Different approaches for increasing the shelf life of partially baked bread: Low temperatures and hydrocolloid addition

Partially baked bread is a product with short shelf life that requires sub-zero temperatures for extending it. The storage of par-baked bread at low temperatures and the addition of bread improvers with antistaling effects, such as hydroxypropylmethylcellulose (HPMC), are very attractive alternatives for extending the shelf life of these products. In this study, staling during storage of partially baked bread (in the presence and absence of HPMC) at low temperatures (2 °C) is studied in terms of hardness increase and amylopectin retrogradation. Simultaneously, the staling of the derived full baked breads when stored at 25 °C is assessed. During the storage of par-baked bread at low temperatures, progressive crumb hardening and rapid crystallization of the amylopectin chains were produced. However, heat applied during full baking reversed those processes, and the extent of that improvement was dependent on the time of par-baked bread storage. Concerning the staling of the derived full baked bread, the time of par-baked bread storage did not significantly (P < 0.05) affect the staling process of the resulting full baked breads. The addition of HPMC decreased the crumb hardness in both par-baked and full baked breads, and also promoted a reduction of the amylopectin retrogradation. Overall results indicate that HPMC addition significantly retards the staling of par-baked bread during its storage at low temperatures and, moreover, the same effect is observed in the full baked bread.     

Effect of frozen storage time on the bread crumb and aging of par-baked bread

The effect of frozen storage time of par-baked bread on the bread crumb and staling of bread obtained after thawing and full baking is described. The moisture content, hardness and retrogradation enthalpy of the amylopectin were determined in the par-baked bread and in the full baked bread after 7, 14, 28 and 42 days of frozen storage at −25 °C. In addition, the effect of frozen storage on the crumb microstructure was analyzed by cryo scanning electron microscopy (Cryo-SEM). The moisture content of both partially and full baked bread decreased with the time of frozen storage. The crumb hardness of the par-baked bread after different periods of frozen storage was kept constant, while that of their full baked counterpart increased with the time of frozen storage. In both types of breads, the enthalpy of amylopectin retrogradation did not vary with the period of frozen storage. The staling, measured as hardness increase and amylopectin retrogradation, increased along the frozen storage. The changes observed on the frozen par-baked bread after thawing were attributed to the damage of bread structures produced by the ice crystallization, and the microstructure study support that conclusion.     

A Comparative Study of Commercial Modified Celluloses as Bread Making Additives

The effect of commercial modified celluloses: microcrystalline cellulose, carboxymethyl cellulose, and hydroxypropylmethyl cellulose on bread quality attributes and their potential protective effect with respect to bread staling were analyzed. Two levels of gums were assayed (0.5 and 1.5 g/100 g flour). The best performance was obtained with carboxymethyl cellulose and hydroxypropylmethyl cellulose F 4 M at both levels; these gums led to higher specific volumes and a better crumb texture as measured by texture profile analysis. In general, crumbs were softer, more cohesive, and resilient and exhibited lower chewiness values. Other gums like microcrystalline cellulose and hydroxypropylmethyl cellulose F50 did not improve bread quality on the same extent. Mechanical spectra obtained by dynamic mechanical analysis assays indicated a marked change in molecular mobility when carboxymethyl cellulose was present. Bread staling was evaluated by texture profile analysis, moisture loss, and calorimetric assays. Gums did not avoid retrogradation and even exhibited an accelerating effect, probably due to changes in water retention and migration during storage. However, in most cases, final crumb hardness in samples with hydrocolloids was lower than that in the control sample.     

Starch affecting anti-staling agents and their function in freestanding and pan-baked bread

Anti-staling agents with different mechanisms were added to a normal white wheat bread to investigate the relation between bread staling, amylopectin retrogradation and water-related properties (i.e. water content and distribution between crumb and crust). Bread was baked both as pan-baked and freestanding loaves. The anti-staling agents maltogenic α-amylase, distilled monoglyceride and lipase had a direct influence on starch retrogradation, whereas gluten and waxy wheat flour diluted the amylopectin content or changed the ratio between amylose and amylopectin. The degree of staling was measured as the firmness and springiness, together with two new methods, crumbliness and cutability. In addition, the degrees of amylopectin retrogradation and amylose–lipid complex formation were analyzed by differential scanning calorimetry, and the water content, water loss and water migration were measured. The addition of α-amylase improved most staling parameters, although the changes were not as large as expected. Furthermore, monoglyceride and lipase increased the formation of amylose–lipid complexes, but only lipase gave better results regarding the specific volume and firmness. Increased amylose–lipid complex formation was seen to increase water migration from crumb to crust. Adding 10% waxy wheat flour appeared to lead to a slight overall improvement i.e. lower water migration and better cutability. Adding gluten or 3% waxy wheat flour only improved the specific volume. The method of baking the loaves, i.e. freestanding or pan-baked, had a greater influence than the anti-staling agents, which shows that bread quality is not always improved by starch affecting anti-staling agents without process changes.     

Effect of loaf specific volume on the rate and extent of staling in bread

The quantitative relationships between loaf specific volume and the rate and extent of staling in bread as measured by changes in crumb elastic modulus have been examined. The results show that loaf specific volume is a major factor in determining both the rate and extent of staling, both of which decrease in a linear manner, over the range studied, as loaf volume increases. Only two factors have been found that have a significant influence on these curves, the basic breadmaking process and the storage temperature. The influence of changes in loaf specific volume on staling characteristics is greater in bread prepared by bulk fermentation than in bread prepared by the Chorleywood Bread Process. Bread made by the Chorleywood Bread Process stales less rapidly than bread made by the conventional bulk fermentation process. The effect of loaf specific volume on the rate of staling is more marked as the storage temperature is lowered.     

The staling of bread: an X-ray diffraction study

Bread crumb X-ray patterns were analysed by different methods, the objective being to provide more in-depth knowledge of the relationships among starch crystallinity, amylopectin retrogradation and bread firming. Both crumb-firming and amylopectin retrogradation increased with storage time. However, total mass crystallinity grade and relative crystallinity increased only in the first 24 h. The determination of starch crystallinity requires the separation of the crystalline and amorphous intensities, which is sometimes arbitrary, so it would be useful to improve this methodology. Different methods used to determine total crystallinity grade only show the differences existing between fresh and stored bread. B-type crystal structure—corresponding to the amylopectin retrogradation—increased during bread storage, showing a high correlation with bread-firming and storage time. This fact emphasized the above results and suggested that amylopectin retrogradation is an important component to the elucidation of bread staling.     

Optimization of Gluten-Free Formulations for French-Style Breads

ABSTRACT:  The formulation of gluten-free bread, which will be suitable for patients with coeliac disease, was optimized to provide bread similar to French bread. The effects of the presence of hydrocolloids and the substitution of the flour basis by flour or proteins from different sources were studied. The added ingredients were (1) hydrocolloids (carboxymethylcellulose [CMC], guar gum, hydroxypropylmethylcellulose [HPMC], and xanthan gum), and (2) substitutes (buckwheat flour, whole egg powder, and whey proteins). The bread quality parameters measured were specific volume, dry matter of bread, crust color, crumb hardness, and gas cell size distribution. Specific volume was increased by guar gum and HPMC. Breads with guar gum had color characteristics similar to French bread. Hardness decreased with the addition of hydrocolloids, especially HPMC and guar. Breads with guar gum had the most heterogeneous cell size distribution, and guar gum was therefore selected for further formulations. Bread prepared with buckwheat flour had improved quality: an increased specific volume, a softer texture, color characteristics, and gas-cell size distribution similar to French bread. Bread with 1.9% guar gum (w/w, total flour basis) and 5% buckwheat flour (of all flours and substitutes) mimicked French bread quality attributes.     

Thermo-physical assessment of bread during staling

Staling of bread is a highly complex phenomenon that is not yet fully understood. This study examined the effect of staling on thermal (DSC) and thermo-physical (DMA) properties of bread. The staling process increased water migration from the crumb to the crust and increased unfreezable water (UFW) fraction. Amylopectin retrogradation incremented during bread staling, and it was showed that the loss in freezable water (FW) was caused from water incorporation into the starch crystalline structure and water migration from the crumb to the crust. DMA was able to follow the shrinking behavior of bread crumb during freezing. Crumb shrank through the entire cooling and freezing process. The matrix shifts through their freezing process incremented the rate of their contraction, probably due to the matrix dehydration as consequence of ice formation. The ageing process changes the thermo-mechanical profile of the crumb, and it was showed that a greater amount of retrogradated starch, affected significantly the contraction capacity of bread crumb.     

嗜热真菌耐热木聚糖酶对面包品质的改善

研究了纯化的耐热木聚糖酶对面包品质及老化的影响，探讨了耐热木聚糖酶影响面包发酵及烘烤过程的作用机理。适量添加木聚糖酶的面包体积显著增加且面包芯的组织结构优良，同时老化变缓：本试验条件下，添加纯酶1．5mg／kg为最适酶添加量，体积增加43％，硬度减小44％，老化速度放缓近一半。     

The application of dextran compared to other hydrocolloids as a novel food ingredient to compensate for low protein in biscuit and wholemeal wheat flour

Wheat is primarily used for bread-making. However, fungal diseases, grain moisture at harvest and low-protein contents strongly influence the quality of the wheat flour, thus creating challenges for traders, millers and commercial bakers who struggle to produce consistently high-quality products. This paper address the replacement of low-protein/wholemeal flour functionality for bread-making purposes. Three hydrocolloids, xanthan gum, dextran and hydroxypropyl methylcellulose, were incorporated into bread recipes based on high-protein flours, low-protein flours and coarse wholemeal flour. Hydrocolloid levels of 0–5 % (flour basis) were used in bread recipes to test the water absorption. The quality parameters of dough (farinograph, extensograph, rheofermentometre) and bread (specific volume, crumb structure and staling profile) were determined. Results showed that xanthan had negative impact on the dough and bread quality characteristics. HPMC and dextran generally improved dough and bread quality and showed dosage dependence. Volume of low-protein flour breads were significantly improved by incorporation of 0.5 % of the latter two hydrocolloids. However, dextran outperformed HPMC regarding initial bread hardness and staling shelf life regardless the flour applied in the formulation.     

Influence of the soluble fibres inulin and oat β-glucan on quality of dough and bread

Bread represents a suitable food product for the addition of functional ingredients, such as the cholesterol-lowering dietary fibre oat β-glucan and the prebiotic inulin. Therefore, these soluble fibres were incorporated into wheat as well as gluten-free bread, and their effects on rheological properties of the dough, on bread quality and on crumb microstructure were compared. The level of remaining β-glucan as well as its molecular weight was determined using an enzyme kit and size-exclusion chromatography. The addition of oat β-glucan resulted in a higher water addition level, whereas incorporation of inulin had the opposite effect. Rheological testing showed that the incorporation of oat β-glucan results in a more elastic dough. The baking characteristics mainly affected by fibre addition were volume and crust colour, with inulin increasing and oat β-glucan decreasing loaf-specific volume in the gluten-free breads. Inulin led to a darkening of the crust of both bread types, whereas addition of oat β-glucan resulted in a lighter crust of gluten-free bread. Oat β-glucan softened the crumb of gluten-free bread, but had the opposite effect on wheat bread. Inulin resulted in an increased crumb hardness as well as the rate of staling. Beta-glucan breakdown was more pronounced in wheat bread than in gluten-free bread. The results show that the use of β-glucan to increase the nutritional value of wheat bread is limited due to negative influences on technological properties. However, this soluble fibre is highly suitable for incorporation into gluten-free bread.     

Effect of zein protein and hydroxypropyl methylcellulose on the texture of model gluten‐free bread

The influence of zein protein and hydroxypropyl methylcellulose (HPMC) on the texture and volume of gluten‐free bread was investigated. The addition of HPMC to starch affected the dough viscoelasticity and it improved the bread volume during baking since it acts as an emulsifier. The addition of zein protein to gluten‐free bread increased the crumb firmness and reduced the crust hardness within the range of concentrations investigated. No zein protein network could be observed in the bread crumb. The zein protein, cold mixed at low concentration, did not enhance the dough elasticity. Due to the lack of a protein network noncovalent interactions may stabilize the bubble structure stabilization within the crumb, rather than covalent links of the protein chain. With an optimized amount of zein protein and HPMC hydrocolloid, the gluten‐free bread showed similar texture and staling behavior to that of model wheat bread. The optimized recipe, compiled into a spreadsheet, is available in the supporting information. The microstructural observations suggest that zein could be replaced with another protein for this recipe resulting in a similar bread texture.     

Investigation of physicochemical properties of breads baked in microwave and infrared-microwave combination ovens during storage

Staling of breads baked in different ovens (microwave, infrared-microwave combination and conventional) was investigated with the help of mechanical (compression measurements), physicochemical (DSC, X-ray, FTIR) and rheological (RVA) methods. The effect of xanthan-guar gum blend addition on bread staling was also studied. Xanthan-guar gum blend at 0.5% concentration was used in bread formulation. The gums were mixed at equal concentrations to obtain the blend. After baking, the staling parameters of breads were monitored over 5 days storage. During storage, it was seen that hardness, retrogradation enthalpies, setback viscosity, crystallinity values, and FTIR outputs related to starch retrogradation of bread samples increased, whereas FTIR outputs related to moisture content of samples decreased significantly with time. The hardness, retrogradation enthalpy, setback viscosity, and crystallinity values of microwave-baked samples were found to be highest among other heating modes. Using IR-microwave combination heating made it possible to produce breads with similar staling degrees as conventionally baked ones in terms of retrogradation enthalpy and FTIR outputs related to starch retrogradation. Addition of xanthan-guar gum blend decreased hardness, retrogradation enthalpy and total mass crystallinity values of bread samples showing that staling was delayed.     

Studies on glass transition and starch re-crystallization in wheat bread during staling using electrical impedance spectroscopy

Bread staling is a very complex phenomenon that is not yet completely understood. The present work explains how the electrical impedance spectroscopy technique can be utilized to investigate the effect of staling on the physicochemical properties of wheat bread during storage. An instrument based on electrical impedance spectroscopy technique is developed to study the electrical properties of wheat bread both at its crumb and crust with the help of designed multi-channel ring electrodes. Electrical impedance behavior, mainly capacitance and resistance, of wheat bread at crust and crumb during storage (up to 120 h) is investigated. The variation in capacitance showed the glass transition phenomenon at room temperature in bread crust after 96 h of storage with 18% of moisture in it. The resistance changes at bread crumb showed the starch recrystallization during staling.Industrial relevanceSimultaneous measurement of moisture content, glass transition and starch recrystallization is possible with the designed instrument without disturbing the experimental set-up. Thus, the present work is going to help manufacturers and researchers to understand the bread staling phenomenon at crust and crumb without opting very complex instrumental procedures.     

Effect of different carbohydrases on fresh bread texture and bread staling

The effect of cellulase, xylanase and #-glucanase on the properties of wheat bread and its staling during storage was studied. The presence of the carbohydrases tested led to breads with high specific volume compared to the control. The texture profile analysis was greatly modified in that the firmness of bread crumb was reduced by all the carbohydrases. A kinetic study of the firmness along with the storage by the Avrami equation showed that the presence of carbohydrases produced softer crumbs and also reduced the rate of bread firming, although no great differences were found between enzymes. Since retrogradation of starch is one of most important factors related to bread staling, the modification of the amylopectin retrogradation was measured by scanning calorimetry. Those studies showed that all the carbohydrases decrease the starch retrogradation, and that the xylanases had the greatest effect. The simultaneous analysis of the firming and starch retrogradation results revealed that the anti-staling effect of xylanase might be due to the retardation in the starch retrogradation, while in the case of cellulase and #-glucanase some other mechanism should be implied in their anti-staling action.     

Impact of sodium chloride on wheat flour dough for yeast-leavened products. II. Baking quality parameters and their relationship

BACKGROUND: The traditional use of sodium chloride (NaCl) fulfills various important rheological, technological and sensory properties in the manufacturing of yeast‐leavened products. However, the use of NaCl in food production has been discussed controversially since a high intake of sodium seems to be associated with hypertension. This study investigates the baking quality parameters of wheat breads containing various levels of NaCl (0–40 g NaCl kg^?1flour). RESULTS: Crumb firmness and rate of bread staling decreased with decreasing NaCl levels. A slight increase in loaf volume was observed based on the increased yeast leavening ability resulting from additional NaCl. Higher crumb retrogradation (measured by differential scanning calorimetry) was observed with low NaCl levels. CONCLUSION: The retrogradation effect is based on the theory that NaCl probably leads to Na⁺ inclusion in starch molecules during storage and thus reduces retrogradation. Further, significant (P?0.05) linear relationships (r ≥ 0.829) between Rheofermentometer results, bread volume and crumb firmness were found, suggesting a predictability of bread quality by measurement of gas release. Copyright © 2011 Society of Chemical Industry     

Effect of freezing and frozen storage on the staling of part-baked bread

The effect of part-baking, freezing, frozen storage, thawing, rebaking on the aging behaviour of bread was evaluated. The amylopectin modification during the process was assessed by differential scanning calorimetry (DSC), while changes in bread quality were followed by crumb hardness measurements. During frozen storage no retrogradation of amylopectin was detected in the part-baked dough. When analysing the aging of the rebaked samples, it was observed that the time of frozen storage produced a progressive increase of the retrogradation temperature range of the amylopectin, and also great energy was required for amylopectin melting at longer storage period, indicating that structural changes of amylopectin were produced during frozen storage. Regarding the quality of the fresh bread resulted after rebaking, crumb hardness increase with the time of frozen storage, and also the hardening rate during aging was dependent on that time. Crumb hardness results of the fresh bread and also DSC studies indicate that some changes are produced during the frozen storage.     

γ-聚谷氨酸对全麦冷冻面团烘焙特性的影响

将γ-聚谷氨酸(γ-PGA)添加至全麦冷冻面团中,通过全麦粉持水率、酵母存活率研究γ-PGA的保水性和抗冻活性;以面包比容和质构等作为评价指标,研究γ-PGA对冷冻面团制作的全麦面包烘焙品质的影响。结果表明,添加γ-PGA可提高冷冻全麦面团的酵母存活率和发酵高度,增大全麦面包比容,减小面包硬度,促进面包芯中形成大气孔;贮藏3 d后,添加γ-PGA的全麦面包硬度和老化率显著降低(P<0.05),且γ-PGA的最佳添加量为1%。     

Impact of fibers on physical characteristics of fresh and staled bake off bread

The technological functionality of different fibers (high methylated ester pectin, resistant starch, insoluble-soluble fiber blend) was tested in partially baked breads stored either under sub-zero or low temperatures, in order to assess their possible role as breadmaking ingredients in bake off technologies (BOT). Fiber-containing formulations affected bread specific volume and crumb hardness, and those characteristics were also dependent on both the breadmaking process (conventional or BOT) and the storage conditions of the par-baked bread (low or sub-zero temperatures). The inclusion of resistant starch (RS) and fiber blend in the bread formulation induced a reduction in the specific volume of the bread and an increase of hardness. Crumb image analysis indicated that breadmaking process affected significantly the number of alveoli. The storage of par-baked breads at low temperatures accelerates crumb hardening during staling, and that effect was greatly dependent on the duration of the storage, being that effect magnified in the case of breads containing fiber blend. Therefore, formulations should be carefully checked with the specific breadmaking process to be followed. Special attention should be paid to the storage conditions of the partially baked bread, since they significantly affect the technological quality of fresh breads and their behaviour during staling.     

Application of Glazing for Bread Quality Improvement

Glazing is a surface coating method for enhancement of the quality factors of bakery products. This study was intended to investigate the effect of different bakery glazing groups such as natural, polyols, sugars, and hydrocolloids on Barbari flat bread. Some quality attributes of bread such as moisture content, water activity, specific volume and width/height ratio (0 day) and hardness, crumb, and crust moisture (0–12 days) were evaluated. Results showed that vegetable oil treated samples had the lowest water activity and moisture content. Also, xanthan treatment provided the greatest effect on the specific volume of fresh bread, which enhanced it from 3.94 to 5 cm³/g. Vegetable oil, glycerol, dextrose, liquid glucose, and guar treatments had more significant effect on width/height ratio in comparison to nontreated (unglazed) bread. Evaluation of crumb hardness and moisture during 12 days storage implicated water, egg yolk, starch, and propylene glycol treatments were able to diminish the bread staling and these treated samples had the lowest crumb hardness. Crumb moisture of Barbari bread was affected mostly by water and starch treatments at day 12. Finally, our finding approved that using of glazing as a novel method is an effective technique for improvement of overall quality of flat bread and its application is suggested for large-scale production of other bakery products.