produced from soybean oil. The results showed that, with the increasing of EGR rate, the brake specific fuel combustion (BSFC) and soot emission were slightly increased, and nitrogen oxide (NO_x) emission was evidently decreased. Under higher EGR rate, the peak pressure was slightly lower, and the peak heat release rate kept almost identical at lower engine load, and was higher at higher engine load. With the main injection timing retarded, BSFC was slightly increased, NO_x emission was evidently decreased, and soot emission hardly varied. The second peak pressure was evidently decreased and the heat release rate was slightly increased.     

Studies on improving the performance of rubber seed oil fuel for diesel engine with DEE port injection

Use of vegetable oils in diesel engines leads to a marginally inferior performance and higher smoke emissions due to their high viscosity and carbon residue. The performance of vegetable oils can be improved by injecting a small quantity of diethyl ether (DEE) along with air. The main objective of this study is to improve the performance, emission and combustion characteristics of a direct injection diesel engine fuelled with rubber seed oil (RSO) through DEE injection at different flow rates of 100, 150 and 200 g/h. A single cylinder diesel engine with rated output of 4.4 kW at 1500 rpm was converted to operate in the DEE injection mode. DEE was injected into the intake port during suction stroke, while rubber seed oil was injected directly inside the cylinder at the end of compression stroke. The injection timing of DEE was optimized for this mode of operation. Results indicate that the brake thermal efficiency of the engine improves from 26.5% with neat RSO to a maximum of 28.5% with DEE injection rate of 200 g/h. Smoke reduces from 6.1 to 4 BSU with DEE injection at the maximum efficiency flow rate. Hydrocarbon and carbon monoxide emissions are also less with DEE injection. There is an increase in the NO_x emission from 6.9 g/kWh to 9.3 g/kWh at the optimum DEE flow rate. DEE injection with RSO shows higher peak pressure and rate of pressure rise compared to neat RSO. Heat release rate indicates an increase in the combustion rate due to the reduced ignition delay and combustion duration with DEE injection.     

Ethanol animal fat emulsions as a diesel engine fuel – Part 2: Engine test analysis

This work aims on the efficient use of animal fat in a diesel engine by making its stable emulsions with ethanol and water. A single cylinder direct injection diesel engine is tested using neat diesel, neat animal fat and animal fat emulsion (optimal emulsion) as fuels under variable load operating conditions. Results show increased peak pressure and ignition delay with ethanol animal fat emulsion as compared to neat fat. Heat release pattern shows improvement in the premixed combustion phase with animal fat emulsion as compared to neat animal fat. Drastic reduction in smoke, nitric oxide, hydrocarbon and carbon monoxide emissions are observed with the emulsion as compared to neat fat and neat diesel mainly at high power outputs. Only, hydrocarbon and carbon monoxide emissions are found as high with the emulsion at light loads. In general, animal fat emulsion shows considerable reduction in all emissions and improvement in engine performance as compared to neat fat.     

Effects of biodiesel on a DI diesel engine performance, emission and combustion characteristics

Experimental tests were investigated to evaluate the performance, emission and combustion of a diesel engine using neat rapeseed oil and its blends of 5%, 20% and 70%, and standard diesel fuel separately. The results indicate that the use of biodiesel produces lower smoke opacity (up to 60%), and higher brake specific fuel consumption (BSFC) (up to 11%) compared to diesel fuel. The measured CO emissions of B5 and B100 fuels were found to be 9% and 32% lower than that of the diesel fuel, respectively. The BSFC of biodiesel at the maximum torque and rated power conditions were found to be 8.5% and 8% higher than that of the diesel fuel, respectively. From the combustion analysis, it was found that ignition delay was shorter for neat rapeseed oil and its blends tested compared to that of standard diesel. The combustion characteristics of rapeseed oil and its diesel blends closely followed those of standard diesel.     

Feasibility of blending karanja vegetable oil in petro-diesel and utilization in a direct injection diesel engine

Karanja (Pongamia pinnata) oil, a non-edible high viscosity (27.84 cSt at 40 °C) straight vegetable oil, was blended with conventional diesel in various proportions to evaluate the performance and emission characteristics of a single cylinder direct injection constant speed diesel engine. Diesel and karanja oil fuel blends (5%, 10%, 15%, and 20%) were used to conduct short-term engine performance and emission tests at varying loads (0%, 20%, 40%, 60%, 80%, and 100%). Tests were carried out over the entire range of engine operation and engine performance parameters such as fuel consumption, thermal efficiency, exhaust gas temperature, and exhaust emissions (smoke, CO, CO₂, HC, NO_x, and O₂) were recorded. The brake specific energy consumption (BSEC), brake thermal efficiency (BTE), and exhaust emissions were evaluated to determine the optimum fuel blend. Higher BSEC was observed at full load for neat petro-diesel. A fuel blend of 10% karanja oil (KVO10) showed higher BTE at a 60% load. Similarly, the overall emission characteristics were found to be best for the case of KVO10 over the entire range of engine operation.     

Corrosion behavior of biodiesel from seed oils of Indian origin on diesel engine parts

Environmental factors and depleting reserves of crude oil are becoming the main driving force in the quest for cleaner and alternate fuels. In India, adoption of Euro III and Euro IV equivalent emission norms are under consideration. The Euro III emission norms have already been implemented in 7 mega cities and would be implemented in the rest of the country by the year 2010. This will lead to drastic reduction in sulphur content and increase in cetane number, which in turn will adversely affect the lubricity characteristics of the diesel fuel. However, the use of biodiesel will improve the lubricity and cetane number requirements particularly for ultra low sulphur diesel. Studies for the synthesis and characterization of biodiesel from non-edible oils like Jatropha curcas, Pongamia glabra (Karanja), Madhuca indica (Mahua) and Salvadora oleoides (Pilu) have already been carried out in our laborotary. Corrosion characteristics of biodiesel are important for long term durability of engine parts, and very little information is available on this aspect. The studies were therefore taken up to assess the corrosion of synthesized biodiesel from the above mentioned non-edible oils.     

Mitigation of NOx emissions from a jatropha biodiesel fuelled DI diesel engine using antioxidant additives

Biodiesel offers cleaner combustion over conventional diesel fuel including reduced particulate matter, carbon monoxide and unburned hydrocarbon emissions. However, several studies point to slight increase in NO_x emissions (about 10%) for biodiesel fuel compared with conventional diesel fuel. Use of antioxidant additives is one of the most cost-effective ways to mitigate the formation of prompt NO_x. In this study, the effect of antioxidant additives on NO_x emissions in a jatropha methyl ester fuelled direct injection diesel engine have been investigated experimentally and compared. A survey of literature regarding the causes of biodiesel NO_x effect and control strategies is presented. The antioxidant additives L-ascorbic acid, α tocopherol acetate, butylated hydroxytoluene, p-phenylenediamine and ethylenediamine were tested on computerised Kirloskar-make 4 stroke water cooled single cylinder diesel engine of 4.4 kW rated power. Results showed that antioxidants considered in the present study are effective in controlling the NO_x emissions of biodiesel fuelled diesel engines. A 0.025%-m concentration of p-phenylenediamine additive was optimal as NO_x levels were substantially reduced in the whole load range in comparison with neat biodiesel. However, hydrocarbon and CO emissions were found to have increased by the addition of antioxidants.     

Investigation of the combustion of neat cottonseed oil or its neat bio-diesel in a HSDI diesel engine by experimental heat release and statistical analyses

An experimental study is conducted to evaluate the effects of using neat cottonseed oil or its neat ME (methyl ester) bio-diesel, on the combustion behavior of a standard, high speed, direct injection (HSDI), ‘Hydra’ diesel engine located at the authors’ laboratory. Combustion chamber and fuel injection pressure diagrams are obtained at medium and high load using a developed, high-speed, data acquisition and processing system. A heat release analysis of the experimentally obtained cylinder pressure diagrams is developed and used. Plots of histories in the combustion chamber of the heat release rate and other related parameters reveal some interesting features, which shed light into the combustion mechanism when using these bio-fuels. These results, combined with the differing physical and chemical properties of the bio-fuels between themselves and against those for the diesel fuel, which constitutes the baseline fuel, aid the correct interpretation of the observed engine behavior performance- and emissions-wise. Moreover, the possible existence of cyclic (combustion) variability is examined as reflected in the pressure indicator diagrams, by analyzing for the maximum pressure and its rate, and the dynamic injection timing and ignition delay, by using statistical analysis for averages, standard deviations and probability density functions. The key results are that with the use of these bio-fuels against the neat diesel fuel case, the ignition delay is hardly affected, the fuel injection pressure diagrams are very slightly advanced accompanied with higher injection pressures, maximum cylinder pressures remain the same with the vegetable oil and slightly increased with the bio-diesel, maximum cylinder pressure rates are increased with the bio-diesel and decreased with the vegetable oil, while the cyclic irregularity is not affected with these bio-fuels remaining at the acceptable neat diesel fuel case levels.     

Biodiesel combustion,emissions and emission control

The use of biodiesel is rapidly expanding around the world, making it imperative to fully understand the impacts of biodiesel on the diesel combustion process, pollutant formation and exhaust aftertreatment. Because its physical properties and chemical composition are distinctly different from conventional diesel fuel, biodiesel can alter the fuel injection and ignition processes whether neat or in blends. As a consequence, the emissions of NO_x and the amount, character and composition of particulate emissions are significantly affected. In this paper, we survey observations from a spectrum of our earlier studies on the impact of biodiesel on diesel combustion, emissions and emission control to provide a summary of the challenges and opportunities that biodiesel can provide.     

Biodiesel engine performance and emissions in low temperature combustion

Engine performance and emission comparisons were made between the use of soy, Canola and yellow grease derived B100 biodiesel fuels and an ultra-low sulphur diesel fuel in the high load engine operating conditions. Compared to the diesel fuel engine-out emissions of nitrogen oxides (NO_x), a high-cetane number (CN) biodiesel fuel produced comparable NO_x while the biodiesel with a CN similar to the diesel fuel produced relatively higher NO_x at a fixed start of injection. The soot, carbon monoxide and un-burnt hydrocarbon emissions were generally lower for the biodiesel-fuelled engine. Exhaust gas recirculation (EGR) was then extensively applied to initiate low temperature combustion (LTC) mode at medium and low load conditions. An intake throttling valve was implemented to increase the differential pressure between the intake and exhaust in order to increase and enhance the EGR. Simultaneous reduction of NO_x and soot was achieved when the ignition delay was prolonged by more than 50% from the case with 0% EGR at low load conditions. Furthermore, a preliminary ignition delay correlation under the influence of EGR at steady-state conditions was developed. The correlation considered the fuel CN and oxygen concentrations in the intake air and fuel. The research intends to achieve simultaneous reductions of NO_x and soot emissions in modern production diesel engines when biodiesel is applied.